Line Hardware. Ball Hooks & Tongue Hook. Line Hardware. Minimum Failing Load. Dimensions A B E F (Ball) S Material Fig. No.
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2 all ooks & Tongue ook Optional hole for safety latch S ig. all ook Short Shank ig. 2 all ook Long Shank Optional hole for safety latch o5.5 S o hole 22 Cat SS SS LS T ailing Load kn (all) S Material ig. 3 Tongue ook ig. No. 2 3
3 ow Shackle Cat S olt/rivet ia. S ig. ig. 2 S SQ S S0 ailing Load kn 0 olt/rivet ia. S Material ig. No. 2 Shackle Cat SQ S SQ S ailing Load kn ig olt/rivet ia. olt/rivet ia. S Material S ig. 2 ig. No. 2
4 all ye Link o Cat L S R Rad. L L L0 ailing Load kn 0 R S (all) Material all Clevis olt/rivet ia. Cat C C CQ C C0 24 ailing Load kn 0 Optional Profile S ig. ig S olt/rivet ia. (all) Material ig. No. 2
5 all ye xtension Link S C C R J L0 L0 L0 ailing Load kn C I J R S Material Standard length S also available in 350, 000 and 330mm long all Clevis xtension Link C C ailing Load kn olt C ia. I S J 25 olt ia. I Max J S Material CL
6 Socket Clevis S S SC SCQ SC SC0 ailing Load kn ig. ig. 2 (all) olt/rivet ia. S Material Note: Standard fitting supplied with W clip; for R clip add suffix R Socket Clevis xtension Link S Cast Iron Cast Iron ig. No. 2 I J 26 ailing Load kn G C C SCL Note: Standard fitting supplied with W clip; for R clip add suffix R Socket G olt ia. I Max. J S olt ia.
7 Socket Tongue Optional Profile S ia. ST ST ST0 ailing Load kn 0 (all) Note: Standard fitting supplied with W clip; for R clip add suffix R Socket Tongue Twisted ia. S Material Cast Iron STT STT STT0 S ia. ailing Load kn 0 24 Optional Profile (all) Note: Standard fitting supplied with W clip; for R clip add suffix R 27 ia. S Material Cast Iron
8 Clevis Tongue S ig. ig. 2 CT CTQ CT ailing Load kn ia. olt/rivet ia. S Material Cast Iron Cast Iron ig. No. 2 Clevis Tongue Twisted 28 S CTT CTTQ CTT CTT0 ailing Load kn 0 olt ia. ig. ig. 2 ia. olt/rivet ia. S Material S ig. No. 2
9 Turnbuckles J G O Cat T0L J ailing Load kn Cat T0TT G olt ia. T0** **When ordering turnbuckles nominate suffix as follows: T0 followed by Nominating ye/ye TL Nominating Tongue/Clevis T Nominating ye/tongue LL Nominating Clevis/Clevis L Nominating ye/clevis TT Nominating Tongue/Tongue Other sizes may be available on request. Material Sub ssembly ZZ Use suffix for nut and bolt assembly olt diameter mm for kn/kn and mm for 0kN Rivet diameter mm for kn Q Use suffix Q for rivet and split pin assembly 29
10 Single Plate Link L ouble Plate Link SPL SPL0 ailing Load kn 0 L s required s required ia. Material Galv Steel Galv Steel Note: To above add suffix to denote dimension L e.g. SPL50 (in 25mm steps) L 20 PL PL PL0 ailing Load kn L s required s required s required olt ia. Material Galv Steel Galv Steel Galv Steel Note: To above add suffix to denote dimension L e.g. PL00 (in 25mm steps)
11 Sag Link djustable length between 557mm Min. 974mm Max. SL SL SL0** ailing Load kn 0 Note: Other variations available. ia. 24 olt ia. Material Galv Steel Galv Steel Galv Steel Yoke Plate Triangular/Rectangular Typical only, consult ulmison for more details Maintenance ole C Triangular YPT YPT YPT0 Rectangular YPR YPR YPR0 ailing Load kn C Note: and C are subject to customer requirements ia. Material Galv Steel Galv Steel Galv Steel 2 C
12 eliformed Suspension Units Type SU luminium lloy for C, C & CSR conductor Type SS Galvanised Steel for SC/GZ conductor (Refer ulmison Sales office for further information) Type LS luminium Clad Steel for SC/C conductor Refer pages 73 and 732 for details. Cond. Type & Stranding C/C CSR ia. mm Catalogue Number Colour Code 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 9/3.25 9/3.75 9/ /3.75 6/3.25 6/3.75 6/+3/4/2.50 6/+4/3/3.00 6/+4/3/3.75 6/4.75+7/.60 30/7/ /7/ /7/ /7/ /7/ /7/ /3.75+9/ SU0750 SU0900 SU25 SU350 SU430 SU25 SU750* SU75* SU200* SU2375* SU2450* SU2625* SU20* SU2930* SU350* SU3375* lue Red lack Green lue Orange lue lack Red lue Purple lack Red Orange Purple lack * Standard bolt size mm. dd suffux 2 for mm bolt. 22
13 eliformed Support Units Type SP luminium lloy for C, C & CSR conductor Refer page 733 for details. Cond. Type & Stranding C/C CSR ia. mm Catalogue Number Colour Code 7/3.75 7/4.50 4/4.75 9/3.25 9/3.75 9/ /3.75 6/+4/3/3.75 6/4.75+7/.60 30/7/ /7/ /7/ SP25 SP350 SP430 SP25 SP750 SP75 SP200 SP2375 SP2650 SP2625 lack Green lue Orange lue lack Red lue Purple lack 23
14 Compression eadends, ull Tension with Jumper Lugs using hexagonal Compression ies L Nominal 32 / lum / Steel 4 olt Palm etail L2 Nominal C or CSR conductors Code Name LMON PPL NN CRRY GRP LMON LIM MNGO ORNG OLIV PW PW Stranding 6//2.50 6//3.00 6//3.75 6/ /.60 30/7/ /7/ /7/ /7/ /7/ /7/ / /2.25 Nom. Overall Cond. ia ye Tail Tongue Tail / /2 L C L Note: Tongue tail arrangement preferred to eye tail arrangement for ranges lmond to Grape inclusive. To identify eye tail arrangement add suffix. or tongue tail arrangement add suffix T
15 Compression eadends, ull Tension with Jumper Lugs using hexagonal Compression ies or C conductors Code Name LO LIR MRS MRCURY MOON NPTUN PLUTO STURN TURUS TRITON URNUS VNUS Cond. Stranding 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 9/3.25 9/ /3.00 9/ /3.75 6/3.25 6/3.75 Nom. Overall Cond. ia ye Tail Tongue Tail / L C L Note: Tongue tail arrangement preferred to eye tail arrangement for ranges Jupiter to Triton inclusive. ye tail arrangements for Uranus and larger should have centre palm arrangements. To identify eye tail arrangement add suffix. or tongue tail arrangement add suffix T or C conductors Code Name C C/ IMON MRL GRNT J JSPR OPL PRL RUY RUTIL SPPIR SPINL TOPZ CLORIN LUORIN LIUM YROGN IOIN KRYPTON NON NITROGN OXYGN POSPORUS SLNIUM SULPUR Cond. Stranding 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 9/3.25 9/ /3.00 9/ /3.75 6/3.25 6/3.75 Nom. Overall Cond. ia ye Tail Tongue Tail / L C L Note: Tongue tail arrangement preferred to eye tail arrangement for ranges methyst to Pearl inclusive. ye tail arrangements for Spinel and larger should have centre palm arrangements. To identify eye tail arrangement add suffix. or tongue tail arrangement add suffix T
16 Compression Mid Span Joints ull Tension for exagonal Compression ies in accordance with S54 L type C C ull Tension Midspan Joints, are manufactured from an luminium extrusion, equivalent in strength to the conductor onto which the fitting is applied. ach fitting is manufactured with internal and external tapers, to eliminate stresses associated with compression, and reduce corona discharge. ach fitting is clearly marked with the compression length, the applicable conductor stranding, and the appropriate compression die size. ll design parameters for the items in this section are in accordance with S54. 2 Cat. No. C Code Name M603 M604 M606 M608 M6 M62 M65 M6 M6 M6 M62 M623 M624 Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus Stranding 7/2.25 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 9/3.25 9/ /3.00 9/ /3.75 6/3.25 6/3.75 Nom. Overall mm Cond. ia. / L ie 380L 3840L 3840L 380L 382L 382L 40285L 40285L 40345L 40400L 40400L 40445L 40475L
17 Compression Mid Span Joints ull Tension for exagonal Compression ies in accordance with S54 L type C/6 & C/ C ull Tension Compression Midspan Joints, are manufactured from an luminium extrusion, equivalent in strength to the conductor onto which the fitting is applied. ach fitting is manufactured with internal and external tapers, to eliminate stresses associated with compression, and reduce corona discharge. ach fitting is clearly marked with the compression length, the applicable conductor stranding, and the appropriate compression die size. ll design parameters for the items in this section are in accordance with S54. Cat. No. M2 M3 M4 M5 M6 M7 M8 M9 M M7 M72 M73 C/6 Code Name iamond merald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz C/ Code Name Chlorine luorine elium ydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur Stranding 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 9/3.25 9/ /3.00 9/ /3.75 6/3.25 6/3.75 Nom. Overall mm Cond. ia. / L ie 3840L 3840L 380L 382L 382L 40285L 40300L 40345L 40400L 40400L 40445L 40475L 27
18 Compression Mid Span Joints ull Tension for exagonal Compression ies in accordance with S54 L C C 2 L2 *6 Knurl type CSR CSR ull Tension Compression Midspan Joints, are manufactured from an luminium outer extrusion, and an inner steel tubular core. The two piece design ensures a design strength equivalent to the conductor onto which the fitting is applied. ach fitting is manufactured with internal and external tapers, to eliminate stresses associated with compression, and reduce corona discharge. ach fitting is clearly marked with the compression length, the applicable conductor stranding, and the appropriate compression die size. ll design parameters for the items in this section are in accordance with S54. Cat. No. M507 M52 M5 M52 M525 M530 M532 M535 M536 M538 2 CSR Code Name lmond pple anana Cherry Grape Lemon Lime Mango Orange Olive Stranding 6//2.50 6//3.00 6//3.75 6/4.75+7/.60 30/7/ /7/ /7/ /7/ /7/ /7/3.50 Nom. Overall Cond. / ia L 3840L 380L 382L 40285L 40345L 40400L 40400L 40445L 40475L luminium Steel L ie C /2 ie Nom ST4 3868ST4 3895ST 3895ST 380ST 40ST 4090ST 40ST 4090ST 4090ST L2 Nom
19 Compression Mid Span Joints Non Tension for exagonal compression ies in accordance with S54 L type C Non Tension Compression Mid Span Joints are manufactured from an luminium extrusion. s these joints are installed at low tension values, one fitting can be used for all cable types of the same size (O). Cat. No. C Code Name N603 N604 N606 N608 N6 N62 N65 N6 N6 N6 N62 N623 N624 Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus Stranding 7/2.25 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 9/3.25 9/ /3.00 9/ /3.75 6/3.25 6/3.75 Nom. Overall mm Cond. ia. / L ie 380L 3840L 3840L 380L 382L 382L 40285L 40285L 40345L 40400L 40400L 40445L 40475L 29
20 Compression Mid Span Joints Non Tension for exagonal Compression ies in accordance with S54 L type C/6 & C/ Cat. No. N604 N606 N608 N6 N62 N65 N6 N6 N6 N62 N623 N624 C/6 Code Name iamond merald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz C/ Code Name Chlorine luorine elium ydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur Stranding 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 9/3.25 9/ /3.00 9/ /3.75 6/3.25 6/3.75 Nom. Overall mm Cond. ia. / L ie 3840L 3840L 380L 382L 382L 40285L 40285L 40345L 40400L 40400L 40445L 40475L type CSR Cat. No. CSR Code Name N604 N606 N608 N52 N634 N6 N532 N63 N623 N635 2 lmond pple anana Cherry Grape Lemon Lime Mango Orange Olive Stranding 6//2.50 6//3.00 6//3.75 6/4.75+7/.60 30/7/ /7/ /7/ /7/ /7/ /7/3.50 Nom. Overall mm Cond. ia. / L Nom ie 3840L 3840L 380L 382L 40285L 40345L 40400L 40400L 40445L 40475L
21 Compression eadend for arthwire using exagonal Compression ies L / O4 for earthwire Material: Stainless Steel 806T 807T 808T 809T 8T 82T Stranding SC/GZ (C) 7/2.75 7/3.25 9/2.00 7/3.75 9/2.75 9/3.25 Nom. Overall Cond. ia / L Compression Midspan Joint for arthwire using exagonal Compression ies L Material: Stainless Steel M804 M807 M808 M809 M8 M82 Stranding SC/GZ (C) 3/2.75 7/3.25 9/2.00 7/3.75 9/2.75 9/3.25 Nom. Overall Cond. ia / L
22 ogbone Vibration amper Materials: Clamp cast of high strength aluminium alloy. olt stainless steel bolt lat Washer stainless steel Spring Washer stainless steel Messenger exclusive eliformed 9 strand S galvanised steel. Masses high grade zinc. General Recommendations: ogbone ampers are designed to eliminate conductor fatigue damage and line maintenance costs by effectively diminishing aeolian vibration, thereby allowing increased line tensions. The messenger cable and unique dogbone shape of the masses are designed to achieve optimal energy dissipation for minimal clamp movement. The messenger cable and dogbone weights are matched to give additional resonant modes and wider effective frequency response. The mechanical impedance of the damper is matched to the conductor to optimise performance. The offset dogbone shaped masses introduces a torsional mode of vibration damping not present in conventional Stockbridge type dampers. The range of ogbone Vibration ampers is a development resulting from our extensive experience and research in the field of conductor vibration control. The ogbone concept is based on the known and proven principles of the Stockbridge amper but embodies improvements which increase both power dissipation and range of frequency response beyond those of a Stockbridge amper. The performance of the ogbone amper has been further improved using the latest CIGR and I recommended methods including I.S.W.R. Power issipation and Mechanical Impedance Testing. Radio Interference Voltage (RIV): ogbone ampers are designed to be corona free at all operating voltages. Placement: ue to the many parameters involved and the exhaustive tests conducted by ulmison for optimum damper placement and performance, it is recommended that ulmison be consulted for exact damper requirements. Option: rmour Rods can be supplied for added protection to OPGW Cable. See page 7 for details. See overleaf for table of catalogue numbers and conductor suitability. 2
23 ogbone Vibration amper Cont d 0507SS 050SS 052SS 055SS 05SS 052SS 0524SS SS 2SS SS 4SS 7SS 33SS Clamp iameter Range C MRCURY MOON NPTUN PLUTO STURN TURUS TRITON URNUS VNUS Type C CSR SC/GZ NN YROGN IOIN J CRRY JSPR KRYPTON OPL GRP NON PRL Only used for OPGW Only used for OPGW NITROGN LMON RUY OXYGN RUTIL POSPORUS SPPIR SPINL SLNIUM SULPUR SILICON TOPZ LIM MNGO ORNG OLIV PW PW 7/2.75 7/3.25 7/3.75 7/4.00 9/2.75 9/
24 eliformed Spiral Vibration amper Type SV, for standard metric conductors 4.42mm to 9.30mm O.. amping section Gripping section ulmison Spiral Vibration ampers are designed for use on conductors and guy wires ranging from 4.42mm to 9.30mm.They are designed to reduce aeolian vibration by acting as an interference device for the aeolian vibration pattern, and are generally the most effective devices for use on small diameter conductors and earthwires. ulmison Spiral Vibration ampers are manufactured from UV stable, high impact PVC and are suitable for use in ambient temperatures ranging from 40 o Cto o C. urther information is shown on page 730 of this catalogue. ia. Range mm Catalogue Number Std. Pack Colour Code SV 044 SV 0635 SV 0830 SV 73 SV Red lue lack Yellow Green 224
25 Posilok Twin Spacer with lastomeric ushes Materials: Spacer, body, keeper, and Posilok clamp fastener high strength aluminium alloy. Clamp liner an elastomer compound specially formulated for resistance to ozone, ultraviolet, weathering, high and low temperature variations and compression set. The conductor range and part number is moulded into the inside of each liner. Posilok Twin Spacer ampers are available for conductor sizes ranging from mm to 35mm and for spacing ranging from 0mm to 5mm. ulmison Posilok Twin Spacers have been successfully used for over 25 years in ustralia, US, UK and many other countries. Posilok Twin Spacers feature an elastomer lined clamp that minimises damaging static compressive stresses on the conductor while providing high slip strength. The clamp action of the Posilok makes this spacer easy to use with the clamp being fastened by the action of the locking pin. This method of clamping ensures that the clamp is always properly fastened, with a controlled amount of force exerted through the rubber onto the conductor. General Recommendations: Posilok Spacers are designed to maintain specified subconductor spacing. urthermore they are designed to withstand the forces and movements caused by transient conditions such as short circuit differential icing and wind loading, without either causing damage to the subconductors or sustaining damage themselves. ulmison s exclusive Posilok fastener maintains a clamping force, independent of the installing lineman. The Posilok clamp design was developed specifically to eliminate the variables involved with other types of fasteners. When properly installed it exerts a positive vibration proof grip on the conductor. Correct installation is easily verified from the ground. The Posilok spacer is flexible enough to allow some longitudinal movement between subconductors, and yet rigid enough to restrain the subconductors under adverse conditions. They provide a smooth, unitised construction which minimises corona and presents a low level of RIV. The range of Posilok spacers are designed to accommodate all conductor sizes, all V voltages, and all bundle configurations. Radio Interference Voltage (RIV) and Corona: Posilok spacers are designed to have satisfactory performance commensurate with the operating voltage of the transmission line. Vibration: lthough the elastomer cushioned housing is designed to minimise conductor damage, vibration dampers must be used on lines subjected to aeolian vibration. olted Option (Cast ar Spacer): Cast bar spacers are available to suit most ustralian standard conductors in twin, triple and four conductor configurations with spacings from mm to 5mm. Cast bar spacers are used in varying applications in substations such as overhead strung bus bars and down droppers. They can also be used in transmission line applications for jumper (pilot) strings
26 Spacer ampers Materials: rame igh strength aluminium alloy Posilok rm (xsp) olted rm (xs) lastomer Liners used only with the Posilok Keeper especially compounded for resistance to ozone, weathering, extreme high and low temperatures and compression set. The conductor range is moulded into the inside of each insert. General Recommendations: Spacer ampers are recommended for multiconductor bundles with industry standard spacing. The Spacer amper is designed to withstand the forces and movements caused by transient conditions such as short circuit, differential icing and wind loading, without either causing damage to the subconductors or sustaining damage themselves. The design accommodates both longitudinal movement of the subconductors, vertical sag differences, as well as compressive and tensil forces. When the Spacer amper is installed in accordance with ulmison s recommendations for subspan lengths, it constitutes a system which replaces conventional spacers and vibration dampers. Spacer ampers will control both aeolian vibration and subconductor oscillation to levels recognised as acceptable within the industry and to the customers expressed needs. ulmison will tailor the recommendations to terrain and design parameters. Corona and RIV: Spacer ampers are designed to have a satisfactory performance commensurate with the operating voltage of the transmission line. 2 undle Posilok Spacer amper 3 undle Posilok Spacer amper 4 undle Posilok Spacer amper ault Currents: ll of ulmison s Spacer ampers are designed for a minimum compressive withstand load between clamps of 30kg and a minimum tensile to withstand load of 560kg. Placement: ue to the many factors involved in designing an effective spacer damper system, it is recommended that ulmison be consulted for specific recommendations on both the choice of Spacer ampers and placement. amping: Spacer ampers can accommodate torsional clamp arm movement of plus or minus 3 degrees, conical clamp arm movement of plus or minus 8 degrees, and longitudinal movement of plus or minus 38mm. These are possible because of the properties of our elastomeric damping elements. There are two per arm, one on each side. They are especially compounded to give long life under conditions of ozone, ultra violet light, anticipated temperature extremes, and continual conductor motion. Their ability to dampen over many years has been well established throughout the world in all types of climates
27 Clevis Suspension Clamps for luminium ased s Materials: luminium alloy body ardware: Galvanised steel ig. CC072 CC072 CC072Q CC723 CC32 CC32 Note: ailing Load kn ig iameter Range mm ardware ig ig. 3 ex Pin olt Rivet olt olt ex Pin iameter allowance should be made for eliformed rods if required. Other sizes also available Clevis Suspension Clamps for Steel or Copper s Materials: Cast iron body, hot dipped galvanised ardware: Galvanised steel SCC065 SCC065 SCC065Q ailing Load kn iameter Range mm ardware ig ex Pin olt Rivet 227
28 Trunnion Suspension Clamps for luminium ased s Materials: luminium alloy body ardware: Galvanised steel C ig. TC TC227 TC2736 TC3646 TC4652 TC4565 Note: ailing Load kn ig. 2 ig C iameter Range mm ardware ig olt olt olt olt olt olt iameter allowance should be made for eliformed rods if required Suspension Clamp for Steel or Copper s Materials: Galvanised cast iron ardware: Galvanised steel SCC0244 SCC08M ailing Load kn C iameter Range mm C 228
29 luminium ngle Clamp for luminium ased s Materials: luminium alloy body ardware: Galvanised steel C06 C025 C025 ailing Load kn iameter Range mm ardware olt olt ex Pin 229
30 Strain Clamp Materials: Refer table ardware: Galvanised steel ig. ig. 2 ig. 3 ig. 4 SC064 SCK329.5 SCL529 SCL53 SCL546 STC554749T Material l. lloy l. lloy l. lloy l. lloy l. lloy Galv. Iron iameter Range mm ardware ig olt Rivet Rivet Rivet Rivet Rivet
31 Typical String ssemblies Single Single Insulator Suspension ssembly ow Shackle all ye Link Insulator Socket Tongue Twisted eliformed Suspension Unit Typical String ssemblies Twin Single Insulator Suspension ssembly ow Shackle all ye Link Socket Clevis Yoke Plate Clevis Tongue Twisted eliformed Suspension Unit Insulator 23
32 Typical String ssemblies Single Single Insulator Tension ssembly ow Shackle all ye Link Insulator Socket Tongue Twisted Sag Link yetail Compression eadend Typical String ssemblies Twin Single Insulator Tension ssembly ow Shackle Insulator all ye Link Socket Clevis Yoke Plate Sag Link yetail Compression eadend 232
33 Typical String ssemblies Single Single Insulator Jumper (Pilot) ssembly ow Shackle all ye Link Insulator Twisted Socket Tongue Trunnion Suspension Clamp Typical String ssemblies Twin Single Insulator Jumper (Pilot) ssembly ow Shackle all ye Link Socket Clevis Yoke Plate Twisted Clevis Tongue Trunnion Suspension Clamp Insulator 233
34 Typical String ssemblies Single Single Insulator lying ngle ssembly ow Shackle all ye Link Insulator Socket Tongue Clevis Tongue Yoke Plate eliformed Suspension Unit 234
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