Western India Forgings g Group
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2 Western India Forgings g Group is an ISO 9001:2008 certified, global supplier of heat treated, machined forgings and assemblies, with 4 manufacturing plants located in Pune, India. WIF supplies quality forgings with a short delivery period to locations all over the globe including North America, South America, Asia and Europe.
3 KEY FACTS Founded in Over 25 years of experience Fully integrated forging facility Over $20 million USD in exports Total number of employees over 700 Total Manufacturing Space over 300,000 sq. feet Customized ERP system Customized forging from1kg to 10,000 kgs Installed capacity is over 80, Tons per year Closed Die Forging 40,000 Tons Open Die Forging 30,000 Tons Ring Rolled Forging 12,000 Tons
4 INDUSTRIES SERVED DIVERSE CAPABILITIES PRODUCTS CLOSED DIE FORGINGS Hammers 1-10 Ton Presses 2500T and 4000T Press 4400T OPEN DIE FORGINGS Hammers 1-5 Ton Press 1600 Ton Zdas Press 4400 Ton RING ROLLED FORGINGS MACHINED COMPONENTS MAX WEIGHT Kgs 5-25 Kgs Kgs Kgs upto 10,000 Kgs Kgs upto 3000 Kgs upto 3000 mm OD Per Customer Spec INDUSTRY CERTIFICATIONS ISO 9001:2008 OHSAS 18001:2007* ISO 14001:2004* * Under Process
5 CLOSED DIE FORGINGS This process is used to make high volume smaller forgings requiring closer tolerance limits Equipment Hammers: 1 Ton to 10 Tons capacity Presses: 2500 T, 4000 T and 4400 T Press Over 1200 unique components Oil and Gas Bonnets, Valve Bodies, Gates, Flanges, T's, Elbows, Xmas Tree Caps, Discs for Valves, Forged Fittings Automotive Crankshafts, Camshafts, Connecting Rods, Front Hub, Differential Case and Cover, Rocker Arms, Transmission parts, Steering Arms and Knuckles Material Handling/Construction/Earth Moving Track Links, Gears, Rollers, Idlers, Crane Wheels, Trunions Piston eyes, Couplings Mining Cylinders, Front and Back Heads for Pneumatic Rock Breaking tools, Leg and Cone forgings for drill bits, Rack Segment Railways Traction Gears and Pinions, Bearing Shells
6 OPEN DIE FORGINGS Open die forging is used for heavy forgings, which find application in industrial machinery. This process is commonly associated with large parts and small volumes Equipment Hammers: 1 Ton to 5 Tons capacity Presses: 4400 T and 1600 T zdas press Over 7500 unique components Oil and Gas Casing Heads, Xmas Trees, Cross Forgings, Tubing Spool, Y Forgings, Body Blocks for SSSB and SSBT Valves, Hangers, Body Housing, Slip Lock Housing Power Drive Shafts, Rotor Shafts, Rotor Discs, Nozzles Heavy Engineering g Industries SUGAR, CEMENT, STEEL, TEXTILES, MINING, RAILWAYS, MARINE Rollers, Pinions, Shafts, Spindles, Piston Rods, Gear Blanks Windmill Gear Forgings Planet, Slow, Fast Wheels, Ring Gears and Output Shafts Guide Bushes
7 RING ROLLED FORGINGS Advanced Capabilities for seamless rolled ring forgings on a Radial- Axial Numerically Controlled Ring Rolling Machine Size Range OD= mm Wall Thickness upto 350 mm Height = mm Wt < 3Tons MACHINED COMPONENTS Over 60 general purpose horizontal, vertical turning centers, boring machines, milling, drilling and CNC turning centers Finish machined components developed and shipped Wheel assemblies, Sub assemblies like Gear Boxes, Housings and Pump Casings Oil Field components like Bonnets, Tees, Crosses, Discs, Body Tubing Spools and Finished Flanges Material handling components like Trunions, Piston Eyes, Track Rollers
8 CLOSED DIE FORGINGS PRODU UCTS OIL FIELD EQUIPMENT VALVE BODY BONNET MAJOR GATE SOLID TEE EARTH MOVING CONNECTING ROD TRACK LINK TRACK ROLLER SPROCKET SEGMENT
9 CLOSED DIE FORGINGS PRODU UCTS MINING RETAINER HANDLE BACKHEAD CYLINDER AUTOMOTIVE CRANKSHAFT CONNECTING ROD FRONT WHEEL HUB BELL CRANK LEVER OTHER SELECT FORGINGS SHEAR CONNECTOR BOTTOM MOUNTING BRACKET BEARING SHELL BOWL BODY
10 OPEN DIE FORGINGS PRODU UCTS OIL FIELD BODY SPOOL TUBULAR FLANGED SHAFT TUBULAR SQUARE BLOCK/ STUDDED TEE OR CROSS ADAPTOR TUBULAR HOLLOW SHAFT MATERIAL HANDLING WHEEL ASSEMBLY
11 FINISHED MACHINED COMPONENTS PRODU UCTS FOR TIPPING MECHANISM IN DUMPER TRUCKS PISTON EYE LOCK JAW TRUNION DISC For Valves BONNET For Gate Valves STUDDED TEE For Oil Field PUMP CASING For Process Equipment
12 DIE DESIGN Our in-house Die Design team designs and produces customized dies based on client specifications DEFORM software enables 2D and 3D simulations and Part Manufacturing Feasibility Numerically Controlled tool path generation for die manufacturing With a highly experienced design team and existing bank of die designs, WIF is in a position to meet the challenges of rapidly changing customer needs in an economical manner CAPABI ILITIES HEAT TREATMENT Comprehensive heat treatment capabilities performed in calibrated continuous and batch type bogie furnaces calibrated to API 6 standards Hardening and Tempering Normalizing and Stress Relieving Solution Annealing and ISO Annealing Flame Hardening and Sorbitizing QUALITY WIF believes in continuous quality improvement. Key Quality Improvement Initiatives include, Kaizen / Lean Manufacturing Practices Workflow Management Plant efficiency improvement measures Compressed air usage monitoring Health, Safety & Environment Material Traceability by heat number to source material
13 INSPECTION AND TESTING In-house laboratory facilities Mechanical Testing Tensile, Charpy Impact Chemical Testing Optical emission spectrometer Microstructure and grain flow study Optical microscopes Ultrasonic, Magnetic Particle and Dye Penetrant Testing CAPABI ILITIES Third Party Inspection WIF routinely executes critical jobs under LLOYDS, Bureau Veritas, Moody International, ICS, IRS, ABS, EIL, NTPC, NPCIL, IRQS and other agencies nominated by our customers FINISHED MACHINED COMPONENTS WIF has capabilities to produce high value semi-finished and finished forged Components that require extensive proof and/or finish machining
14 OPEN DIE FORGINGS 1600T ZDAS AND 4400T PRESS CAPABI ILITIES RING ROLLED FORGINGS
15 OIL FIELD FORGINGS Over 300,000 Oil Field Forgings supplied CAPABI ILITIES 50, Open Die and 250, Closed Die Forgings Over 90% exported to 11 locations world-wide Western India Forgings is an approved supplier to the top Oil Field OEMs around the world for finish machined, turn-key Bonnets, Tees and Crosses Oil Field Forgings are tested and inspected in compliance with API 6A standards Consignment and supply around Inventory programs for high volume customers Stock Inventory of A105, 4130, 4140, 4540, F-22, 8620, 8630, SS 410 Variety of other shaped forgings like Xmas Tree Body Blocks, Crosses, Choke Body, Tree Cap Body, Lock Ring, Fast Clamp, Intermediate t Flanges, Adapters for Flanges, Tubing and Casing Heads, Crossovers, parts for Blow-out Preventers
16 OIL FIELD FORGINGS CAPABI ILITIES Oil Field Forgings Types of Forgings Size Range in Inches Pressure Rating in '000 Lbs Max Wt Kgs Max Wt Lbs Lead Time Weeks Open Die forgings Rounds/ Tubulars/ Tubing and upto 27 inches OD to 12 Casing Hangers upto 27 inches OD Body Spools / Dual Blocks / /16 inch, 5K, 10K to 12 Tubing and Casing Heads 13 5/8-11 inch, 5K, 10K to 12 Studded Tees and Crosses 4-20 inch cubes to 10 Closed Die Forgings Bonnets 1 13/16-6 3/8 inches, 15K to 10 Valve Bodies 1 13/16-3 1/8 inch, 5K to 10 Flanges 1 13/16-7 1/16 inches, 10K to 10 Gates 1 13/16-6 3/8 inches, 15K to 10 Discs DN-50 to DN-500 OD from 2-20 inches to 10 Forged Fittings per customer spec to 10 Tees, Elbows, etc.
17 GEAR TRANSMISSION / WIND TURBINE FORGINGS CAPABI ILITIES Over 20,000 tons of Gear Transmission / Gear Box forgings supplied WIF is an approved supplier to top tier Wind Turbine OEMs and Gear-box OEMs Applications include Wind Energy, Industrial, Sugar, Cement, Materials Handling, Marine, Railways For Wind Energy, Western India Forgings supplies all forged components for the main Gear-box and for Pitching and Yawing functions. Components include Flanged Shafts, Slow, Fast and Planet Wheels, Ring Gears,Output Shafts and Guide Bushes Stock Inventory of 20 MnCr5, 16 MnCr5, SAE 8620, SAE 8822H, EN353, EN354,15 Ni7Cr4Mo, 17CrNiMo6, 18CrNiMo7, EN36C
18 Western India Forgings Pvt. Ltd. PLANT I J-2 'S' BLOCK MIDC TELCO ROAD BHOSARI PUNE INDIA TEL FAX Kran Rader ( A Division of Western India Forgings Pvt. Ltd.) 29/1 Kharadi Village Off. Pune-Nagar Road PUNE INDIA TEL CONTA CTS PLANT II W B M.I.D.C. BHOSARI PUNE INDIA TEL PLANT III GAT 163 HISSA NO. 1 SANASWADI TAL. SHIRUR PUNE INDIA TEL FAX CONTACTS Mr. Arun Jindal, MD AJindal@WesternIndiaForgings.Com Mr. Sanjay Jindal, MD SJindal@WesternIndiaForgings.Com Mr. Nitin Rajore Chief Operations Officer NitinRajore@KranRader.com
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