REPAIR PARTS MANUAL MODEL NO. WZ14536RDHC

Transcription

1 MANUAL MODEL NO. WZ14RDHC Lawn Tractor RH PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor Model Number - WZ14RDHC Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL CHASSIS AND ENCLOSURES DRIVE STEERING ASSEMBLY SEAT... 1 DECALS... 1 ENGINE MOWER LIFT MOWER BAGGER WARRANTY...

3 SCHEMATIC 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY A BLACK 8 8 BLACK A BAGGER RELAY 8 8 BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 87 0 BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED 87A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMP 00 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) 8 VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT AMP 00 RPM 14 VOLTS AC 00 RPM (LIGHTS OFF) IGNITION SWITCH BROWN BLACK POSITION CIRCUIT OFF M+G+A1 RUN/LIGHT B+A1 RUN B+A1 START B + S + A1 MAKE NONE A+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS PTO SWITCH POSITION CIRCUIT OFF C + G, B + H ON C + F, B + E, A + D HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST A 8 0 RELAY H G F C E D A B

4 ELECTRICAL

5 ELECTRICAL 1 4 Battery 1 Volt 8 AMP Wet Bolt Hex Hd 1/4-0 Unc X / Switch Interlock Push-In Harness Asm Light W/41J 41J Bulb Light # J Cable Battery Ga 11" Red 987 Cable Battery Crd " Red 1718 Fuse Nut Keps Hex 1/4-0 Unc 8 177X Cable Ground Ga 18" Black Switch Plunger Normal Op Olive 0 17 Switch Ignition Key Ign Molded Harness Ign Crd Noram Bolt Flk Fin Hex 1/4-0 Unc X 1/ 4 11 Cover Terminal Red Solenoid Adapter Ammeter Rectangular Protection Wire Loop Buzzer Crd Switch FBI CRD Screw Thdrol /8- x 1/ Ty-Tt X Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

6 CHASSIS AND ENCLOSURES

7 CHASSIS AND ENCLOSURES Chassis Stamping Drawbar Screw /8- x /4 17 Bumper Hood/Dash 19 Saddle 8 471X Clip Insulator 1/ Mtg. Hole 9 847X011 Dash Bolt, Carriage /8- x / Panel, Dash, L.H Clip Tinnerman Grille P/L X010 Panel, Asm. Dash R.H Screw, Machine, Truss Head /-18 UNC x / Nut X0 Hood Assembly 18 98X Bumper Hood Plate Mtg. Battery/Fuel Tank Bolt Washer 1/ x 1/ x 1 Gauge Nut Grille PL X99 Lens, Grille 0 99X0 Fender 1 1 Bracket, Fender Support 1797X0 Footrest, L.H X0 Footrest, R.H Bolt Screw Thdrol /-18 x 1/ TYT Bracket Asm Pivot Mower Rear Nut Lock w/insert 1/4-0 UNC Washer 9/ x 7/8 x Ga Bracket Grille LH Screw Hex Wshd 8-18 x 7/ Bracket Grille RH Bolt, Fin Hex 1/4-0 UNC x Duct Air Engine PL/LT Screw Hex Wsh Hi-Lo 1/ X48 Console CRD Auto Rod Pivot Chassis/Hood 1808 Bracket Exten Chassis Lh CRD 1808 Bracket Exten Chassis Rh CRD 4 0 Support Battery CRD 17900X48 Cover Battery CRD Cover, Backplate Plastic Black Bolt Hex /8- x -1/ Gr Washer 1/ x 1-1/4 x Ga Nut, Keps Hex /8- UNC Trap Door CRD Pin Cotter / x /4 Cad Zinc Rod Pivot FBI CRD Bracket Actuator Bagger CRD X0 Knob Latch Asm Mulch/Bagger J Nut Weld Washer # Washer Lock # Washer Truss Hd Phil 10-4 x / Screw Thdrol /8- x 1-1/ Nut, Push Screw Thdrol /8- x 1/ Screw Thdrol /8- x 1/ Screw Hexwsh Thdr /8- x / Insert Lens Reflect H Retainer, Spring Screw /-18 x 1/ Screw /-18 x / X48 Cover Fender Rack J Plug, Button NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm. 7

8 DRIVE

9 DRIVE Transaxle ( Order part from transaxle manufacturer) Hydro Gear Model Rod Shift Fender Adjust Clutch Asm Noram Pin Cotter 1/8 x 1 CAD Washer Lock Hvy Helical Bolt Hex /-18 Gr Nut Lock Hex W/Ins /-18 Unc P Nut Lock Hex w/ins. / Knob, Round 1/ Rod Brake Main CRD 17 Bracket Clutch Noram Nut Hex Jam / X Spring, Brake Rod 1911 Washer 1/ x 1/ x Ga Pin Cotter 1/8 x /4 CAD Rod, Parking Brake 9 77 Cap, Parking Brake 0 99 Bracket, Transaxle Shaft, Foot Pedal 1018X Bearing, Nylon 191 Washer 1/ x 1 x Ga 7 17H Pin, Roll 8 9 Pulley, Composite Flat Bolt Fin Hex /8- x / J Spacer, Split Washer 1/ x 1/ x 1 Gauge Pulley, Idler, V-Groove Bellcrank Assembly 49 10X Retainer, Belt Bolt Hex Hd /8- x 1 1/ Nut Crownlock /8- UNC Nut Crownlock /-18 UNC 10710X Link, Clutch 10709X Spring, Return, Clutch Bolt Fin Hex /8- UNC x 1-1/ V-Belt, Ground Drive 888R Cover, Pedal Washer Keeper Belt Engine Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer, Split X Washer / x 1-1/4 x Gauge E-Ring 77 18X Key, Square X Washer / x 1-/8 x Gauge Shaft Asm. Cross Spring Torsion Washer 17/ x /4 x Ga Link Transaxle Rod Bypass CRD H Retainer Spring 1" Zinc/Cad Nut Lock Flg /8-unc Bushing Bellcrank Washer 1/ x x 10 Ga Washer Srrted /ID x Bracket Shift Mount Hub Tapered Flange Shift Lt Washer 9/ x 1-1/4 x Ga Bolt Rdhd Sqnk 1/4-0 x /4 Gr Nut Crownlock 1/4-0 Unc Bolt Hex Fin 1/4-0 Unc x 1 Gr Washer /8 x.81 x 10 Ga Bracket Pivot Lever 880 Screw /-18 x / Bracket Support Shift CRD 8 49 Bolt Shoulder /-18 x Plate Fastening Cross Shf. Stlt/CRD Screw Thdrol /8- x 1/ Shaft Asm Shifter Frt CRD Keeper Flat Idler Keeper Belt Idler X Washer Sintered Pulley Flat Idler Bracket Idler Ground Drive CRD 18 4 Keeper Belt."OD V-Idler CRD Pulley V-Idler.0"OD CRD Scr Hexwsh Thdrol /8- x -/ Link shift CRD Hydro Hub Tapered Round CRD Screw Thdrol /-18 x 1-1/ Nyliner Snap-In /8" ID Bolt Shoulder /-18unc Bolt RDHD SQNK /-18unc x Bolt Carr Sh /8- x 1-/4 Gr Bolt, Hex 7/-0 x Washer Nylon Rear Shaft Asm. Brake 1 17 Rod Brake Hydro CRD Screw /8- x / Bracket Cable Screw /8- x Brace Shaft Brake Clip Retainer Bracket Pulley Idl Pulley Idler Bolt Rdhd Sn /8- x Bracket Clutch 1801 Spacer Idler Chassis 1801 Shield Idler Screw Hxwsh /8- x /4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 9

10 STEERING ASSEMBLY

11 STEERING ASSEMBLY X48 Steering Wheel 179 Cast Lt Machined 9840 Spindle Assembly, L.H Spindle Assembly, R.H. H Washer, Thrust.7 x X Washer / x 1-/8 x Gauge Ring, Klip Link, Drag Washer, Lock 1 18 Spacer Brg Axle Front Nut, Hex Flange Lock Shaft Assembly, Steering Screw /8- x /4 170 Rod, Tie Washer 11/ x /4 x Ga Washer Lock Hvy Hlcl Spr / Locknut /-4 Unf 1099 Bushing, Steering Screw TT #I0- x x /8 Flange X48 Cap Wheel Steering Washer 1/ x -/8 x 1 Gauge H Nut Lock Center /8-4 Unf L Adaptor, Steering Wheel X48 Boot, Steering Dash P/L Mtl X Washer / x 1-1/4 x Gauge Extension Steering Non-Adjust 4 11X Cap, Spindle Nut Lock Hx W/Ins /-18 UNC Bolt Fin Hex /-18 UNC x 1-1/ Bolt Fin Hex /8- unc. x 1 Gr. 07 Spacer Brace Axle Bolt Rdhd Sqnk /8-unc x -1/ Brace Axle Steering Asm Bracket Susp Chassis Front 1" Washer Flat.781 x 1-1/ Bolt Shoulder 7/ Clip Steering NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm. 11

12 SEAT Seat 1401 Bracket Pnt Pivot Seat (blk ) 7110 Bolt Fin Hex /8- x Washer Flat 1/ x 1 x 10 Ga Clip Push In Hinged Nut Lock Hex w/ins. / X Spring Seat Cprsn 0 Blk Zi Screw /8- X 1-1/ Washer 1/ X 1 X 14 Ga Pan Pnt Seat (blk ) 1 114X Bracket Pnt Mounting Switch X Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/4-0x1-1/ Spacer Split 110X Spring Cprsn Plate SW 1.10 Ga X Nut Lock 1/4 Lge Flg Gr Zinc Bolt Shoulder /-18 Unc-A Nut Hex Lock w/ins / Bolt Fin Hex 1/-1 x 7/8 Gr Washer 17/ X 1-/ X 1 Ga X Bolt Shoulder /-18 X Washer Lock Hvy Hlcl Spr 1/ NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm 1

13 MAX +_90N MAX +_10N DECALS Decal Read Owner s Manual Sym 179 Decal Hp Engine 179 Decal Hood Rh Decal Hood Lh 1400 Decal Bat. Dan/Poi 1804 Decal 100 DBA/CE Decal Ins Strg Whl 9 79 Decal Fender Logo Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt Decal Chassis Hot Muffler 1804 Decal Back Plate Decal Saddle Brake Parking Decal Bypass Fender 1 8 Decal Deck Sch 9 CRD X48 Pad Footrest Lh Decal Lift Handle X48 Pad Footrest Rh Manual Operator's (Euro) Manual Operator's (Scan) Manual Parts WHEELS & TIRES 1,8 7 4,10, Cap Value Tire 19 Stem Value 10X Tire F Ts 1 X 0 - Service Tube Inner Front #00 107X47 Rim Asm "front Service 78H Fitting Grease H Bearing Flange X47 Rim Asm 8"rear Service Tire R Ts 0 x 8-8 Service 10 71J Tube Rear 9 X 8 Service X Cap Axle Blk 1 0 X Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

14 ENGINE OPTIONAL EQUIPMENT Spark Arrester 14

15 ENGINE Control Throt Screw Hex Thd Cut 1/4-0 x 1/ T Engine Briggs Model (Order Parts from Engine Manufacturer) 4 17 Muffler Exhaust B&S Lt 1 91 Gasket 1 1 Id Tin Plated Tube Drain Oil Easy Washer Lock Ext Tooth /8 987 Shield Browning/Debris Guard Control Choke Nut Keps /8-4 Unf Arrestor Spark Tank Fuel.00 Fr 1407 Cap Asm Fule Top Vent N/Lany 1487X Clamp Hose Blk Line Fuel 0" Plug Oil Drain Easy X Bushing Snap-In Stem Tank Fuel Screw Hexwsh Thdrol 1/4-0 x / Screw Hexwsh Thdr /8- x / Washer 9/ X 7/8 X ga Washer Lock Hvy Hlcl Spr / 1791 Stop Throttle 000 Rpm Screw Hexhd Cap /-18 x / Screw /8-x1-1/ Nut Keps Hex 1/4-0 Unc 11 4J Bushing NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

16 MOWER LIFT

17 MOWER LIFT Washer Asm Inner Spring W/Plunger Shaft Asm. Lift 1077X Pin Groove E Ring # Washer 1/ x 1 x 1 Ga. 1018X Bearing Nylon X Grip Handle 8 14X Button Plunger Black Link Asm Lift L.H Link Asm Lift R.H M Retainer Spring Link Front Nut Jam Hex 1/-1 Unc Trunnion Blk Zinc Nut Lock w/wsh 1/-1 Unc Arm Suspension Mower 0 Retainer Spring 1 98 Bearing, Pvt. Lift. Spherical Nut Crownlock /8-4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 17

18 MOWER

19 MOWER 1 Housing Asm. Mower 9 CRD Bolt Rdhd Sqnk /-18 Unc x /4 9 Bracket Asm. S-Bar Chass 9 CRD 4 8 Bracket Bar Sway Deck 9 CRD 499M Retainer Spring 7 Bar Sway 9 CRD Bolt /8-4 x 1. Gr8 Patched Washer Lock Hvy /8 Unplated Blade -1 Lh Shaft Asm. W/Lower Bearing Housing Mandrel Vented (Machd) X Bearing Ball Mandrel Blade -1 Rh Bolt Carriage /8- x 1-1/ Bolt Rdhd Sqnk /8- x 1 Gr Bolt Shoulder /-18 Thd Form Bolt /8-4 x 1. Gr8 Ptch Lhthd Nut Crown Lock /-18 4 Bracket Idler Sprt RR 9 CRD 44 Bracket Idler Sprt RF 9 CRD 4 4 Bracket Suspension LF 9 CRD 44 Bracket Suspension RF 9 CRD 7 Brace Support Susp Frt CRD 7 8 Bracket Asm. Susp RR 9 CRD 8 7 Bracket Asm. Susp LR 9 CRD Screw Thd Rolling Washer Head Washer Spacer Mower Vented 11 Mandrel Pulleys & Nut Flg Top Lock 4 9 Bracket Gauge Wheel Lf 9 CRD 8 Bracket Gauge Wheel Rf 9 CRD 147 Pulley Idler V-Groove Dim Washer 11/ x 1/ x Ga Nut Crownlock /8- Unc Cover Mandrel Lh 9 CRD Cover Mandrel Rh 9 CRD Screw Thd Roll 1/4-0 x /8 44 Arm Idler 9 CRD 7 Spacer Retainer Mower 1 94 Spring Tension Belt 7 109X Knob Rd /8- Plstdc Thds Blk Hex-Belt Shaft Asm W/Lwr Brg Rh Thd CRD Keeper Belt Idler Bolt Shoulder Wheel Gage Donut Wide Nut Centerlock /8- Unc Washer /8 x 7/8 x 14 Ga Bolt Carr Sh /8- x 1-1/ Gr Bolt Rdhdsqnk /-18 Unc x / Chute Bagger CRD 9cm Bracket Clutch Cable Cable Clutch CRD Service Washer Flat /8" Type B Spring Retainer Spring Retention Lvr Clutch Cable 1 97 Spacer Clutch Cable Rod Clutch Cable /8" Screw Hex Thd Cut 1/4-0 x / Blade Cross Lh Adapter Blade Cross Blade Cross Rh Mandrel Asm Service Mandrel Asm CRD Lh Threads SVC Deck Mower Complete NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 19

20 BAGGER

21 BAGGER 1 49 Tube Handle Bagger CRD Bolt Carriage 1/4-0 x.0 Gr. 197X Nut Lock 1/4 Lge Flg Gr. Zinc 4 99 Handle Bagger w/lvrs Blk CRD Screw Pan Head #10-4 x 1.0 Blk Screw Pan Hd Nut Wiz Lock Hex Serr/Hd X0 Cover Bagger Plastic CRD Bolt Carriage 1/4-0 x.d x Gr Tube Support Bagger CRD Bracket Support Upper Bag CRD 1 98 Bracket Horizon Adj Bggr Lh CRD Bolt Rdhd Sht Sqnk /8- x / Bolt Hex /8- x -1/ Gr Nut Lock Flg /8- Unc Bolt Rdhd Sht Sqnk / -18 Unc x / Washer 11/ x /4 x Nut Lock Hex Flange / Bracket Horiz Adj Bggr RH CRD Bag Asm CRD 781 Bracket Side Bagger CRD 78 Tube Upper Bagger CRD 4 78 Tube Pivot Bagger CRD Tube Front Bagger CRD 78 Tube Lower Bagger CRD 7 99 Bushing Snap Bagger CRD Grip Handle Black H Retainer Spring 1" Zinc/Cad 87X Rivet Rd Hd Drilled /8 Dia 1910 Washer 1/ x 1-1/4 x Ga Plug Support Bagger CRD Bolt /-18 x -1/ Seal Trim 7'' Bracket Vert Adj Bagger CRD Nut Lock /-18 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

22 SERVICE NOTES

23 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine. Please contact your nearest dealer where they will send the machine to the engine manufacturer.. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by your dealer.. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/1 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. In case of any problem within the boundaries of this warranty, contact the nearest department store, indicate the model number, serial number and the date of purchase of your machine. This warranty does not apply to accidental damages. All implicit warranties are limited to the same time frames. Or contact: E.M. Services 4 Rue Lambrechts 9400 Courbevoie France Telephone: (1) Fax: (1) THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES. ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN.

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