Corporate Office: Regd.Office & Works. Mumbai
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1 Corporate Office: Plot No. 30, Institutional Sector 44, Gurgaon , Haryana (India) Tel.: / 26, Fax: contact@jindalpipe.com Website: Regd.Office & Works Mumbai Kolkata Chennai 402, Sarjan Plaza, 100, Dr. Annie Besant Road, Opp. Telco Show Room, Worli, Mumbai (India) Tel.: /72 /74 Fax : mslmum@mtnl.net.in Sukh Sagar Apartment, Flat No. 8 A&B, 8th Floor, 2/5 Sarat Bose Road, Kolkata (India) Tel.: , Fax : kolkata@mahaseam.com 3A, Royal Court, No44, 3rd Floor, Venkatanarayana Road, T. Nagar, Chennai (India) Tel.: , Fax : chennai@mahaseam.com JPL CAT01, Issue No. 03, Rev. No.3; Date Note: Information provided in this catalogue is as per currently applicable specifications but since they are subject to changes, please refer relevant specifications to know the current status. # R 22nd Milestone, DelhiHapur Road, P.O. Jindal Nagar, Ghazibad , U.P. (India) Tel.:
2 About us: Jindal Pipes Limited, a pioneer with many innovative projects in the pipe industry, is synonymous with India's best ERW, Galvanized and Black Steel Pipes. Since inception in 1970, the company has brought drastic developments in pipe manufacturing through many innovative measures. Induction of sophisticated stateoftheart technical knowhow and highly motivated skilled work force have made possible for the company to augment its production capacity to 250,000 TPA. A wide range of products that comprises of ½" to 14" NB and 2.00 to in wall thickness give Jindal Pipes a coendable advantage in the market. Further, pipes upto 20" NB can be supplied from the sister concernmaharashtra Seamless Limited. Quality is the hallmark of Jindal Pipe Strict adherence to the policy of " No compromise on Quality" is demonstrated in its stringent control over procurement of raw materials, production process, streamlined distribution channels and fast delivery of finished products. O 9001:2008, API and B certifications stand as an unequivocal testimony to Jindal Pipe s quality. Jindal Pipe has been constantly executing need based and demanding orders for pipes to meet the requirement of sectors like: agriculture, oil & gas, public health, housing, irrigation, engineering etc. 1
3 QUALITY CREDENTIALS Jindal Pipe s idea of Total Quality is demonstrated in its stringent controls on raw materials, production process and on the speed at which the product reaches the customer. It's "No compromises on Quality" policy has brought in an O 9001: 2008, API and B certifications. Jindal Pipes Limited has accreditation of API Q1 System and has been awarded O 9001, on Quality Assurance. In addition to these, our products have the approval of international inspection agencies, such as Llyods, DNV, BV, EIL, PDIL, SGS etc. Jindal Pipes Limited has inhouse laboratory to undertake various testings and inspections during the stages of manufacturing. QUALITY POLICY Consistent with the group purpose, we are coitted to create value for all our stakeholders by continuously improving the effectiveness of Quality System and Process through innovations, involving all our employees. We shall constantly strive to improve the quality of lives of the counities it serve through excellence in all facets of its activities. Our objectives shall be to: A) Produce and deliver products as per customer's expectations, conforming to national / international standards. B) Enhance the knowledge and skills of employees for effective implementation of Quality Management System (QMS). I Rev. No. 3: Raghav Jindal Managing Director 2 N TPL DGS&D NTPC EIL S P E C T SGS RITS DNV I O N A G HMPL INTERTEK ICS IRS E N C I E S BV QSS TUV SUD TUV NORD 3
4 Application & Specifications Oil & Gas Sector API /O : 5L, 5CT : 3183 : 6323 (PtV) : 3601, 3074 Hydrocarbon & Process Industry ASTM : A53 : 3603 : 6286 Boiler, Heat Exchanger, Superheater, Air Heater & Condenser ASTM : A178, A214, A333, A334 : 3059 (PI & PII), 6323 (PtV) : 2416 (PtIV) Automotive Industry Railways : 1239 (PtI), 1161 RDSO : ETI/ OHE/ 11 Mechanical, Structural & General Engineering Water, Gas & Sewage Water Well MANUFACTURING AND TESTING FLOW DIAGRAM ELECTRIC RESTANCE WELDED BLACK IDENTITY AND ANALYS CHECK DECOILER SLITTING END SHEAR BUTT WELD SIZING EDDY CURRENT TESTING IDENTIFICATION CUTTING TO LENGTH DIMENSIONAL CHECKS WELD SEAM TEST STRIP ACCUMULATOR LOOP PIT PIPE END BEVELLING/ FACING STRIP EDGE PREPARATION (MILLING) HYDROSTATIC TESTING : 1161, 3601, 4923, 9295 : 6323 (PtV) DIN O : : : : : , 1239 (PtI) , OF HIGH FREQUENCY INDUCTION WELDED / AND GALVANIZED PIPES/ TUBES ULTRASONIC TESTING OF STRIP ULTRASONIC TEST OF WELD SEAM PREFORMING ULTRASONIC TEST OF PIPE END FORMING FINAL INSPECTION PILOT LINE MARKING HFI WELDING AUTOMATIC TEMPERATURE CONTROL MARKING AND STAMPING REMOVAL OF INTERNAL AND EXTERNAL WELD BEAD ACCEPTANCE AND RELEASE FOR DESPATCH INDUCTION ANNEALING OF WELD SEAM BUNDLING NORMAL WATER COOLING STACKING METALLOGRAPHIC EXAMINATION SHIPPING FOR BOILER TUBES FULL BODY NORMALIZING STRAIGHTENING HYDROSTATIC TESTING DRYING FURNACE HOT DIP ZINC COATING FULL BODY EDDY CURRENT FOR GALVANIZED TUBES PICKLING & FLUXING 4 STEAM BLOWING PASSIVATION (DICHROMATING) VUAL INSPECTION THREADING 5
5 SERIES BLACK & GALVANIZED ERW STEEL TUBES CONFORMING TO :1239(PtI) EQUIVALENT TO :1387 & STRUCTURAL TUBES CONFORMING TO :1161 LIGHT MEDIUM NOMINAL BORE O.D. OUTSIDE DIA. W.T. WEIGHT OUTSIDE DIA. W.T. WEIGHT OUTSIDE DIA. INCH MIN. MAX. P/E Kg/m Kg/m S/S MIN. MAX. P/E Kg/m Kg/m S/S MIN. MAX. P/E Kg/m S/S Kg/m 1/ / / / / ½ ½ H H H H H H H H H H H H H H H H H NOTE: (l) :1239 & :1387 cover sizes upto 100 NB all series and 125 & 150 NB medium & heavy series, plain end and screwed & socketed ends. (ll) :1161 covers all sizes Plain End only. (lll) :1161 O.D. Tolerance will be as per dimension tolerance clause.above table min./max. O.D. applicable for :1239 only. (lv) Hydro test Pressure 5 MPa (:1161 Hydro Test not required.) NOTE: (I) :4270 covers Pipe size 100 to 350 NB & :3589 covers Pipe size O.D. to O.D. (II) :4270 covers Wall Thickness upto 10. (III) Other thickness may be supplied as per agreement. (IV) Max. Hydro Test Pressure : MPa, : MPa. HEAVY ERW PIPES FOR WATER & SEWAGE CONFORMING TO :3589 & WATER WELL CASING CONFORMING TO :4270 W.T. WEIGHT ERW Line Pipes conforming to API 5L, /O : 3183 & ASTM A 53 Dimensions, Weights and Test Pressures for Sizes 3 1/2" through 14" (SI Units) Size Specified Outside Specified Wall Thickness Plainend Weight per Unit Length Calculated Inside Minimum Test Pressure (kpa x 100) D t Wpe d Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade (Kg/m) A25 A B X42 X46 X52 X56 X60 X65 X70 2 7/ /2" " /2" /16" /8"
6 ERW Line Pipes conforming to API 5L, /O : 3183 & ASTM A 53 API CASING Dimensions, Weights and End Finish Dimensions, Weights and Test Pressures for Sizes 31/2" through 14" (SI Units) Size Specified Outside Specified Wall Thickness Plainend Weight per Unit Length Calculated Inside Minimum Test Pressure (kpa x 100) D t Wpe d Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade (Kg/m) A25 A B X42 X46 X52 X56 X60 X65 X70 8 5/8" Outside Nom. Wt. In. lb/ft Wall Thickness Inch J55 N80 K55 Type of finish Grade Type1,Q COUPLING OD THREAD TYPES 4 1/ PS / PSB / PSLB PLB PS / PS / PSLB STC LTC BTC /4" /4" / PSLB PLB / PSLB / PSLB PLB / / PSLB PLB / PLB / PS / / PSLB PSB REMARK : P = Plain End, S = Short Round Thread, L = Long Round Thread, B = Buttress Thread API TUBING Dimensions, Weights and End Finish " Outside In. Nominal Weight Non Upset T & C lb/ft Ext. Upset T & C lb/ft Wall Thickness In COUPLING OD NUE EUE THREAD TYPES NUE API Round TPI EUE TPI TYPES OF END FINH 2 7/ PNU PNU 3 ½ PN PN 4½ PNU K55 J55 Grade N80 REMARK : P = Plain End, N/NUE = Upset T & C, U/EUE = External upset T & C 8 9
7 ERW Boiler, Super Heater, Heat Exchanger, Condenser & Air Heater Tubes & Pipes Out side Conforming to 3059(Ptl & ll), 6323 (PtV), ASTM, A178, A214, A333, A334, 2416 (PtIV). Conventional Mass per Unit length in kg/m for a Tube Thickness in of: / / NOTE: (i) Leak Test Hydro Test / NDT test as per specification requirements TOLERANCE ON OUTSIDE DIAMETER, WALL THICKNESS, WEIGHT AND LENGTH OF PIPE SPEC ASTM A178 & A214 ASTM A333 & A334 API 5CT PIPE BODY <1 (25.4): ± (25.4) to 11/2 (38.1) Incl.: ± 0.15 > 11/2 (38.1) to 2 (50.8) excl.: ± (50.8) to 2 1/2 (63.5) excl.: ± /2 (63.5) to 3 (76.2) excl.: ± (76.2) to 4 (101.6) Incl.: ± 0.38 > 4 (101.6) to 71/2 (190.5) Incl.: , 0.64 > 71/2 (190.5)to 9 (228.6) Incl.: +0.38, /8 to 11/2 Incl.: , 0.80 over 11/2 to 4 Incl.: ± 0.80 over 4 to 8 Incl.: , 0.80 over 8 to 18 Incl.: , 0.80 < 41/2 (114.3) O.D.: ± (0.79) > 41/2 (114.3) O.D.: +1% D, 0.5% D OUT SIDE DIAMETER PIPE END WALL THICKNESS WEIGHT LENGTH NORMAL Avg. (MIN) MINIMUM MAXIMUM ft mtr ft mtr ft mtr ft mtr + 18%, %, 0 < 2 (50.8) O.D. : +3, 0 > 2 (50.8) O.D. : +5, 0 At any point: 12.5% (max) + not limited 12.50% Single pipe NPS 12 & under: +10%, 3.5% Single pipe over NPS 12: +10%, 5% Single Length: +6.5%, 3.5% Carload > 40,000 Ibs (18,144 kgs): 1.75% Carload < 40,000 Ibs (18,144 kgs): 3.5% Specified length: + 6, 0 Range 1 Range 2 Range 3 Casing ft mtrs. ( ) ( ) ( ) ft Tubing mtrs. ( ) ( ) ( ) Pup joints 2,3,4,6,8,10 & 12 ft. tolerance : ± 3 SPEC API 5L & /O:3183 :1239 & :1387 PIPE BODY <23/8 (60.3) OD = , 0.80 > 23/8 (60.3) OD = ± D As per table OUT SIDE DIAMETER PIPE END < 2 3/8 (60.8): + 0.4, 0.8 > 2 3/8 (60.8) to < 6 5/8 (168.3) , 0.40 > 6 5/8 (168.3) ± D (but max.of ±1.6) WALL THICKNESS < 5.0 WT ± 0.5 > 5.0 WT to < 15.0 WT ± 0.1t > 15.0 WT ± 1.5 WEIGHT Single length of pipe + 10%, 3.5% Car loades 40,000 lb (18,144 Kg.) or more 1.75% LENGTH NORMAL Avg. (MIN) MINIMUM MAXIMUM ft mtr ft mtr ft mtr ft mtr Light 8% + not limited Medium & Heavy 10%, Carload 10 MT Light +7.5%, 5%, M & H ± 7.5% not limited Single Tube Light 8% + 10% Med & Heavy ± 10% Tolarance Exact length + 6, 0 Approximate length ± 150 IBR ± 0.75% (But min 0.30) RDSO ETI/OHE/ OD + 0.8, OD , OD , 0.2 for grade WC1: < 3.2: ± 10% > 3.2 : ± 7.5% for grade WC2 & WC3: ± 10% tolerance Upto & incl. 6, 0 and above 6 mtrs.: 1.5 will incesase for every 3 mtr increase of length. ( 12 max.) 28.4 (Std. ID) & (Min. ID) 29.9 (Std. ID) & (Min. ID) 40.9 (Std. ID) & (Min. ID) 0.31, + not limited 0.35, + not limited 0.35, + not limited Tolarance As agreed :3589 Upto 508 OD = % ± 10% Carload 10MT and above ± 7.5% Tolerance For exect length + 10, 0 :4270 ± 1.0% Upto OD + 10% 8% = +15% 12.5% :4923 ± 1.0% N.A ± 10% ( ±0.5 min.) Excluding Weld Area Carload 10MT : ±7.5% Single Tube +10%, 8% Tolarance Exect Length : ±6 :1161 Upto 48.3 OD 10%, + not limited + 0.4, 0.8 Over 48.3 ± 1.0% Carload 10 MT Light ± 5%, M & H ± 7.5% Single Tube Light 8% + 10% Med & Heavy ± 10% Tolarance Exact length as agreed Random Length 4 to 7 mtr. :9295 ± 0.8% ±10% Single Length : ±10% Carload per 10 tonnes : ±7.5% :1914 PtIV :2416 PtIV :11714 PtIII Tolarance Exact length : +6, 0 + 0, 1% + 10%, 5% Tolarance Upto 9 mtr +3, 0 Above 9 mtr +6, 0 ± 0.75% (± 0.30 min.) + 10%, 5% Tolarance Upto 9 mtr +3, 0 Above 9 mtr +6, 0 As per table + 18%, %, 0 Tolarance Below , 0 50 & above + 4.8, 0 :3059 PtI :3059 PtII ± 0.75% (± 0.30 min.) Upto 3.25 ± 10% Over 3.25 ± 7.5% Tolarance Upto 6 mtr +6, 0 Above 6 mtr 1.5 will increase for every 3 mtr increase of length. (12 max.) ± 0.75% (± 0.30 min.) ± 10% (excluding weld area) :6323 PtV As per table Less than % 3 & above + 8% ASTM A53 11/2 NPS & under = ± 0.4 At any point 12.5% (max.) ±10% 2 NPS and over = ±1.0% 3 12 Tolarance Upto 0.5 mtr +2, to 2 mtr +3, 0 ; 2 to 5 mtr +5, 0 ; 5 to 7 mtr + 10, 0 ; Above 7 mtr as agreed
8 CHEMICAL COMPOSITION & MECHANICAL PROPERTIES CHEMICAL COMPOSITION & MECHANICAL PROPERTIES Specification Grade C Mn P S Si C.E. Yield Strength Tensile Strength PCM IIW Min Max Min Max PSI MPa PSI MPa PSI MPa PSI MPa API 5L PSL 1 & /O:3183 PSL 1 API 5L PSL 2 & /O:3183 PSL 2 : UPTO 25 NB 20 ABOVE 25 :3589 Fe Fe Flatening Test Fe :1161 :4270 :4923 :9295 Chemical Composition (%) Max. Mechanical Properties L210 or A , , L245 or B , , L290 or X , , L320 or X , , L360 or X , , L390 or X , , L415 or X , , L450 or X , , L485 or X , , L245M or BM , , , L290M or X42M , , , L320M or X46M , , L360M or X52M , , , , L390M or X56M , , , , L415M or X60M , , , , L450M or X65M , , , , L485M or X70M , , , , YST YST YST Fe Fe YST YST YST YST YST YST % Elongation e (min) U.S Customary Unit e = 625,000 A 0.2 / U 0.9 S.I Unit e = 1940 A 0.2 / U 0.9 Legend : e = Specified min. elongation A= Tensile test piece cross sectional area. U= Specified min. tensile strength upto 25.4 above Impact / Hardness /Flatening/ Remarks upto 50 NB Bend Test Above 50 NB Flatening Test Distance between plates Forweld75%, 85%, 85% For parent 60%, 75%, 75% Hardness= 230 HV max Flatening Test Drift test = minimum increase in OD after expansion shall be 2.5% Flattering distance between plates for weld = 75% and for parent = 60% Specification Type Grade e CHEMICAL COMPOSITION YIELD STRENGTH MECHANICAL PROPERTIES TENSILE STRENGTH C Mn P S Sl Min Max Min Max Min Max Min Max Max Max Min Max PSI MPa PSI MPa PSI MPa PSI MPa :2416 ERW PtIV :11714 ERW PtIII :1914 ERW PtIV :1387 ERW :3059 ERW PartI :3059 ERW PartII :6323 ERW ERW PartV ERW ERW ASTM A53 ERW A Cu, Ni, 30, , Cr = 0.40 max. B Mo= 0.15 max., 35, , V= 0.08 max. ASTM ERW A , , A178 C , , ASTM ERW A214 ASTM ERW , , A333 & , , A334 IBR ERW W C W C , W C % Elongation (min) (100 RM / 9.81) /C C=2.20 RM = Measured T.S. (100 RM / 9.81) /C C=2.20 RM = Measured T.S. 12 UPTO 25 NB 20 ABOVE HRB (Max) D/a <20 10 D/a >20/ e= 625,000 A 0.2 /U 0.9 at GL Remarks Impact / Hardness 72 HRB (Max) 14 J 85 HRB (Max) 18 J 90 HRB (Max) RDSO ERW YST Exp7.5% fo ID (ETI/ OHE /11) API ERW J CT N Type1 N TypeQ e= A 0.2 U 0.9 e = Min. elongation A = tensile test piece cross sectional area U = Specified minimum tensile strength(mpa) NOTE: Refer current editions of Relevant Specification for Dimension and Properties data. Specifications are subject to change without any prior notice. A= Speciman crosssectional area U= Specified Min. T.S. NOTE : 1387 has been withdrawn and replace by EN has been with drawn and replace by EN , EN has been withdrawn and replace by EN , EN has been withdrawn and replace by EN , EN , EN , EN Parts has been withdrawn and replace by EN has been withdrawn and replace by EN has been withdrawn and replace by EN103051, EN has been withdrawn and replace by EN102961, EN , EN
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