A Complete Guide to Royal Sovereign NexxPress TM. Calender Heat Transfer Systems June 2015
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1 A Complete Guide to Royal Sovereign NexxPress TM Calender Heat Transfer Systems June 2015
2 NexxPress TM Calender Heat Transfer The Next Generation in Heat Transfer Systems Roll to Roll Production The versatile calender heat transfer system offers the functionality to perform dye sublimation transfer on roll to roll with the versatility to handle piece production. A 14 ø, 22 ø or 34 ø oil filled drum (14 ø infra-red drum available) will provide a stable and continuous heat distribution ensuring a quality transfer every time. Digital temperature displays and user friendly controls allows a novice to become a master at dye sublimation transfer. NexxPress Calender Heat Systems Speeds up to 11.2 ft./min. Programmable Pre-Heat Cool Down Timer (up to 3 hours) Shaft-less Universal Core Adapters Available options Infra-Red or Oil Heating Technologies 67, 79, 95 and 122 widths 14 ø, 22 ø or 34 ø heating drums RHCO-1835 pictured
3 Roll to Roll Calender Options-Oil SPECIFICATIONS MODEL RHCO-1835 RHCO-1855 RHCO-1885 RHCO-2135 RHCO-2155 RHCO-2185 RHCO-2535 RHCO-2555 RHCO-2585 RHCO-3255 RHCO-3285 Optimal Transfer Width 67" 67" 67" 79" 79" 79" 95" 95" 95" 122" 122" Drum Diameter 14" 22" 34" 14" 22" 34" 14" 22" 34" 22" 34" Max. Temperature 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) Max. Speed 7.2 ft./min. 8 ft./min ft./min 7.2 ft./min. 8 ft./min ft./min 7.2 ft./min. 8 ft./min ft./min 8 ft./min ft./min 40 sec. Exposure 2.5 ft./min. 4.3 ft./min. 5.9 ft./min. 2.5 ft./min. 4.3 ft./min. 5.9 ft./min. 2.5 ft./min. 4.3 ft./min. 5.9 ft./min. 4.3 ft./min. 5.9 ft./min. 30 sec. Exposure 3.3 ft./min. 5.6 ft./min. 7.4 ft./min. 3.3 ft./min. 5.6 ft./min. 7.4 ft./min. 3.3 ft./min. 5.6 ft./min. 7.4 ft./min. 5.6 ft./min. 7.4 ft./min. Warm Up Time 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. Cool Down Time 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. Prog. Preheat Timer Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Stand-by in Preheat 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. Drive Belt Tension Control Mechanical Pneumatic Pneumatic Mechanical Pneumatic Pneumatic Mechanical Pneumatic Pneumatic Pneumatic Pneumatic Temp. and Speed Display Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Emergency Reverse Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Safety Features Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Drum Length 71" 71" 71" 83" 83" 83" 98" 98" 98" 126" 126" Max. Roll Diameter 8" 8" 8" 8" 8" 8" 8" 8" 8" 8" 8" Drive Belt Material Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Drive Belt Width 71" 71" 71" 83" 83" 83" 98" 98" 98" 126" 126" Drive Belt Centering Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Anti-Ghosting Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Power Requirements 3 Φ 240V 44A 3 Φ 240V 77A 3 Φ 240V 120A 3 Φ 240V 53A 3 Φ 240V 92A 3 Φ 240V 145A 3 Φ 240V 65A 3 Φ 240V 113A 3 Φ 240V 176A 3 Φ 240V 152A 3 Φ 240V 238A Wattage 18KW 32KW 50KW 22KW 38KW 60KW 27KW 47KW 73KW 63KW 99KW Certification CE CE CE CE CE CE CE CE CE CE CE Dim. W/ Feeding Rolls 97" x 43" x 67" 102" x 55" x 75" 106" x 67" x 89"109" x 43" x 65" 114" x 55" x 75" 118" x 67" x 89"126" x 45" x 67" 130" x 59" x 79" 134" x 71" x 91" 161" x 67" x 83" 165" x 79" x 95" Weight 2216 lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs. 11,244 lbs. Table Dimensions 83" x 24" x 34" 83" x 24" x 34" 83" x 24" x 34" 95" x 24" x 34" 95" x 24" x 34" 95" x 24" x 34" 110" x 24" x 34" 110" x 24" x 24" 110" x 24" x 34" 138" x 24" x 34" 38" x 24" x 34" Table Weight 99 lbs. 99 lbs. 99 lbs. 132 lbs. 132 lbs. 132 lbs. 165 lbs. 165 lbs. 165 lbs. 220 lbs. 220 lbs. W/ Table + Feeding Rolls 97" x 67" x 65" 102" x 79" x 75" 106" x 91" x 89"107" x 67" x 65" 114" x 79" x 75" 118" x 91" x 89"126" x 69" x 67" 130" x 83" x 79" 134" x 71" x 91" 161" x 91" x 83" 165" x 102" x 95" Shipping Crate Dimensions 102" x 61" x 77" 112" x 75" x 83" 114" x 87" x 91"116" x 61" x 77" 122" x 79" x 83" 126" x 87" x 91"134" x 61" x 77" 138" x 79" x 83" 142" x 87" x 91" 173" x 79" x 83" 174" x 87" x 91" Shipping Crate Weight 2535 lbs lbs lbs lbs lbs lbs lbs lbs lbs. 10,031 lbs. 12,081 lbs. All Calender systems must have a dedicated hardwired power source 3 Φ = 3 phase
4 NexxPress TM Calender Heat Transfer The Next Generation in Heat Transfer Systems Piece Production Designed specifically for high volume piece production the Royal Sovereign high quality professional calender heat transfer system is engineered to provide comfort and ease of use. The versatility and design allows for the seamless transition between piece production and roll to roll production. The solid heavy-duty steel frame construction and self-contained oil heating technology (infra-red heating technology available) makes the Royal Sovereign calender a dependable transfer system you can rely on for years to come NexxPress Calender Heat Systems Speeds up to 11.2 ft./min. Programmable Pre-Heat Cool Down Timer (up to 3 hours) Shaft-less Universal Core Adapters Available options Infra-Red or Oil Heating Technologies 67, 79, 95 and 122 widths 14 ø, 22 ø or 34 ø heating drums RHPO-1835 pictured
5 Piece Product Calender Options-Oil SPECIFICATIONS MODEL RHPO-1835 RHPO-1855 RHPO-1885 RHPO-2135 RHPO-2155 RHPO-2185 RHPO-2535 RHPO-2555 RHPO-2585 RHPO-3255 RHPO-3285 Optimal Transfer Width 67" 67" 67" 79" 79" 79" 95" 95" 95" 122" 122" Drum Diameter 14" 22" 34" 14" 22" 34" 14" 22" 34" 22" 34" Max. Temperature 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) 446 F (230 C) Max. Speed 7.2 ft./min. 7.8 ft./min ft./min. 7.2 ft./min. 7.8 ft./min ft./min. 7.2 ft./min. 7.8 ft./min ft./min. 7.8 ft./min ft./min. 40 sec Exposure 2.6 ft./min. 4.3 ft./min. 5.9 ft./min. 2.6 ft./min. 4.3 ft./min. 5.9 ft./min. 2.6 ft./min. 4.3 ft./min. 5.9 ft./min. 4.3 ft./min. 5.9 ft./min. Warm Up Time 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. 1 Hr. Cool Down Time 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. 2 Hr. Prog. Preheat Timer Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Stand-by in Preheat 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. 3 Hr. Drive Belt Tension Control Mechanical Pneumatic Pneumatic Mechanical Pneumatic Pneumatic Mechanical Pneumatic Pneumatic Pneumatic Pneumatic Temp. and Speed Display Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Emergency Reverse Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Safety Features Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Emer Stop Drum Length 71" 71" 71" 83" 83" 83" 98" 98" 98" 126" 126" Max. Roll Diameter 8" 8" 8" 8" 8" 8" 8" 8" 8" 8" 8" Drive Belt Material Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Nomex Drive Belt Width 71" 71" 71" 83" 83" 83" 98" 98" 98" 126" 126" Drive Belt Centering Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Anti-Ghosting Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Feeding Conveyor System Option to add Option to add Option to add Option to add Option to add Option to add Option to add Option to add Option to add Option to add Option to add Out Conveyor System Option to add Yes Yes Option to add Yes Yes Option to add Yes Yes Yes Yes Power Requirements 3 Φ 240V 44A 3 Φ 240V 77A 3 Φ 240V 120A 3 Φ 240V 53A 3 Φ 240V 92A 3 Φ 240V 145A 3 Φ 240V 65A 3 Φ 240V 113A 3 Φ 240V 176A 3 Φ 240V 152A 3 Φ 240V 238A Wattage 18KW 32KW 50KW 22KW 38KW 60KW 27KW 47KW 73KW 63KW 99KW Certification CE CE CE CE CE CE CE CE CE CE CE Dimensions 99" x 30" x 59" 106" x 42" x 67" 110" x 55" x " x 30" x 59" 118" x 41" x 67" 122" x 55" x 75"130" x 33" x 63" 138" x 43" x 71" 142" x 59" x 77" 177" x 55" x 79" 177" x 67 " x 83" Weight 2216 lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs. 11,244 lbs. Table Dimensions 83" x 24" x 42" 83" x 24" x 42" 83" x 24" x 47" 95" x 24" X 41" 95" x 24" x 41" 95" x 24" x 47" 110" x 24" x 41" 110" x 24" x 41" 110" x 24" x 47" 142" x 24" x 45" 142" x 24" x 47" Table Weight 88 lbs. 88 lbs. 88 lbs. 110 lbs. 110 lbs. 110 lbs. 143 lbs. 143 lbs. 143 lbs. 176 lbs. 176 lbs. W/ Table + Feeding Rolls 99" x 73" x 59" 106" x 85" x 67" 110" x 98" x 75"110" x 73" x 59" 118" x 85" x 67" 122" x 98" x 75"130" x 81" x 63" 138" x 91" x 71" 142" x 102" x 77" 177" x 99" x 79" 177" x 114" x 83" Shipping Crate Dimensions 106" x 62" x 67" 114" x 75" x 75" 114" x 86" x 91"116" x 61" x 77" 122" x 79" x 83" 126" x 87" x 91"134" x 61" x 77" 138" x 79" x 83" 142" x 87" x 91" 173" x 79" x 83" 173" x 87" x 91" Shipping Crate Weight 2756 lbs lbs lbs lbs lbs lbs lbs lbs lbs. 10,472 lbs. 12,743 lbs. All Calender systems must have a dedicated hardwired power source 3 Φ = 3 phase
6 NexxPress TM Calender Heat Transfer Infra-Red Options SPECIFICATIONS MODEL RHCI-1835 RHCI-2135 MODEL RHPI-1835 RHPI-2135 Roll to Roll Production Piece Production Optimal Transfer Width 65" 77" Optimal Transfer Width 65" 77" Drum Diameter 14" 14" Drum Diameter 14" 14" Max. Temperature 446 F (230 C) 446 F (230 C) Max. Temperature 446 F (230 C) 446 F (230 C) Max. Speed 7.2 ft./min. 7.2 ft./min. Max. Speed 7.2 ft./min. 7.2 ft./min. 40 sec. Exposure 2.5 ft./min. 2.5 ft./min. 40 sec. Exposure 2.6 ft./min. 2.6 ft./min. 30 sec. Exposure 3.3 ft./min. 3.3 ft./min. 30 sec. Exposure 3.3 ft./min. 3.3 ft./min. Warm Up Time 1 Hr. 1 Hr. Warm Up Time 1 Hr. 1 Hr. Cool Down Time 2 Hr. 2 Hr. Cool Down Time 2 Hr. 2 Hr. Prog. Preheat Timer Yes Yes Prog. Preheat Timer Yes Yes Stand-by in Preheat 2 Hr. 2 Hr. Stand-by in Preheat 2 Hr. 2 Hr. Drive Belt Tension Control Mechanical Mechanical Drive Belt Tension Control Mechanical Mechanical Temp. and Speed Display Digital Digital Temp. and Speed Display Digital Digital Emergency Reverse Yes Yes Emergency Reverse Yes Yes Safety Features Emer Stop Emer Stop Safety Features Emer Stop Emer Stop Drum Length 71" 83" Drum Length 71" 83" Max. Roll Diameter 8" 8" Max. Roll Diameter 8" 8" Drive Belt Material Nomex Nomex Drive Belt Material Nomex Nomex Drive Belt Width 71" 83" Drive Belt Width 71" 83" Drive Belt Centering Automatic Automatic Drive Belt Centering Automatic Automatic Anti-Ghosting Yes Yes Anti-Ghosting Yes Yes Feeding Conveyor System N/A N/A Feeding Conveyor System Option to add Option to add Out Conveyor System N/A N/A Out Conveyor System Option to add Option to add Power Requirements 3 Φ 240V 77A 3 Φ 240V 120A Power Requirements 240V 3Φ 22A 3 Φ 240V 29A Wattage 32KW 50KW Wattage 9KW 12KW Certification CE CE Certification CE CE Dimensions 93" x 37" x 67" 104" x 37" x 67" Dimensions 93" x 33" x 67" 104" x 33" x 67" Weight 1775 lbs lbs. Weight 1874 lbs lbs. Table Dimensions 83" x 24" x 49" 95" x 24" x 49" Table Dimensions 83" x 24" x 49" 95" x 24" x 49" Table Weight 99 lbs. 121 lbs. Table Weight 121 lbs. 143 lbs. W/ Table + Feeding Rolls 93" x 59" x 67" 104" x 59" x 67" W/ Table + Feeding Rolls 93" x 77" x 67" 104" x 77" x 67" Shipping Crate Dimensions 100" x 51" x 73" 112" x 51" x 73" Shipping Crate Dimensions 98" x 43" x 75" 110" x 43" x 75" Shipping Crate Weight 2205 lbs lbs. Shipping Crate Weight 2403 lbs lbs. All Calender systems must have a dedicated hardwired power source 3 Φ = 3 phase
7 A Complete Guide to Royal Sovereign InPress TM Calender Heat Transfer Systems June 2015
8 Calender Heat Transfer Join IN the dye sublimation revolution Whether you are first starting out in the dye sublimation category or have been working with heat transfer for years the InPress line of calenders have been specifically designed and crafted to fit your needs. The InPress line of calenders features two distinct circuits, one for roll to roll production and one tailored for piece production. With the available option of a 10 ø infra-red or oil drum, at a thirty second exposure time, speeds of up 2.3 ft./min. can be achieved. The sturdy steel construction and anti-ghosting feature makes the InPress calender the right choice for dye sublimation transfer needs. InPress TM Calender Heat Systems Speeds up to 5.4 ft./min. Programmable Pre-Heat Cool Down Timer (up to 3 hours) Shaft-less Universal Core Adapters Available options Infra-Red or Oil Heating Technologies Optimal Transfer Width for IR 65 Optimal Transfer Width for Oil 67 PX-181 pictured
9 InPress Calender Options SPECIFICATIONS MODEL CX-180 CX-181 MODEL PX-180 PX-181 Roll to Roll Roll to Roll with Piece Option Optimal Transfer Width 65" 67' Optimal Transfer Width 65" 67" Drum Diameter 10" 10" Drum Diameter 10" 10" Heat Type Infra-Red Oil Heat Type Infra-Red Oil Max. Temperature 446 F (230 C) 446 F (230 C) Max. Temperature 446 F (230 C) 446 F (230 C) Max. Speed 5.4 ft./miin 5.4 ft./min. Max. Speed 5.4 ft./miin 5.4 ft./min. 40 sec. Exposure 1.8 ft./min 1.8 ft./min 40 sec. Exposure 1.8 ft./min 1.8 ft./min 30 sec. Exposure 2.3 ft./min. 2.3 ft./min 30 sec. Exposure 2.3 ft./min. 2.3 ft./min Warm Up Time 1 Hr. 1 Hr. Warm Up Time 1 Hr. 1 Hr. Cool Down Time 2 Hr. 2 Hr. Cool Down Time 2 Hr. 2 Hr. Prog. Preheat Timer Yes Yes Prog. Preheat Timer Yes Yes Stand-by in Preheat 2 Hr. 3 Hr. Stand-by in Preheat 2 Hr. 3 Hr. Drive Belt Tension Control Mechanical Mechanical Drive Belt Tension Control Pneumatic Mechanical Temp. and Speed Display Digital Digital Temp. and Speed Display Digital Digital Emergency Reverse Yes Yes Emergency Reverse Yes Yes Safety Features Emer Stop Emer Stop Safety Features Emer Stop Emer Stop Drum Length 71" 71" Drum Length 71" 71" Max. Roll Diameter 8" 8" Max. Roll Diameter 8" 8" Drive Belt Material Nomex Nomex Drive Belt Material Nomex Nomex Drive Belt Width 71" 71" Drive Belt Width 71" 71" Drive Belt Centering Automatic Automatic Drive Belt Centering Automatic Automatic Anti-Ghosting Yes Yes Anti-Ghosting N/A N/A Feeding Conveyor System N/A N/A Feeding Conveyor System Option to add Option to add Out Conveyor System N/A N/A Out Conveyor System Option to add Option to add Power Requirements 3 Φ 240V 15A 3 Φ 240V 29A Power Requirements 240V 3Φ 15A 3 Φ 240V 44A Wattage 6 Kw 12Kw Wattage 6 Kw 12KW Certification CE CE Certification CE CE Dimensions 91" x 32" x 67" 97" x 39" x 63" Dimensions 91" x 28" x 67" 99" x 26" x 55" Weight 1543 lbs lbs. Weight 1653 lbs lbs. Table Dimensions 83" x 24" x 49" 83" x 24" x 33" Table Dimensions 83" x 24" x 49" 83" x 24" x 42" Table Weight 99 lbs. 99 lbs. Table Weight 88 lbs. (Option) 88 lbs. (Option) W/ Table + Feeding Rolls 93" x 59" x 67" 97" x 63" x 63" W/ Table + Feeding Rolls 91" x 71" x 67" 99" x 69" x 55" Shipping Crate Dimensions 91" x 37" x 73" 102" x 55" x 75" Shipping Crate Dimensions 96" x 39" x 75" 106" x 62" x 67" Shipping Crate Weight 1764 lbs lbs. Shipping Crate Weight 2172 lbs lbs. All Calender systems must have a dedicated hardwired power source 3 Φ = 3 phase
10 Accessories and Appendix June 2015
11 Calender Customized Options Standard Options Customized Options MODEL PX-180 PX-181 Table Option for Piece Production WTO-189P WTO-189P MODEL RHPI-1835 RHPO-1835 Output Conveyor OC35-18 OC35-18 MODEL RHPO-2135 Output Conveyor OC35-21 Royal Sovereign is pleased to be able to offer customized options for the calender line of products. Options include customized Work Table Extensions and Customized Front Feed Conveyors (RHPO Series) Call for a customized quote MODEL RHPO-2535 Output Conveyor OC35-25
12 NexxPress TM Roll to Roll Circuit RHCI and RHCO Series Oil or Infra-Red Drum
13 NexxPress TM Piece Production Circuit RHPI and RHPO Series Oil or Infra-Red Drum
14 InPress TM Roll to Roll Circuit CX-180 and CX-181 Oil or Infra-Red Drum
15 InPress TM Roll to Roll Circuit PX-180 and PX-181
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