Product Parts Information

Transcription

1 Product s Information Model FA10i (Dwg. MHP2947) Save These Instructions Form MHD56400 Edition 1 October Ingersoll Rand Company

2 Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand Factory or nearest Distributor. For additional supporting documentation refer to Table 1 Product Information Manuals on page 2. Manuals can be downloaded from The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate all warranties. The original language of this manual is English. Refer all communications to the nearest Ingersoll Rand Office or Distributor. Table 1: Product Information Manuals Publication /Document Publication /Document Product Safety Information Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56401 Product Information Manual MHD56399 Product Safety Information Manual (Man Rider) MHD56251 TABLE OF CONTENTS Page s Ordering Information...3 Drum, Base And Reduction Gear Assembly Drawing...4 Drum, Base And Reduction Gear Assembly s List...5 Drum and Siderail s List...6 Muffler Assembly Drawing And s List...7 Shut-Off Valve Assembly Drawing and s List...7 Motor Assembly Drawing...8 Motor Assembly s List...9 Reduction Gear Assembly Drawing...10 Reduction Gear Assembly s List...11 Disc Brake Assembly Drawing...12 Disc Brake Assembly s List...13 Manual Band Brake (Optional) Assembly Drawing...14 Manual Band Brake (Optional) Assembly s List...15 Automatic Band Brake (Optional) Assembly Drawing...16 Automatic Band Brake (Optional) Assembly s List...17 Control Valve Assembly Drawing...18 Control Valve Assembly s List...19 Emergency Stop And Overload Control Valve Assembly Drawing...20 Emergency Stop And Overload Control Valve Assembly s List...21 Full Flow Remote Control Valve (Optional) Assembly Drawing And s List...22 Pendant Operated Overload (Optional) Assembly Drawing And s List...23 Pendant Operated Pilot Control Valve (Optional) Assembly Drawing...24 Pendant Operated Pilot Control Valve (Optional) Assembly s List...25 Remote Pendant (Optional) Assembly Drawings...26 Remote Pendant (Optional) Assembly s List...27 Limit Switch (Optional) Assembly Drawing...28 Limit Switch (Optional) Assembly s List...29 Brake Line Connections Assembly Drawings...30 Brake Line Connections Assembly s List...31 Drum Locking Pin (Optional) Assembly Drawing And s List...32 Press Roller Assembly Drawing...34 Press Roller Assembly s List...35 Underwind Reversing Manifold (Optional) Assembly Drawing And s List...36 Drum Guard Assembly Drawing...38 Drum Guard Assembly s List...39 Label Drawing And s List...40 Accessories...40 Air Preparation Assembly Drawing And s List...41 Construction Cage (Optional) Assembly Drawing And s List...42 Warranty...43 Dwg. Name Page. (Dwg. MHP2948) (Dwgs. MHP2949 and MHP2958)...7. (Dwg. MHP1007)...8. (Dwg. MHP0875) (Dwg. MHP2944) (Dwg. MHP0627) (Dwg. MHP2329) (Dwg. MHP2696) (Dwg. MHP2697) (Dwg. MHP2698)...22 (Dwg. MHP0698)...23 (Dwg. MHP2778) (Dwgs. MHP2346 and MHP1677) (Dwg. MHP2677) (Dwg. MHP2239) (Dwg. MHP2675)...32 (Dwg. MHP2945) (Dwg. MHP2939)...36 (Dwg. MHP2946) (Dwg. MHP2947) (Dwg. MHP2679)...41 (Dwg. MHP2045) Form MHD56400 Edition 1

3 PARTS ORDERING INFORMATION These products are designed and constructed to provide long, trouble-free service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference, it is recommended that the following information be recorded. Model Serial Date Purchase When ordering replacement parts, please specify the following: 1. Complete model number and serial number as it appears on the data (name) plate. 2. number(s) and part description as shown in this manual. 3. Quantity required. The data (name) plate is located on the product. NOTICE Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual edition number on the front cover for the latest issue. Sections of this manual may not apply to your product. Using other than genuine Ingersoll Rand replacement parts may invalidate the warranty. Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service unless prior arrangements have been made and written authorization has been provided from the location the goods were purchased. Products that have been modified without Ingersoll Rand approval, mishandled or overloaded will not be repaired or replaced under warranty. A printed copy of the warranty that applies to this product is provided inside the back cover of this manual. Disposal For additional information contact: Ingersoll Rand 2724 Sixth Avenue South Seattle, WA USA Phone: (206) or (866) Fax: (206) When the life of the product has expired, it is recommended that it be disassembled, degreased and parts separated as to materials so that they may be recycled. or Ingersoll Rand Douai Operations 529, Avenue Roger Salengro Sin Le Noble, France Phone: (33) Fax: (33) Form MHD56400 Edition 1 3

4 DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING (Dwg. MHP2948) 4 Form MHD56400 Edition 1

5 1 Disc Brake Assembly (includes items 1, 7 through 12, and 15 through 31) DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST Retainer Ring Capscrew (with disc brake) Drum 1 Note 1 5 O Ring Wire Rope Anchor - 1-1/8 inch Motor Adapter Wire Rope Anchor - 7/8 and 1 inch O Ring (Drive Shaft) Wire Rope Anchor - 3/4 inch Seal Sleeve Siderail 2 Note 1 15 O Ring Washer O Ring Capscrew Retainer Ring Pin, Dowel Bearing Upright, Outboard Retainer Ring Upright, Outboard (with drum lock) L 39 Capscrew Nameplate R 40 Pin, Dowel Screw, Drive Drum Shaft Bearing Upright, Inboard Bearing Retainer O Ring Screw Retainer Ring End Cover Reduction Gear Assembly End Cover (limit switch) Nut Lifting Lug Coupling Capcrew Capscrew Motor Flange 1 K5B Adapter Washer Pin, Dowel Capscrew Capscrew Spacer (no disc brake) Recommended spare for one winch, 2 years of normal operation. Note 1: Refer to DRUM AND SIDERAIL PARTS LIST on page 6. These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold weather certification. Example: Order Drum Shaft item (41) part number as part number 14167CH. Certification Type Example To Order ABS CHA DNV 14167CH --- Form MHD56400 Edition 1 5

6 DRUM AND SIDERAIL PARTS LIST Drum ( 96) With Band Brake Drum ( 96) Without Band Brake ** Drum (24 inch) Drum (24 inch) Drum (30 inch) Drum (30 inch) Drum (36 inch) Drum (36 inch) Drum (40 inch) Drum (40 inch) Drum (50 inch) Drum (50 inch) Siderail ( 98) With Brake Band Siderail ( 98) Without Brake Band Siderail (24 inch Drum) Siderail (24 inch Drum) Siderail (30 inch Drum) Siderail (30 inch Drum) Siderail (36 inch Drum) Siderail (36 inch Drum) Siderail (40 inch Drum) Siderail (40 inch Drum) Siderail (50 inch Drum) Siderail (50 inch Drum) ** Contact your nearest Ingersoll-Rand distributor or the factory for additional replacement part information. These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold weather certification. Example: Order Drum (item 96) (24 inches long) part number as part number CH or CHA. 6 Form MHD56400 Edition 1

7 MUFFLER ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2949) 163 Pipe Nipple Reducer Bushing Pipe Nipple * Pipe Elbow Muffler Pipe Nipple 1 Contact Factory 174 Muffler Pipe Elbow * not illustrated. SHUT-OFF VALVE ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2958) 592 Ball Valve Fitting, Nipple Form MHD56400 Edition 1 7

8 MOTOR ASSEMBLY DRAWING (Dwg. MHP1007) 8 Form MHD56400 Edition 1

9 MOTOR ASSEMBLY PARTS LIST 199 Motor Assembly ** 1 K5B Button Head Screw 5 K5B Lockwasher Oil Slinger 1 K5B Capscrew Crank Assembly 1 K5B-A Capscrew Sleeve 1 K5B Cylinder 5 K5B Bushing 1 K5B Compression Ring 1 Set K5B550-KRING 234 Connecting Rod Ring 2 K5B Wrist Pin 5 HU-514A 235 Lock Pin 1 HU-K Piston* 5 * 236 Cotter Pin Retainer Ring A Pin Nut 1 D Connecting Rod 5 K5B Roll Pin Oil Ring 1 Set K5B550-KRING 243 Gasket 2 K5B Plug O Ring 1 20A11CM Head Gasket 1 Set K5B Grease Fitting Vent Cap Assembly Rotary Valve Housing 1 K5B Eye Bolt 2 KU Rotary Valve 1 K5B-526EQ-RS 214 Nameplate 1 K5B Seal Ring 1 Pack K5B-607A 215 Drive Screw 1 Pack R4K Bearing Mounting Flange 1 K5B Capscrew Motor Housing 1 K5B-501A 254 Exhaust Flange 1 K5B-276M 218 Pipe Plug Valve Assembly 1 K5C2 226 Gasket 1 K5B Gasket 1 Set Oil Seal Lockwasher Crank Bearing Capscrew * s not sold separately. Refer to Table 2 Motor Assembly Kit List on page 9. ** Motor Assembly consists of items 3, 4, 200 through 260, and 546. Table 2: Motor Assembly Kit List Motor Gasket Kit (includes items 202, 207, 209, 226, 243, 244, 248 and 317) Crank Assembly (includes items 206 and 228 through 237) 1 K5B-A Rotary Valve Assembly (includes items 243, 251 and 252) 1 K5B-526EQ-RS 261 Piston Assembly (includes items 202 through 205 and item 207) 1 K5B-A Recommended spare for one winch, 2 years of normal operation. Note: Kit number K5B550-KRING consists of (5) Compression Rings item 202 and (5) Oil Rings item 207. Form MHD56400 Edition 1 9

10 REDUCTION GEAR ASSEMBLY DRAWING (Dwg. MHP0875) 10 Form MHD56400 Edition 1

11 47 Reduction Gear Assembly (includes items 400 through 453) REDUCTION GEAR ASSEMBLY PARTS LIST Cylinder Roller Bearing * Seal Support Retainer Ring Capscrew Spacer* Oil Seal Sun Gear* O Ring Planetary Assembly* Spring Pin 3 154B Sun Gear* 1 Order Support* 1 Order O Ring 2 Order Plug Retainer Ring Bearing* Ring Gear* 1 Order O Ring Spring Pin Ring Gear* Input Housing* Planetary Support* Capscrew* Spring Pin* Planetary Assembly* 1 Order Thrust Bearing* O Ring 2 Order Roller Bearings* 240 Order Spring Pin Planet Gears* Ring Gear* Roller Spacer* Shaft* Planet Gear Shaft* End Cover* 1 Order Spacer* Gasket O Ring 1 Order Capscrew Retainer Ring* Thrust Plate Spacer* Front Cover Order Spacer* Capscrew Input Housing* Adjusting Screw Capscrew * s not sold separately. Table 3: Reduction Gear Assembly Kit List 460 O Ring Repair Kit (includes items 408, 434 and 442) Recommended spare for one winch, 2 years of normal operation. Form MHD56400 Edition 1 11

12 DISC BRAKE ASSEMBLY DRAWING (Dwg. MHP2944) 12 Form MHD56400 Edition 1

13 DISC BRAKE ASSEMBLY PARTS LIST 1 Disc Brake Assembly (includes items 1, 7 through 12, and 15 through 31) Brake Housing Capscrew (with disc brake) Fitting, Reducer Bushing Lockwasher Breather Motor Adapter Pipe Plug Input Shaft (with disc brake) Tubing * Brake Reaction Plate Fitting, Nut * Spring Fitting, Vented Brake Piston Dump Valve Seal Fitting, Nipple Seal Retainer Ring O Ring Reaction Ring Friction Plate Fitting, Tee Drive Plate Pressure Gauge Geared Hub Label, Low Pressure Fitting, Sleeve * Rivet Recommended spare for one winch, 2 years of normal operation. These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold weather certification. Example: Order Input Shaft (item 7) part number as part number 11595CH or 11595CHA. * not illustrated. Certification Type Example To Order ABS CHA DNV 11595CH --- Form MHD56400 Edition 1 13

14 MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING (Dwg. MHP0627) 14 Form MHD56400 Edition 1

15 100 Manual Band Brake Assembly (includes items 104 through 129) MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST Locknut Drum (for use with brake band) Capscrew * 98 Siderail Washer Nut Lockwasher 2 Order item 109, U Bolt Order item 109, U Bolt 118 Anchor Capscrew Handwheel Nut Grease Fitting Plate Capscrew Washer Bracket Capscrew U Bolt (includes items 102 and 103) Washer Nut Support Bearing Adjustment Screw Tube Brake Band 1 set Spring Handle Brake Screw Recommended spare for one winch, 2 years of normal operation. * Refer to DRUM AND SIDERAIL PARTS LIST on page 6. These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold weather certification. Example: Order Brake Band (item 128) part number as part number CH or CHA. Certification Type Example To Order ABS CHA DNV CH --- Form MHD56400 Edition 1 15

16 AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING (Dwg. MHP2329) 16 Form MHD56400 Edition 1

17 AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST 139 Brake Band Assembly Fitting, Hose End Capscrew Fitting, Nipple Washer Exhaust Valve 1 EV30-A 34 Lever Arm, Left Side Fitting, Nipple Spacer Bracket Cotter Pin Breather Pin Locknut Clevis Capscrew Bushing Washer Bushing Anchor Pivot Nut Capscrew Link Stud Jam Nut Cotter Pin Plate Pin Washer Brake Band 1 Set Capscrew Nut Support Lever Arm, Right Side Adjustment Screw Pin Nut Capscrew Cylinder Hose (bulk) Recommended spare for one winch, 2 years of normal operation. These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold weather certification. Example: Order Brake Band item (59) part number as part number CH. Certification Type Example To Order ABS CHA DNV CH --- Form MHD56400 Edition 1 17

18 CONTROL VALVE ASSEMBLY DRAWING (Dwg. MHP2696) 18 Form MHD56400 Edition 1

19 CONTROL VALVE ASSEMBLY PARTS LIST 900 Control Valve Assembly 1 K5C2-ELP 937 Spring Rivet Buttonhead Screw Plug Seal Bracket (Note 2) S 901 Capscrew Tag, No FA2B Washer O Ring Poppet Cover O Ring Poppet Gasket Reverse Valve Kit (Normal)** SX 905 Poppet Spring Reverse Valve (Reverse Bias)** Poppet Cap Reverse Valve (Unbiased) 1 **** 907 Poppet Seal Bushing (Normal)*** Washer, Tablock Bushing (Reverse Bias)*** Pilot Valve Assembly Bushing (Unbiased) 1 **** 912 Plug Dowel Pin Ball 1 D Gasket Set Valve Housing 1 * 948 Label, Throttle Direction Cover Gasket Washer Piston Cover Plug IR Pilot Valve Tool Capscrew O Ring Exhaust Flange Piston (Note 1) S 956 Fitting, Elbow O Ring Fitting, Elbow Washer Fitting, Nipple Capscrew Muffler Handle Assembly Label, Warning Plug Breather * 917 not sold separately, order item 900 ** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation. *** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation. **** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application. Note 1: 922 not sold separately, includes items (6) each of 901 and 902, items , 918, 921 and 923. Note 2: 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940. Table 4: K5C2-X and K5C2-EX Control Valve Service Kits 780 Kit K5C2 Control Valve Service Kit, both standard and -E (includes items 96, 703, 713, 714, 722, 901, 902, 904, 907, 910, 916, 918, 921, 923, 941, 942 and 946) Handle Assembly Kit (includes items 901, 902 and 930; 1 each) Reverse Valve Kit (includes items 943 and 956) SX 786 Overload Valve Service Kit X 788 Emergency Stop Service Kit X 789 Emergency Stop Kit (Optional Feature) Pilot Valve Assembly Kit Piston Kit S 939 Seal Bracket Kit (includes items 901, 902, 924, 925, 935, , 941 and 942) S Recommended spare for one winch, 2 years of normal operation. not illustrated. Form MHD56400 Edition 1 19

20 EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING Brake Fitting (Dwg. MHP2697) 20 Form MHD56400 Edition 1

21 EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST 908 Control Valve Assembly 1 K5C2-EXLP 918 Cover Gasket Rivet Piston Cover Plug IR Pilot Valve Tool Cap O Ring Grommet Piston (Note 1) S 702 Plunger O Ring O Ring Washer Label, Stop Capscrew Button, E-Stop Handle Assembly Adapter Plug Plunger Spring Spring Buttonhead Screw Piston Seal Bracket (Note 2) S 713 O Ring Tag, No FA2B Gasket O Ring Plate O Ring O Ring Reverse Valve Kit (Normal)** XLP 717 Adjustment Nut Reverse Valve (Reverse Bias)** 1 ** 718 Spring Reverse Valve (Unbiased) 1 **** 719 Cover Bushing (Normal)*** Screw, Adjusting Bushing (Reverse Bias)*** 1 *** 721 Capscrew Bushing (Unbiased) 1 **** 722 O Ring Dowel Pin Exhaust Adapter Gasket Set Label Plate, LP Label, Throttle Direction Plug Washer Capscrew Capscrew Washer Exhaust Flange Poppet Cover Fitting, Elbow Poppet Gasket Fitting, Elbow (refer to Dwg. MHP2696) Poppet Spring Fitting, Nipple (refer to Dwg. MHP2696) Poppet Cap Muffler (refer to Dwg. MHP2696) Poppet Seal Label, Warning Washer, Tablock Plug Pilot Valve Assembly Manifold Block Plug Gasket Ball 1 D Washer Valve Housing 1 * 967 Capscrew s 964 through 967 not illustrated. * 917 not sold separately, order item 908. ** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation. *** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation. **** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application. Refer to Control Valve Assembly s List on page 19 for notes and all other kit part numbers. Note 1: 922 not sold separately, includes items (6) each of 901 and 902, items , 918, 921 and 923. Note 2: 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940. Form MHD56400 Edition 1 21

22 FULL FLOW REMOTE CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2698) 900 Control Valve Assembly 1 K5C2-SBK 321 Fitting, Elbow Hose Assembly As Req'd Hose End Capscrew Hose (bulk) As Req'd Gasket 1 K5B Fitting, Elbow Exhaust Cover 1 KK5B-276M 22 Form MHD56400 Edition 1

23 PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP0698) 369 Adapter O Ring Setscrew O Ring Piston Adjustment Nut Plug, Orifice Spring Form MHD56400 Edition 1 23

24 PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING (Dwg. MHP2778) 24 Form MHD56400 Edition 1

25 PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY PARTS LIST 96 Washer (2) Inlet Poppet Valve Assembly: Single Air Brake PTV 358 Gasket Fitting, Elbow Single air Brake -E Option 'O' Ring Contact Factory Dual Air Brakes 361 Poppet Seat Dual Air Brakes -E Option 362 Retainer Ring Valve Shaft 'O' Ring Restrictor, Poppet Valve Piston Restrictor, Seat Retainer Ring 'O' Ring Capscrew Pin Pilot Cap Assembly Pin Capscrew Setscrew 1 Contact Factory Adapter, Standard Sleeve Adapter, -E Option Valve Body 1 * 370 Capscrew Gasket Shims (3) Pin (Note 1) 1(2) 381 Capscrew Valve Assembly (Note 1) 1(2) Capscrew 'O' Ring (Note 1) 2(4) 384 Pendant Bracket Manifold Valve Cap Assembly Spring Clip Capscrew Washer Seal Washer Capscrew Shuttle Valve Body Gasket Fitting, Elbow 2 Contact Factory 347 Pin 1(2) 'O' Ring Exhaust Poppet Washer Plug Capscrew Spring Recommended spare for one winch, 2 years of normal operation. * not sold separately, order item 330. ** not illustrated, part of valve cap assembly. Note 1: Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements: Winches without disc or automatic band brake use quantity of 2 pins (347). Winches with a single automatic brake (disc or band) (Valve Assembly or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341). Winches with disc and automatic band brakes (Valve Assemblies or 25468) use quantity of 2 Valve Assemblies (341). Note 2: Quantity of 4 Washers (96) required to mount Adapter (369). Additional Washers (96) and Shim (371) quantities are As Required to establish clearance tolerances described in the Product Maintenance Information Manual. Form MHD56400 Edition 1 25

26 REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS Pendant without Emergency Stop (Dwg. MHP2346) Pendant with Emergency Stop (Dwg. MHP1677) 26 Form MHD56400 Edition 1

27 REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST With E-Stop Without E-Stop 353 Pendant Assembly 1 PHS2E PHS2E-U 348 Fitting, Adapter 3 (5) Lifting Eye Emergency Stop Valve Valve O Ring 2(5) Plug 2(4) Spring 2(4) Ball 2(5) Pin Setscrew O Ring 2(3) Protector 2(3) Valve 2(3) Lever Pendant Handle 1 Order Setscrew 3(5) Label Kit Exhaust Washer Retainer Ring Plug Recommended spare for one winch, 2 years of normal operation. PHS2E includes items and PHS2E-U includes items 440, , and 470 Form MHD56400 Edition 1 27

28 LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING #1 Main Air Hose 494 #3 Haul-in Air Hose #4 Payout Air Hose 495 (Dwg. MHP2677) 28 Form MHD56400 Edition 1

29 475 Limit Switch Assembly (Includes items 488 and 514) LIMIT SWITCH (OPTIONAL) ASSEMBLY PARTS LIST S Washer Capscrew Hose Assembly (42 in. [1067 mm]) stainless steel hose Hose Assembly (42.5 in. [1080 mm]) std. hose Hose Assembly (42.5 in. [1080 mm]) stainless steel hose Adapter, Limit Switch Fitting, Adapter Upper Support Block Cap Assembly Capscrew Capscrew Control Valve Lower Support Block Fitting, Hose Tee Spindle Switch Assembly Connection Block Rod Fitting, Pipe Washer Dump Valve Nut Pin Cover, Housing O Ring Capscrew Housing Fitting, Hose Tee Washer Tube Capscrew Fitting, Adapter Gasket Label, Limit Switch Configuration Fitting, Cap Washer Label, Limit Switch Instructions, Underwind Winches Only Label, Limit Switch Instructions, Overwind Winches Only Capscrew Chain Hose Assembly (37 in. [940 mm]) std. hose Hose Assembly (37 in. [940 mm]) stainless steel hose 495 Hose Assembly (42 in. [1067 mm]) std. hose Nut S Hook Form MHD56400 Edition 1 29

30 BRAKE LINE CONNECTIONS ASSEMBLY DRAWINGS (Dwg. MHP2239) 30 Form MHD56400 Edition 1

31 BRAKE LINE CONNECTIONS ASSEMBLY PARTS LIST With Emergency Stop and Overload 601 Fitting, Tee Fitting, Pipe Bushing Fitting, Nipple Fitting, Elbow Fitting, Connector Valve Fitting, Elbow Fitting, Tee Fitting, Connector Fitting, Tee Valve, Check Fitting, Pipe Fitting, Elbow Fitting, Connector Fitting, Connector Fitting, Elbow Fitting Locknut Valve Valve, Check Fitting, Reducer Bracket, Support Capscrew Washer Locknut Tubing (Bulk) As Req d Fitting, Connector 3 Without Emergency Stop and Overload 742 Fitting, Elbow Fitting, Reducer Shuttle Valve Tubing, Assembly Fitting, Elbow Form MHD56400 Edition 1 31

32 DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2675) 96 Common s Drum (24 inch) * with Brake Band L without Brake Band L Drum (30 inch) * L L Drum (36 inch) * L L Drum (40 inch) * L L Drum (50 inch) * L L 300 Drum Locking Assembly Handle Grip Outboard Upright * L 301 Handle Capscrew Locknut Shaft Capscrew Washer Cover Housing Grease Fitting Spring Bushing Drum Lock Pin Label, Drum Lock * * not illustrated. 32 Form MHD56400 Edition 1

33 SERVICE NOTES Form MHD56400 Edition 1 33

34 PRESS ROLLER ASSEMBLY DRAWING (Dwg. MHP2945) 34 Form MHD56400 Edition 1

35 Common s Press Roller Assembly (24 inch Drum) PRESS ROLLER ASSEMBLY PARTS LIST With Brake Band Without Brake Band B Press Roller Assembly (30 inch Drum) B Press Roller Assembly (36 inch Drum) B Press Roller Assembly (40 inch Drum) B Press Roller Assembly (50 inch Drum) B Roller, End (24 inch Drum) Roller, End (30 inch Drum) Roller, End (36 inch Drum) Roller, End (40 inch Drum) Roller, End (50 inch Drum) Pivot Shaft (24 inch Drum) B Pivot Shaft (30 inch Drum) B Pivot Shaft (36 inch Drum) B Pivot Shaft (40 inch Drum) B Pivot Shaft (50 inch Drum) B Shaft (24 inch Drum) Shaft (30 inch Drum) Shaft (36 inch Drum) Shaft (40 inch Drum) Shaft (50 inch Drum) Roller, Center Collar Spring, Right Spring, Left Pivot Frame Capscrew Washer Bushing Pin, Retainer Form MHD56400 Edition 1 35

36 UNDERWIND REVERSING MANIFOLD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2939) 264 Reversing Manifold Assembly Manifold 1 W21007/ Capscrew Capscrew Gasket 2 K5B Nut Capscrew Washer Cover 2 W21008/ Form MHD56400 Edition 1

37 SERVICE NOTES Form MHD56400 Edition 1 37

38 DRUM GUARD ASSEMBLY DRAWING Automatic Band Brake Manual Band Brake (Dwg. MHP2946) 38 Form MHD56400 Edition 1

39 DRUM GUARD ASSEMBLY PARTS LIST 24 inch Drum 30 inch Drum 36 inch Drum 40 inch Drum 50 inch Drum Drum Guard Assembly Drum Guard Assembly Auto Band Brake Drum Guard Assembly Auto Band Brake & Drum Lock Drum Guard Assembly Manual Band Brake & Drum Lock Guard Panel without Band Brake AB AB AB AB AB ABL ABL ABL ABL ABL BL BL BL BL BL Guard Panel with Band Brake B B B B B Crossbar without Band Brake Crossbar with Band Brake B B B B B 807 Guard Panel with Band Brake Table 5: Common s List 306 Washer Nut Capscrew Guard Guard (inboard end) Label (no drum guard) * Guard (Auto Band Brake) Label (with drum guard) * Guard (outboard end) L * not illustrated. Form MHD56400 Edition 1 39

40 LABEL DRAWING AND PARTS LIST (Dwg. MHP2947) 185 Nameplate * Rivet * Label Kits Standard Winch * E Winch * Force Five Product Label * 1 Contact Factory 285 Ingersoll-Rand Label * Overwind Label * Underwind * Warning Label * Warning Label * Air Supply Label * Exhaust Label * Oil Supply Label * Control Valve Operation * * not illustrated. ACCESSORIES Lubricant LUBRI-LINK-GREEN 40 Form MHD56400 Edition 1

41 AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2679) 574 Air Preparation Assembly Regulator 1 R40-0B-G Filter 1 F35-0B-C Pipe Nipple Pipe Nipple U-Bolt Lubricator 1 L40-0B-G Capscrew Hose, Bulk Washer Strainer (not shown) 1 K4U-A267AT 606 Nut Liquidator (not shown) W Bracket Fitting (not shown) Fitting, Connector Ball Valve (not shown) Hose, Fitting Form MHD56400 Edition 1 41

42 CONSTRUCTION CAGE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2045) With Band Brake 75 Nut Label, Specifications 1 77 Nameplate 1 Contact Factory 78 Cover Construction Cage (24 inch (610 mm) Drum) CC-FA10-24M Without Band Brake CC-FA10-24X Construction Cage (30 inch (760 mm) Drum) CC-FA10-30M CC-FA10-30X Construction Cage (36 inch (915 mm) Drum) 1 CC-FA10-36M CC-FA10-36X Construction Cage (40 inch (1016 mm) Drum) CC-FA10-40M CC-FA10-40X Construction Cage (50 inch (1270 mm) Drum) CC-FA10-50M CC-FA10-50X 80 Lockwasher Capscrew Warning Label Capscrew Nut Rivet Washer Form MHD56400 Edition 1

43 Ingersoll Rand Company warrants to the original user its Hoists and Winches (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase. Ingersoll Rand will repair, without cost, any Product found to be defective, including parts and labor charges, or at its option, will replace such Products or refund the purchase price less a reasonable allowance for depreciation, in exchange for the Product. Repairs or replacements are warranted for the remainder of the original warranty period. If any Product proves defective within its original one year warranty period, it should be returned to any Authorized Hoist and Winch Service Distributor, transportation prepaid with proof of purchase or warranty card. This warranty does not apply to Products which Ingersoll Rand has determined to have been misused or abused, improperly maintained by the user, or where the malfunction or defect can be attributed to the use of non-genuine Ingersoll Rand parts. It is our policy to promote safe delivery of all orders. This shipment has been thoroughly checked, packed and inspected before leaving our plant and receipt for it in good condition has been received from the carrier. Any loss or damage which occurs to this shipment while en route is not due to any action or conduct of the manufacturer. VISIBLE LOSS OR DAMAGE If any of the goods called for on the bill of lading or express receipt are damaged or the quantity is short, do not accept them until the freight or express agent makes an appropriate notation on your freight bill or express receipt. WARRANTY IMPORTANT NOTICE Ingersoll Rand makes no other warranty, and all implied warranties including any warranty of merchantability or fitness for a particular purpose are limited to the duration of the expressed warranty period as set forth above. Ingersoll Rand maximum liability is limited to the purchase price of the Product and in no event shall Ingersoll Rand be liable for any consequential, indirect, incidental, or special damages of any nature rising from the sale or use of the Product, whether based on contract, tort, or otherwise. Note: Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which may vary from state to state. CONCEALED LOSS OR DAMAGE When a shipment has been delivered to you in apparent good condition, but upon opening the crate or container, loss or damage has taken place while in transit, notify the carrier s agent immediately. DAMAGE CLAIMS You must file claims for damage with the carrier. It is the transportation company s responsibility to reimburse you for repair or replacement of goods damaged in shipment. Claims for loss or damage in shipment must not be deducted from the Ingersoll Rand invoice, nor should payment of Ingersoll Rand invoice be withheld awaiting adjustment of such claims as the carrier guarantees safe delivery. You may return products damaged in shipment to us for repair, which services will be for your account and form your basis for claim against the carrier. Form MHD56400 Edition 1 43

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