BERNARD 13.5 HP LAWN TRACTOR MODEL NO. BL13536RB (BL135T36RBA)

Transcription

1 ILLUSTRATED PARTS BREAKDOWN BERNARD 1. HP LAWN TRACTOR MODEL NO. BL1RB (BL1TRBA) TR PRINTED IN U.S.A.

2 SCHEMATIC 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY 7 7A BLACK BLACK 7 7A BAGGER RELAY BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 7 BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED 7A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMP 00 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT AMP 00 RPM 14 VOLTS AC 00 RPM (LIGHTS OFF) IGNITION SWITCH BROWN BLACK POSITION OFF RUN/LIGHT RUN START CIRCUIT M+G+A1 B+A1 B+A1 B + S + A1 MAKE NONE A+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS PTO SWITCH POSITION CIRCUIT OFF C + G, B + H ON C + F, B + E, A + D HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 7 7A RELAY H G F C E D A B

3 ELECTRICAL

4 ELECTRICAL Battery 1 Volt AMP Wet Bolt Hex Hd 1/4-0 Unc X /4 14 Switch Interlock Push-In 11 Harness Asm Light W/41J 41J Bulb Light # 4 104X Cable Battery Ga " Red 97 Cable Battery Crd " Red 10 Fuse 1 Amp Nut Keps Hex 1/4-0 Unc 17X Cable Ground Ga 1" Black Switch Plunger Normal Op Olive 17 Switch Ignition Key Ign Molded Harness Ign Crd Noram Bolt Flk Fin Hex 1/4-0 Unc X 1/ 4 Cover Terminal Red Solenoid Adapter Ammeter Rectangular Protection Wire Loop 9419 Buzzer Crd 9 99 Switch FBI CRD Screw Slftp #10- x 1/ Ty-Ab Screw Thdrol /- x 1/ Ty-Tt X Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

5 CHASSIS AND ENCLOSURES

6 CHASSIS AND ENCLOSURES 1 91 Chassis Stamping 0 Drawbar Screw /- x /4 1 Bumper Hood/Dash 19 Saddle 1471X Clip Insulator 1/ Mtg. Hole 9 47X0 Dash Bolt, Carriage /- x /4 19 Panel, Dash, L.H Clip Tinnerman Grille P/L X010 Panel, Asm. Dash R.H Screw, Machine, Truss Head /-1 UNC x / Nut X4 Hood Assembly 1 19X Bumper Hood Plate Mtg. Battery/Fuel Tank Bolt 191 Washer 1/ x 1/ x 1 Gauge Nut 1477 Grille /Lens Asm 9 144X99 Lens, Grille 714X4 Fender 1 1 Bracket, Fender Support 1444X41 Footrest, L.H X41 Footrest, R.H Bolt Screw Thdrol /-1 x 1/ TYT 94 Bracket Asm Pivot Mower Rear Nut Lock w/insert 1/4-0 UNC Washer 9/ x 7/ x Ga Bracket Grille LH Screw Hex Wshd -1 x 7/ 1449 Bracket Grille RH Bolt, Fin Hex 1/4-0 UNC x R Clip Line Fuel 1/ Mtg. Hole Rod Pivot Chassis/Hood 170 Bracket Exten Chassis Lh CRD Bracket Exten Chassis Rh CRD 4 0 Support Battery CRD 74X4 Cover Battery CRD Lt Support Asm. Backplate WLDMNT Bolt, RDHD SHT NK 1/4-0 x 1-1/ 9 197X Nut, Lock 1/4 LGE FLG Gr. Zinc Backplate Asm CRD Bolt Hex /- x -1/ Gr Washer 1/ x 1-1/4 x Ga Nut, Keps Hex /- UNC Bracket Switch FBI CRD 17 Guard Door Rear CRD Pin Hinge Pivot Spring Bagger Top LH Black Pin Cotter / x /4 Cad Zinc Rod Pivot FBI CRD Bolt Hex HD /-1 UNC x Nut Crownlock / Washer. x. x Ga Washer 1/ x 1/ x Ga Bracket Actuator Bagger CRD Tube Lever Switch FBI CRD Latch Asm Mulch/Bagger 17 09J Nut Weld Washer # Washer Lock # Screw Pan Hd Phillip 10-4 x / Screw Thdrol /- x 1-1/ Screw Truss 1/4-0 x /4 Tap/R Nut, Push Screw Thdrol /-1 x 1/ Screw Thdrol /- x 1/ Screw Hex Wsh Thdrol /- 19 Insert Lens Reflective J Plug, Button NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

7 DRIVE

8 DRIVE Transaxle Peerless 0-4 (Order parts from transaxle manufacturer) 14 Spring Brake Return 999 Pulley Transaxle Ring Retainer #100-10X Strap torque degrees 19 Rod Shift Fender Adjust Lt Clutch Asm Noram Pin, Cotter 1/ x X Washer Plate Shf. sq hole Bolt 1/4- Unf Gr w/patch Washer, Lock Hvy Helical Nut, Lock Hex w/ins /-1 UNC Bolt Hex /- UNC x 1 Gr Nut, Lock Hex w/wsh /- UNC 109X Knob Rd 1/-1 Plstc Thds Blk Rod, Brake CRD Bracket Pnt Clutch Noram Nut 10X Spring, Rod, Brake 19 Washer 1/ x 1/ x Ga Pin, Cotter 1/ x / Rod, Parking Brake 9 77 Cap, Parking Brake Bracket, Mfg. Transaxle Bolt Hex /-1 UNC x / Bolt Rdhd Sqnk /-1 Unc x / Shaft, Asm Pedal Foot CRD 101X Bearing, Nylon 19 Washer / x 1 x Ga. 7 17H Pin, Roll / x 1" 9 Pulley, Flat Bolt Fin Hex /- Unc x -/ J Spacer, Split 9 x 9 Bzp Washer 1/ x 1/ x 1 Ga Pulley, Idler, V Groove Plasitc Bellcrank Clutch Grnd Drv 49 10X Retainer, Belt Style Spring Bolt Hex Hd /- UNC x 1-1/ Nut, Crownlock /- UNC 7000 Nut Crownlock / X Link, Clutch X Spring, Return, Clutch Bolt, Hex /- UNC x 1-1/4 7 1 V-Belt Kev PMST CRD Screw /- x /4 R Cover, Pedal Washer 1477 Keeper, Belt Engine F-Proof Spacer Axle X Washer / x 1-1/4 x Ga Ring, E 77 1X Key, Square 7 174X Washer / x 1-/ x Ga. 79 M Key Woodruff Arm Shift PMST 0" Tires 17X Spring, Torsion 1917 Washer 17/ x /4 x Ga. 4 Link Shift CRD Pmst 1" Tires H Spring, Retainer Washer 9/ x /4 x 10 Ga Washer / x / x Ga Bolt Hex FGHD /-1 x Gr 10 0 Bushing, Bellcrank Grnd Dr 1910 Washer 1/ x x 10 Ga Bolt Hex Hd /-1 Unc x Washer Srred / ID x Bracket Shift Mount Hub Tapered Flange Shift Lt Washer 9/ x 1-1/4 x Ga Bolt Rdhd Sqnk 1/4-0 x /4 Gr Nut Crownlock 1/4-0 Unc Bolt Hex Fin 1/4-0 Unc x 1 Gr Washer / x.1 x 10 Ga. Bracket Pivot Lever 0 Screw /-1 x / 7 Bracket Support Shift CRD 49 Bolt Shoulder /-1 x Screw Thdrol /- x 1/ Ty-Tt 17 Shaft Asm Shift Front CRD PMST Keeper Flat Idler.0" CRD 17 9 Keeper Belt Idler 1." CRD X Washer Sintered 10 Pulley Flat Idler Bracket Idler Ground Drive CRD 1 4 Keeper Belt." Od V-Idler CRD 1 Pulley V-Idler.0" Od CRD Screw Hexwsh Thdrol /- x -/ Screw Thdrol /- x 1-1/ Nyliner Snap-In /" ID Bolt Carr Sh /- x 1-1/ Gr Bracket Pnt Clutch Noram NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

9 STEERING ASSEMBLY

10 STEERING ASSEMBLY Steering Wheel 179 Axle Asm Cast Iron Lt 940 Spindle Assembly, L.H Spindle Assembly, R.H. H Washer, Thrust.7 x X Washer / x 1-/ x Gauge Ring, Klip 10 9 Link, Drag Washer, Lock 1 11 Spacer Brg Axle Front 1 14 Nut, Hex Flange Lock Shaft Assembly, Steering Washer, Thrust.1 x.70 x Support, Shaft 7 Screw Hex Wshhd Torx 1 Pittman Shaft Assembly 1440 Bracket, Steering 174 Gear, Sector Screw /- x /4 170 Rod, Tie 19 Washer / x /4 x Ga Washer Lock Hvy Hlcl Sp / Crownlock Nut /-4 Unf 1099 Bushing, Steering 7 19 Screw TT #I0- x x / Flange Cap Wheel Steering Washer 1/ x -/ x 1 Gauge H Nut Lock Center /-4 Unf L Adaptor, Steering Wheel X4 Boot, Steering Dash P/L Mtl X Washer / x 1-1/4 x Gauge Extension Steering Non-Adjust 4 1X Cap, Spindle Nut Lock Hx W/Ins /-1 UNC Bolt Fin Hex /-1 UNC x 1-1/ Kit, Steering Assembly, Service 7470 Bolt Fin Hex /- unc. x 1 Gr. 07 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq /- x -1/4 9 Brace Axle Washer 1/ x 1-1/4 x 1 Ga Bolt Hex Nylon /- x /4 9 Bracket Susp Chassis Front 1" Bracket Cable Clutch Chassis 9 Retainer Spring Yellow Zinc Washer Flat.71 x 1-1/ x.14 NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

11 SEAT ASSEMBLY Seat 1401 Bracket Pnt Pivot Seat (blk ) 1400 Clip Push In Hinged X Spring Seat Cprsn 0 Blk Zi Screw /- x 1-1/ Washer 1/ x 1 x 14 Ga Pan Assembly Seat Tool-Free 9 Knob Seat Adj. Wingnut 1 14X Bracket Pnt Mounting Switch 1 14X Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/4-0 x1-1/ 1 149X Spacer Split 1740X Spring Cprsn Plate SW 1.10 Ga X Nut Lock 1/4 Lge Flg Gr Zinc 171 Bolt Shoulder /-1 Unc-A Nut Hex Lock w/ins / Washer 17/ x1-/ x 1 Ga. 101X Bolt Shoulder /-1 x NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm

12 MAX +_90N MAX +_10N DECALS Decal Read Owner s Manual Sym Decal Hp Engine 17 Decal Hood Rh 4 17 Decal Hood Lh 7 Decal Lens Logo 7X Decal 100 DBA 7 Decal Ins Strg Whl 1447 Decal Europe Stand Ce 9 70 Decal Fender Logo Decal Bat Dan/Poi P/L Sym Wpn Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt 1 99 Decal Warn Back Plate CRD Decal Chassis Hot Muffler 1 91 Decal Oper Bag Presence CRD 9 Decal Drawbar Load Limit Decal Saddle Brake Parking Decal Chassis Decal Enviro Deck Decal Deck Sch 9 CRD 1 Decal Lift Handle 17199X4 Pad Footrest 1771 Manual Operator's (Euro) WHEELS & TIRES 1, 7 4,10, Cap Value Tire 19 Stem Value 10X Tire F Ts 1 X 0 - Service Tube Inner Front #00 107X4 Rim Asm "front Service H Fitting Grease H Bearing Flange 1010X4 Rim Asm "rear Service 9 14X Tire R Ts 1 x.- Service 10 71J Tube Rear 9 X Service 10477X4 Cap Axle Blk 1 0 X Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

13 ENGINE OPTIONAL EQUIPMENT Spark Arrester

14 ENGINE Control Throt /Ch Screw Hex Thd Cut 1/4-0x/ T Engine Tecumseh Model OHV1 (Order Parts from Engine Manufacturer) Muffler Tecumseh 1 91 Gasket 1 1 Id Tin Plated 0000 Washer Lock Ext Tooth / 97 Shield Browning/Debris Guard Arrestor Spark Tank Fuel.00 Fr 140 Cap Asm Fule Top Vent N/Lany 147X Clamp Hose Blk Line Fuel 0" 141 Plug Drain Oil Easy Screw Hexwsh Thdrol 1/4-0 x / Screw Hexwsh Thdrol /- x / Washer 9/ X 7/ X ga Washer Lock Hvy Hlcl Spr / Screw /-x1-1/ Nut Keps Hex 1/4-0 Unc 1X Bolt Hex Hd Phillips NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

15 MOWER LIFT

16 MOWER LIFT Washer Asm Inner Spring W/Plunger Shaft Asm. Lift 1077X Pin Groove E Ring #1-19 Washer / x 1 x Ga. 101X Bearing Nylon X Grip Handle 14X Button Plunger Black 9 Link Asm Lift L.H. 1 1 Link Asm Lift R.H M Retainer Spring 1 17 Link Front 7000 Nut Jam Hex 1/-1 Unc Trunnion Blk Zinc Nut Lock w/wsh 1/-1 Unc Arm Suspension Mower 0 Retainer Spring 1 9 Bearing, Pvt. Lift Nut Crownlock /-4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

17 MOWER

18 MOWER 1 Housing Asm. Mower 9 CRD 7400 Bolt Rdhd Sqnk /-1 Unc x /4 9 Bracket Asm. S-Bar Chass 9 CRD 4 Bracket Bar Sway Deck 9 CRD 499M Retainer Spring 7 Bar Sway 9 CRD 07 Bolt /-4 x 1. Gr Patched Washer Lock Hvy / Unplated Washer Hard Blade Mower vented Blade -1 Lh 9 CRD Shaft Asm. W/Lower Bearing Housing Mandrel Vented (Machd) 1 04X Bearing Ball Mandrel 1700 Blade -1 Rh 9 CRD Bolt Carriage /- x 1-1/ Bolt Rdhd Sqnk /- x 1 Gr 19 1 Bolt Shoulder /-1 Thd Form 0 44 Bolt /-4 x 1. Gr Ptch Lhthd 7000 Nut Crown Lock /-1 4 Bracket Idler Sprt RR 9 CRD 44 Bracket Idler Sprt RF 9 CRD 4 4 Bracket Suspension LF 9 CRD 44 Bracket Suspension RF 9 CRD 7 Brace Support Susp Frt CRD Bracket Asm. Susp RR 9 CRD 7 Bracket Asm. Susp LR 9 CRD 177 Screw Thd Rolling Washer Head Washer Spacer Mower Vented Mandrel Pulleys & 4 17 Nut Flg Top Lock Cntr B 9/ 4 9 Bracket Gauge Wheel Lf 9 CRD Bracket Gauge Wheel Rf 9 CRD 147 Pulley Idler V-Groove Dim Washer / x 1/ x Ga Nut Crownlock /- Unc Cover Mandrel Lh 9 CRD 4 Cover Mandrel Rh 9 CRD Screw Thd Roll 1/4-0 x / 44 Arm Idler 9 CRD 7 Spacer Retainer Mower 1 94 Spring Tension Belt 7 109X Knob Rd /- Plstdc Thds Blk Hex-Belt 9 Mower 10AA 9 4 Shaft Asm W/Lwr Brg Rh Thd CRD 4 10 Keeper Belt Idler Bolt Shoulder Wheel Gage Donut Wide 7900 Nut Centerlock /- Unc Washer / x 7/ x 14 Ga Bolt Carr Sh /- x 1-1/ Gr Bolt Rdhdsqnk /-1 Unc x /4 1 Chute Bagger CRD 9cm 970 Bracket Clutch Cable Cable Clutch CRD Service Washer Flat /" Type B Spring Retainer Spring Retention Lvr Clutch Cable 1 97 Spacer Clutch Cable Rod Clutch Cable /" Screw Hex Thd Cut 1/4-0 x / Mandrel Asm Service Mandrel Asm CRD Lh Threads SVC Deck Mower Complete NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

19 BAGGER

20 BAGGER Tube Handle Bagger CRD 7404 Bolt Carriage 1/4-0 x.0 Gr. 197X Nut Lock 1/4 Lge Flg Gr. Zinc 4 99 Handle Bagger w/lvrs Blk CRD Screw Pan Head #10-4 x 1.0 Blk Screw Pan Hd Nut Wiz Lock Hex Serr/Hd X4 Cover Bagger Plastic CRD Bolt Carriage 1/4-0 x.d x Gr Tube Support Bagger CRD 719 Bracket Support Upper Bag CRD 1 9 Bracket Horizon Adj Bggr Lh CRD Bolt Rdhd Sht Sqnk /- x / Bolt Hex /- x -1/ Gr Nut Lock Flg /- Unc Bolt Rdhd Sht Sqnk / -1 Unc x / Washer / x /4 x Ga Nut Lock Hex Flange / Bracket Horiz Adj Bggr RH CRD 70 Bag Asm CRD 71 Bracket Side Bagger CRD 7 Tube Upper Bagger CRD 4 7 Tube Pivot Bagger CRD 74 Tube Front Bagger CRD 7 Tube Lower Bagger CRD 99 Bufshing Snap Bagger CRD 1709 Grip Handle Black H Retainer Spring 1" Zinc/Cad 17X Rivet Rd Hd Drilled / Dia 1910 Washer 1/ x 1-1/4 x Ga Plug Support Bagger CRD Bolt /-1 x -1/ Seal " (Long) Seal 7" (Short) 41 9 Bracket Vert Adj Bagger CRD Nut Lock Hex W/Ins /-1 Unc Pl NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm