REPAIR PARTS MANUAL. MODEL NO. RELTS3611B Lawn Tractor JH PRINTED IN U.S.A.

Size: px

Start display at page:

Download "REPAIR PARTS MANUAL. MODEL NO. RELTS3611B Lawn Tractor JH PRINTED IN U.S.A."

Bertina Campbell
5 years ago
Views:

1 MANUAL MODEL NO. RELTS311B Lawn Tractor JH PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Lawn Tractor Model Number - RELTS311B Part Number Part Description TABLE OF CONTENTS SCHEMATIC... 3 ELECTRICAL CHASSIS AND ENCLOSURES DRIVE... - SEAT DECALS STEERING WHEEL...1- ENGINE MOWER LIFT... 1 MOWER DECK

3 SCHEMATIC RED BLACK BATTERY A AMMETER (OPTIONAL) RED FUSE RED M STARTER BLACK WHITE RED B G S M L CLUTCH / BRAKE (PEDAL UP) SOLENOID WHITE BLACK IGNITION SWITCH WHITE SEAT SWITCH (NOT OCCUPIED) BLACK BLACK BLACK BLUE BLACK HOUR METER (OPTIONAL) FUEL LINE BLACK BLACK ATT'MENT CLUTCH (CLUTCH OFF) IGNITION UNIT GROUNDING CONNECTOR SPARK PLUG GAP ( PLUGS ON TWIN CYL. ENGINES) CHARGING SYSTEM OUTPUT 3 AMP 300 RPM VOLTS AC 300 RPM (CHARGING SYSTEM DISCONNECTED) FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) RED LIGHTING SYSTEM OUTPUT AMP 300 RPM DIODE ALTERNATOR S M B L G IGNITION SWITCH POSITION CIRCUIT OFF M + G ON B + L START B + S + L WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 14 VOLTS AC 300 RPM (LIGHTS OFF) NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 3

4 ELECTRICAL

5 ELECTRICAL 1 4 Battery Bolt Hex Hd 1/4-0unc X 3/4 17 Box Battery Fender 1 17 Switch Interlock 4 47J Cable Battery Cable Battery Ga 44" red 171 Fuse 0 AMP Nut Keps Hex 1/4-0 Unc 407J Cable Ground Ga 1" black 10X Switch Plunger Nc Gray Switch Ign Key Ign Harness Ignition Bolt Blk Fin Hex 1/4-0 x 1/ 4 13 Cover Terminal Red Solenoid Adapter Ammeter Protection Wire Loop Cover Terminal Battery NOTE: All component dimensions give in U.S. inches 1 inch =.4 mm.

6 CHASSIS AND ENCLOSURES

7 CHASSIS AND ENCLOSURES Chassis 174 Drawbar Screw 3/-1 x 3/4 17 Bumper Hood/Dash 17443X01 Saddle 1 Clip, Retainer Slide-On 1347X011 Dash Bolt, Carriage 3/-1 x Dashboard, panel LH Clip Tinnerman Grille P/L 1710X010 Dashboard, panel RH Machine screw /1-1 unc x 3/ Nut, Keps /1-1 Unc 17 13X0 Hood Pnt Stl P/L w/trim X Bumper Hood Bolt, Hex Head, Fin. 3/-1 x 1 Grade 11 Washer /3 x /1 x1 Gauge Nut Lock Hex w/ins. 3/-1 Unc Grille/Lens Asm X4 Lens 30 14X0 Fender 31 1 Fender Bracket X0 Footrest, LH X0 Footrest, RH Bolt 3/-1 X 3/ Screw Thdrol /1-1 x 1/ Bracket Asm. Pivot Mower Rear Nut Lock, w/insert 14/0 UNC Washer /3 x 7/ x 1 Ga Bracket Grille Screw Hex WsHd -1 x 7/ 144 Bracket Grille RH Bolt FinHex 1/4-0 UNC x Duct Air Engine P/L LT Rod Pivot Chassis/Hood Screw Thdrol 3/-1 x 1/ Bolt Shoulder /1-1 TT Screw Thdrol 3/-1 x 1/ Screw Hexwsh Thdr 3/-1 x 3/4 1 1 Insert Lens Reflect J Button Plug NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 7

8 DRIVE

9 DRIVE Transaxle Peerless, Model 04-0B (Order parts from transaxle manufacturer) 14 Spring, Brake Return 3 X Pulley, Transaxle Ring, Retainer 110X Strap, Torque Screw, /1-1 x 3/4 SMGML Bracket, T/A, Saddle Shift 17 Rod, Shifter Pin, Cotter 1/ x X Washer, Shift Plate Washer 1/3 x 3/4 x Bolt 1/4- UNF Gr. w/patch Washer Lock Bolt, Fin Hex 3/-1 Unc x 1 Gr Locknut 3/ X Knob 004 Rod, Brake Nut, Hex Jam 3/-1 10X Spring, Rod, Brake 11 Washer /3 x /1 x 1 Gauge Pin, Cotter 1/ x 3/4 177 Rod, Brake, Park 7173 Cap, Plunger Bracket, Transaxle Bolt Hex Hd /1-1 UNC x 3/ Shaft, Foot Pedal X Bearing Nylon Washer 1/3 x 1 x 1 Gauge 37 17H Pin,Roll 3/1 x Pulley Idler Bolt Fin Hex 3/-1 Unc x Keeper, Belt Pulley, Idler Bellcrank Asm Clutch 4 0X Retainer, Belt Bolt, Hex 3/-1 x 1-1/ Nut, Crownlock 3/ Nut, Crownlock / X Link, Clutch 1070X Spring, Return, Clutch Bolt, Fin, Hex 3/-1unc x 1-1/ V-Belt, Drive 11 Keeper Belt Center Span Screw, 3/-1 x.7 SMGML 1H Cover, Foot Pedal Pulley, Engine Bolt, Hex 7/1-0 x 4 Gr Washer, Lock Hvy Hlcl Spr 7/ Keeper, Belt Engine F-Proof Guide Belt Mower Drive RH Spacer, Split X Washer /3 x 1-1/4 x 1 Ga E-Ring 77 3X Key Square X Washer /3 x 1-/ x 1 Ga. 7 M Key Woodruff # 3/1 x 3/4 447H Retainer Spring 1" Ziinc/Cad Washer /3 x 3/4 x 10 Ga. 1 17X Strap Torque L.H. Lt Bolt, RdHd Sq Neck 3/-1 x Nut Lock Flg. 3/ Bolt, Hex Flghd /1-1 Gr Bushing, Bellcrank Grd Dr Washer /3 x x 10 Ga Keeper, Belt, Transaxle Bolt Carr Sh 3/-1 x 1-3/4 Gr Nut Hex Flange Lock Screw 3/-1 x 3/4 NOTE: All component dimensions give in U.S. inches. 1 inch =.4 mm.

10 SEAT Seat 1401 Bracket, Pivot, Seat Fin Hex 3/-1unc x Washer /3 x 1 x 10 Ga Clip, Push-in Nut X Spring, Seat Screw, 3/-1 x 1. SMGML Tap/R 1114 Washer /3 x 1 x 14 Ga Pan, Seat 1 114X Bracket, Mounting, Switch, Seat 114X Bushing, Nylon Nut, Crownlock 1/4-0 x 1-3/ Spacer, Split 1 110X Spring 17 7X Nut, Lock, Flange 1/4 Gr Bolt, Shoulder /1-1 UNC-A Nut Bolt Hex Black Washer 17/3 x 1-3/1 x 1 Ga. 1701X Bolt Shoulder /1-1 x Washer Lock Hvy Hclc Spr 1/ NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

11 DECALS Decal, Chassis Hot Muffler 1114 Decal, Fender Logo Decal, Hood Rh Decal, Hood Lh 144 Decal, Read Owner's Manual Syms 1737 Decal, Brake/Clutch Symbol LT Decal, HP Engine Decal Chassis Decal, Mower Cutfinger Symbol 1 4 Decal, Enviro Deck White Decal Wheel Steering Decal, Battery Dan/Poi P/L Symbols 1 3 Decal, V-Belt Decal, 100 DBA/CE Decal, Parking Brake Decal, Handle, Lift, Height Adjust (Lift Handle) Decal, Drawbar Load Limit Manual, Operator's (European) Manual, Repair Parts TIRES AND WHEELS 1, 7 4,10 3, Cap, Valve Stem, Valve X Tire Front 4 04 Tube, Front (not furnished) 1073X47 Rim, Asm. Front 7H Grease Fitting (rear tire only) 7 040H Bearing, Flange (front tire only) 1010X47 Rim, Asm. Rear X Tire, Rear 10 71J Tube, Rear (not furnished) X4 Cap, Axle Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 11

12 STEERING WHEEL

13 STEERING WHEEL X4 Wheel Steering 171 Axle Asm Front Spindle Asm LH 4 13 Spindle Asm RH H Bearing, Race, Thrust Hardened 1174X Washer /3 X 1-/ X 1 Ga Washer 7/3 X 1-1/4 X 1 Ga Ring Klip 33R Bearing Link Drag Washer Lock Hvy Hlcl Spr 3/ 1 Spacer Brg. Axle Front Nut Hexflange Lock Steering, Assembly Shaft 147X Bushing Link Drag Blk Lr 1141 Washer /3 x 7/ x 1 Ga Screw 3/-1x3/4 SMGML Tap/R Pin Cotter 1/ x 3/4 CAD 3 04 Rod Connecting 3 10 Bushing Steering Screw TT #10-3 X x 3/ Flange 3 374X4 Cap Wheel Steering Washer /3 x -3/ x 1 Ga H Nut Lock Center 3/-4 Unf L Adapter Wheel Strg X4 Boot Steering X Washer /3 X 1 1/4 X 1 Ga Extension Steering 4 1X Cap Spindle 47 M Fitting Grease Nut Lock Hex W/Ins. /1-1 Unc P Bolt Fin Hex /1-1 Unc x 1-1/ Bolt Fin Hex 3/-1unc x 1 Gr Spacer Brace Axle Bolt RDHD SQ 3/-1UNC x -1/4 17 Brace Axle Steering Asm 13 Bracket Susp. Chassis Front 33 Fastener Christmas Tree 1711 Bolt Shoulder 7/1-0unc Clip Steering NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

14 ENGINE OPTIONAL EQUIPMENT Spark Arrester Control Th/ch Screw Hex Thd Cut 1/4-0x1/ Engine Briggs Model 707 (Order parts from engine manufacturer) Muffler LT 11 Gasket Eng 1 3 Id Tin Plated Drain Oil Tube Easy Washer Lock Ext Tooth 3/ Shield Brn/Dbr Guard 104 Control Choke Nut Keps 3/-4 Unf 710 Kit Spark Arrestor (Flat Scrn) X Tank Fuel Front Cap Asm Fuel 33 47X Clamp Hose Blk Line Fuel Plug Drain Oil Easy X Bushing Snap Nyl Blk Fuel Line Screw Hexwsh Thdrol 1/4-0x3/ Screw Hex Wsh Thdr 3/-1 x 3/ Washer /3 X 7/ X 1 Ga Washer / Screw Hex Hd Cap /1-1 x 3/ Screw 3/-1x1-1/ Nut Keps Hex 1/4-0 Unc NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

15 MOWER LIFT Asm. Inner Wire w/plunger 1471 Asm., Shaft, Lift X Pin, Groove Ring, E # Washer 1/3 x 1 x 1 Ga. 1013X Bearing, Nylon 7 104X Grip Handle Bicycle Matte Blk 14X Button, Plunger 11 Link, Lift, Lh 1 Link, Lift, Rh 43M Spring, Retainer Link, Front Nut, Jam, Hex 1/- Unc Trunnion Nut Lock w/wsh 1/- Unc 1 Arm, Suspension, Rear 0 Spring, Retainer 31 1 Bearing, Pvt Lft Nut Crownlock 3/-4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

16 1 REPAIR PARTS MOWER DECK

17 MOWER DECK Deck Asm Weldment Bolt Asm., Bar, Anti-Sway Bracket Sway Bar 3" 43M Spring, Retainer 1704 Bar Sway Deck Keeper Belt Lh 07 Bolt 3/-4 x 1. Gr Washer, Lock Washer, Hardened 11 4 Blade, Mower, Hi Lift 74 Asm., Shaft, Mandrel, Vented Housing, Mandrel, Vented X Bearing, Ball, Mandrel Stripper, Mower 1 7 Bolt, Shoulder Nut, Crownlock /1-1 UNC 3 31 Bracket, Deflector X Cap, Sleeve 7X Spring, Torsion, Deflector 1104X Washer, Lock 7 170X4 Deflector, Shield Washer 11/3 x / x 1 Ga. 110X Rod, Hinge Screw Hex Thdrol Washer, Spacer Pulley, Mandrel Nut Flange Top Lock Bolt Rdhd 3/-1 x 1-3/ Pulley, Idler, Flat Nut, Crownlock 3/ - 1 UNC 4 447H Retainer Spring 1: Zinc/Cad Brake Assembly Washer, Hardened 340 Arm, Idler Assembly 173 Spacer, Retainer 7 103X Knob Rd 3/-1 Plstc Thds Blk 10 V-Belt, Mower Pin, Cotter 3/3 x 3/4 111 Washer /3 x 1 x 1 Ga Spacer, Retainer Stiffener, Idler Arm Screw Thdrol /1-1 x 1/ Rod, Brake, LH Rod, Brake, RH Bolt Carriage Idler Spring Return Idler 14 1 Retainer Spring Yelow Zinc Washer /3 x 3/4 x 1 Ga Bracket Clutch Cable Clutch Cable 3"/4" Washer Flat 3/" Type B Spring Retainer Spring Retention Lvr Cltch Cab 1 17 Spacer Clutch Cable 3/" 17 1 Rod Clutch Cable 3/" Screw Hex Thd Cut 1/4-0 x 1/ Bracket Asm Support Susp 3" Bracket Deck Cable 3" Bracket Asm Suspension Bracket Suspension RF Brace Support Susp Frt Brace Suspension LF Mandrel Assembly(Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 17

18 T E C U M S E H Issued January 10 Revised January 11 SERVICE POLICY WARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS T E C U M S E H A. Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company ( Tecumseh ), subject to the limitations contained below,will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh s factory in Grafton, Wisconsin, to be DEFEC- TIVE IN MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 0, 00, 10, 1, 0, 30 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY (0) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 0 days from the date of sale to the original purchaser. New Power Train Components Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser. B. Products And Items Not Warranted 1. Alterations or Modifications of Power Train Components.. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer s Manual. This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser. C. Securing Warranty Service Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/ o Service Manager, Engine and Transmission Group Service Division, 00 North Street, Grafton, Wisconsin 304. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work. D. Limitation of Damages and Implied Warranties The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any of its parts, other than as set forth herein. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state. E. No Dealer Warranty Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh s warranty in any way. 1

19 1

REPAIR PARTS MANUAL. MODEL NO. RE11538A Lawn Tractor RH PRINTED IN U.S.A.

REPAIR PARTS MANUAL. MODEL NO. RE11538A Lawn Tractor RH PRINTED IN U.S.A. MANUAL MODEL NO. RE11A Lawn Tractor 117 1.0.01 RH PRINTED IN U.S.A. HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering