Lightweight Hot Tap Traing Kit P

Transcription

1 Lightweight Hot Tap Traing Kit P Page 1

2 The Hot Tap Training System P10110 contains all of the operational components of a full scale Lightweight Hot Tap necessary for training and maintaining proficiency of assigned Navy personnel worldwide. The Lightweight Hot Tap is found in the 2" to 6" Submersible Hydraulic Pumping Systems P17200 and is primarily used by divers to gain controlled access into sunken vessel fuel or cargo tanks through the shell or deck plating without releasing oil into the surrounding environment. The most probable operational use of the Lightweight Hot Tap employs Navy divers assigned to the Mobile Diving and Salvage Units worldwide. Training and proficiency of unit personnel in this highly sensitive hot tap operation is key to successful, environmentally compliant, sunken vessel fuel offloading operations. The Hot Tap Training System allows for more cost effective training when compared to mobilizing the 2" to 6" Submersible Hydraulic Pumping System. System Components for ESSM No Nomenclature Type Qty NS Cont HT0000* KIT, TRAINING, LIGHTWEIGHT HOT TAP BL Generic 1 * HT0003 KIT, TRAINING, 3" LIGHTWEIGHT HOT TAP ALTN 1 Y DR0010A DRILL, HYDRAULIC, 1/2", W/MODIFIED TRIGGER S Contents 1 DR0010 DRILL, HYDRAULIC, 1/2" ALTN 1 HT0005 CASE, 3" LIGHTWEIGHT HOT TAP Contents 1 Y HT0004 HOT TAP, 3" LIGHTWEIGHT NC 1 HT0008 KIT, TRAINING, 4" LIGHTWEIGHT HOT TAP ALTN 1 Y DR0010A DRILL, HYDRAULIC, 1/2", W/MODIFIED TRIGGER S Contents 1 DR0010 DRILL, HYDRAULIC, 1/2" ALTN 1 HT0009 CASE, 4" LIGHTWEIGHT HOT TAP Contents 1 Y HT0006 HOT TAP, 4" LIGHTWEIGHT NC 1 Baseline verified on 6/13/2014, * Not shown in catalog. P10110 Alternates Page 2

3 ESSM - HT0003 KIT, TRAINING, 3" LIGHTWEIGHT HOT TAP The 3" Lightweight Hot Tap Traing Kit HT0003 is used for training personnel in the use of the hot tap equipment without removing the equipment for the respective systems. Manufacturer ESSM Facility Model HT0003 The kit contains the following major items: Container, wire mesh, 56" x 32" x 24" 1 Adapter, hydraulic, -10 x Ball valve, steel, 3" w/male camlock 3 Biscuit banger, 3" hot tap 1 Bubba bar 1 Camlock, 3"f x 4" m 1 Container, plastic, gray & black 24" x17"x7" 1 Container, plastic, orange, 16" x 8" x 7" 1 Drill, hydraulic, 1/2" DR Flange, "T", 8" x 8" 3" ID 2 Flange, round studded (weld-on), 8" id x 12" od Flange, round, 3" id x 12" od 3 Gasket material, rubber, 14" x 2' x 2' 1 Gasket, "T" flange x 1/4" thick 4 Gasket, round 12" dia x 1/4" thick 4 Gasket, Round, 8" dia x 1/4" thick 2 Hose, hydraulic, -10 x 25', w/ m & f QDs 2 Kit, lightweight hot tap HT Inventory, laminated 1 Plug installer, 3" hot tap 1 Plug remover (slide hammer) 1 Plug, wooden, 2 1/4" x 2 5/8" od 2 1 Page 3

4 Stuffing box assembly, 3" 1 Shipping Length 4 ft, 8 in Width 2 ft, 8 in Height 2 ft, 0 in Cube 25 cu ft Footprint 13 sq ft Weight 615 lbs References Ref No Reference 1 None Page 4

5 ESSM - DR0010A DRILL, HYDRAULIC, 1/2", W/MODIFIED TRIGGER SPRING 1/2" Hydraulic Drill w/modified Trigger Spring DR0010A The 1/2" Hydraulic Drill DR0010A is designed for underwater use and is equipped with a 1/2-inch smooth-jawed adjustable chuck capable of holding drill bits with a shaft size of 1/2 inch in diameter. Manufacture Stanley Model DR07652 Chuck capacity 1/2" Performance gpm gpm gpm gpm gpm Arbor 1" Circuit type Open center Flow Range 3-10 gpm Working pressure psi Full relief setting 2250 psi Hydraulic ports -8 SAE O-ring Page 5

6 Shipping Length 1 ft, 8 in Width 1 ft, 8 in Height 0 ft, 6 in Cube 2 cu ft Footprint 3 sq ft Weight 30 lbs References Ref No Reference 1 Manual, Maintenance and Repair, Diver Tool NAVSEA S9592-AJ-MMA-010 Page 6

7 ESSM - DR0010 DRILL, HYDRAULIC, 1/2" 1/2" Hydraulic Drill DR0010 The 1/2" Hydraulic Drill DR0010 is designed for underwater use and is equipped with a 1/2-inch smooth jawed adjustable chuck capable of holding drill bits with a shaft size of 1/2 inch in diameter. Manufacturer Stanley Model DL09 Drive size 1/2" Hydraulic pressure range psi Flow range 4-12 gpm Optimum flow 8 gpm Porting -8 SAE O-ring Drill speed gpm Rpm range Shipping Length 1 ft, 8 in Page 7

8 Width 1 ft, 8 in Height 0 ft, 6 in Cube 2 cu ft Footprint 3 sq ft Weight 25 lbs References Ref No Reference 1 Hydraulic Drill DL09 Safety, Operation, and Maintenance Manual Page 8

9 ESSM - HT0005 CASE, 3" LIGHTWEIGHT HOT TAP The 3" Lightweight Hot Tap Training Kit HT0005 is used for training in the use of the hot tapping machine that is designed for tapping into mild steel hull plating up to 1 inch thick. The machine is used to tap a 2 5/8-inch hole through a 3-inch full port ball valve. The flange/valve assembly, through which the tap is made, comes in two configurations, a flat surface plate and a contour-forming plate. Manufacturer ESSM Facility Model HT0005 Adapter, 3/8" drive extension 5 Adapter, drill bit stop 5 Bit, drill, 5/16" 10 Bit, drill, 9/32" 10 Compound, duct seal, 1 lb 5 Epoxy stick 1 Gasket, special, 4" camlock, Teflon 5 Handle, spindle, hot tap 8 Hole saw, 2 5/8" 10 Key, drill chuck 2 Machine, hot tap, lightweight ESSM HT Nutsetter, magnetic, 7/16" 1/4" drive 5 Packing, 1/4", graphite 2 Screw, self-tapping 5/16-18 x 1" 100 Screw, self-drilling, self-tapping 5/16-18 x 1" 100 Sealant, pipe thread 1 Socket, deepwell, 6-pt, 1/2", 3/8" drive 5 Spray, preservative (LPS) 2 Tape, Teflon, 1/4" roll 2 Tape, Teflon, 3/4" roll 2 Thread locker 1 Valve, ball, 3/4 NPT x garden hose 2 Wrench, set, hex 2 Wrench, torque, 3/8" drive 1 Page 9

10 Shipping Length 2 ft, 11 in Width 1 ft, 2 in Height 1 ft, 4 in Cube 5 cu ft Footprint 4 sq ft Weight 75 lbs References Ref No Reference 1 None Page 10

11 ESSM - HT0004 HOT TAP, 3" LIGHTWEIGHT The 3" Lightweight Hot Tap HT0004 has the capability of tapping into mild steel hull plating up to 1 inch thick. The hot tap machine is used to tap a 2 5/8" hole through a 3-inch knife valve. The flange/valve assembly through which the tap is accomplished is available in two configurations, a flat surface plate and a contour-forming plate. The flat surface plate is 12 inches in diameter with a 12-inch bolt hole pattern on a 10-inch bolt circle. This plate is used for flat shell or tank top applications. The contour forming plate has a 12-inch by 4-inch base with serrated tabs perpendicular to the base. These tabs can be formed to the contour of the hull. Manufacturer Easy Tapper Model XTC 1.7S Standard tapping range in kit 1" 3" Pressure rating F Method of applied forward pressure Spindle Type of machine-to-valve adapters National Pipe Thread Power pack for cutter rotation Ready for electric, air, or hydraulic power package Shipping Length 2 ft, 2 in Width 0 ft, 8 in Height 0 ft, 8 in Cube 1 cu ft Footprint 2 sq ft Weight 26 lbs References Ref No Reference 1 None Page 11

12 HOT TAP TRAINING SYSTEM ESSM - HT0008 KIT, TRAINING, 4" LIGHTWEIGHT HOT TAP 4" Lightweight Hot Tap Traing Kit HT0008 The 4" Lightweight Hot Tap Traing Kit HT0008 is used for training personnel in the use of the hot tap equipment without removing the equipment for the respective systems. Type Description Manufacturer ESSM Facility Model HT0008 Qty The kit contains the following major items: Container, wire mesh, 56" x 32" x 24" 1 Ball valve, steel, 4" w/male camlock 3 Biscuit banger, 3" hot tap 1 Bubba bar 1 Container, plastic, gray & black 24" x17"x7" 1 Container, plastic, orange, 16" x 8" x 7" 1 Drill, hydraulic, 1/2" DR0010 Flange, "T", 17" x 12" 4" ID 1 2 Page 12

13 Flange, round studded (weld-on), 8" id x 12" od Flange, round, 4" id x 12" od 2 Gasket material, 1/4" x 2' x 2' 1 Gasket, "T" flange x 1/4" thick (rubber) 4 Gasket, round, 12" dia x 1/4" thick 4 Gasket, round, 12" dia foam 3/8" thick 4 Gasket, round, 8" dia x 1/2" thick (rubber) 2 Gasket, "T" flange, foam, 3/8" thick 4 Hose, garden, 50' 1 Inventory, laminated 1 Plug installer, 4" hot tap 1 Plug remover (slide hammer) 1 Plug, wooden, 3 5/8" x 3 1/2" od 2 Stuffing box assembly, 4" 1 Wrench, 36" pipe, aluminum 1 Drill, Hydraulic, 1/2" DR Kit, lightweight hot tap (training) HT Length Width Height Cube Footprint Weight References Ref No 1 None Reference Shipping 4 ft, 8 in 2 ft, 8 in 1 ft, 11 in 24 cu ft 13 sq ft 550 lbs 1 Page 13

14 ESSM - DR0010A DRILL, HYDRAULIC, 1/2", W/MODIFIED TRIGGER SPRING 1/2" Hydraulic Drill w/modified Trigger Spring DR0010A The 1/2" Hydraulic Drill DR0010A is designed for underwater use and is equipped with a 1/2-inch smooth-jawed adjustable chuck capable of holding drill bits with a shaft size of 1/2 inch in diameter. Manufacture Stanley Model DR07652 Chuck capacity 1/2" Performance gpm gpm gpm gpm gpm Arbor 1" Circuit type Open center Flow Range 3-10 gpm Working pressure psi Full relief setting 2250 psi Hydraulic ports -8 SAE O-ring Page 14

15 Shipping Length 1 ft, 8 in Width 1 ft, 8 in Height 0 ft, 6 in Cube 2 cu ft Footprint 3 sq ft Weight 30 lbs References Ref No Reference 1 Manual, Maintenance and Repair, Diver Tool NAVSEA S9592-AJ-MMA-010 Page 15

16 ESSM - DR0010 DRILL, HYDRAULIC, 1/2" 1/2" Hydraulic Drill DR0010 The 1/2" Hydraulic Drill DR0010 is designed for underwater use and is equipped with a 1/2-inch smooth jawed adjustable chuck capable of holding drill bits with a shaft size of 1/2 inch in diameter. Manufacturer Stanley Model DL09 Drive size 1/2" Hydraulic pressure range psi Flow range 4-12 gpm Optimum flow 8 gpm Porting -8 SAE O-ring Drill speed gpm Rpm range Shipping Length 1 ft, 8 in Page 16

17 Width 1 ft, 8 in Height 0 ft, 6 in Cube 2 cu ft Footprint 3 sq ft Weight 25 lbs References Ref No Reference 1 Hydraulic Drill DL09 Safety, Operation, and Maintenance Manual Page 17

18 HOT TAP TRAINING SYSTEM ESSM - HT0009 CASE, 4" LIGHTWEIGHT HOT TAP 4" Lightweight Hot Tap Training Kit HT0009 The 4" Lightweight Hot Tap Training Kit HT0009 is used for training in the use of the hot tapping machine that is designed for tapping into mild steel hull plating up to 1 inch thick. The machine is used to tap a 3 1/2"-inch hole through a 4-inch full port ball valve. The flange/valve assembly, through which the tap is made, comes in two configurations, a flat surface plate and a contour-forming plate. Type Description Model HT0009 Manufacturer ESSM Facility Qty The kit contains the following items: Adapter, 3/8" drive extension 5 Adapter, drill bit stop 5 Bit, drill, 5/16" 10 Bit, drill, 9/32" 10 Compound, duct seal, 1 lb 5 Epoxy stick 1 Gasket, special, 4" camlock, Teflon 5 Handle, spindle, hot tap 8 Page 18

19 Hole saw, 3 1/2" 10 Key, drill chuck 2 Machine, hot tap, lightweight ESSM HT Nutsetter, magnetic, 7/16" 1/4" drive 5 Packing, 1/4", graphite 2 Screw, self-tapping 5/16-18 x 1" 100 Screw, self-drilling, self-tapping 5/16-18 x 1" 100 Sealant, pipe thread 1 Socket, deepwell, 6-pt, 1/2", 3/8" drive 5 Spray, preservative (LPS) 2 Tape, Teflon, 1/4" roll 2 Tape, Teflon, 3/4" roll 2 Thread locker 1 Valve, ball, 3/4 NPT x garden hose 2 Wrench, set, hex 2 Wrench, torque, 3/8" drive 1 Shipping Length 2 ft, 11 in Width 1 ft, 2 in Height 1 ft, 4 in Cube 5 cu ft Footprint 4 sq ft Weight 100 lbs References Ref No Reference 1 None Page 19

20 ESSM - HT0006 HOT TAP, 4" LIGHTWEIGHT 4" Lightweight Hot Tap HT0006 The 4" Lightweight Hot Tap HT0006 has the capability of tapping into mild steel hull plating up to 1 inch thick. The hot tap machine is used to tap a 3 1/2 or a 5 1/2-inch hole through a 6-inch knife valve. The flange/valve assembly through which the tap is accomplished is available in two configurations, a flat surface plate and a contour-forming plate. The flat surface plate is 12 inches in diameter with a 12-inch bolt hole pattern on a 10-inch bolt circle. This plate is used for flat shell or tank top applications. The contour forming plate has a 12-inch by 4-inch base with serrated tabs perpendicular to the base. These tabs can be formed to the contour of the hull. Manufacturer Easy Tapper Model XTC 5.7S Standard tapping range in kit 3 1/2" or 5 1/2" Pressure rating F Method of applied forward pressure Spindle Type of machine-to-valve adapters National Pipe Thread Power pack for cutter rotation Ready for electric, air, or hydraulic power package Page 20

21 Shipping Length 2 ft, 6 in Width 0 ft, 8 in Height 0 ft, 8 in Cube 2 cu ft Footprint 2 sq ft Weight 35 lb References Ref No Reference 1 None Page 21