ELECTRONIC CONE WINDING MACHINE FOR CONTINUOUS BULKING AND SHRINKAGE MOD. VA-2
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1 ELECTRONIC CONE WINDING MACHINE FOR CONTINUOUS BULKING AND SHRINKAGE MOD. VA-2
2 Designed for continuous bulking and shrinkage ELECTRONIC CONE WINDING MACHINE mod. VA-2 Designed for continuous bulking and shrinkage of acrylic yarns, high bulk blends, elastomers and pre-dyed yarns. Exit packages can be produced with even density and accurate measured length, for use in dyeing operations or waxed for knitting purposes, or any other subsequent application. Electronic yarn feeder - New version Easy to optimize the working parameters, such as the dwell time into the heating chamber or the temperature of the oven, giving a minimum residual retraction.
3 DESCRIPTION OF THE RETRACTION OVEN - Length of the inner heated chamber 450 mm Easy and quick cleaning with access from the front of the oven, can be vacuumed without removing the coiler group. - Hank circumference 1100 mm, yarn positioned onto the 4 belts by a rotating nozzle with ceramic guidance. The belt moves in increments of 1,5 mm as each coil is wound. - Programmable take-up speed from 250 to 900 mpm. - Dwell time of the yarn inside the heating chamber ranges from 20 to 60 seconds, programmable with the winding speed. - Maximum temperature of the heating chamber 160 C. Inner part of the heating chamber - Individual stainless steel spindle chambers, heated by electric resistance. - Count range: from 5 Nm to 60 Nm for traverse 6 (152 mm) take-up. from 2 Nm to 60 Nm for traverse 8 (200 mm) take-up. - Shrinkage ratio from 0% to 30%. - Axial movement to produce dye packages (optional). - Cones conveyor belt. Cross section of yarn path - New version
4 Designed for continuous bulking and shrinkage DESCRIPTION of the package formation Traverse 6 (152 mm) conicity 4 20 / 5 57 Traverse 6 (152 mm) biko type for dyeing Gas controlled arm pressure to accurately control the package density, tailstock with spring for axial compensation. Electronic yarn feeder with adjustable overfeeding from 1% to 50% to reduce and keep the yarn s tension even at the oven exit.
5 Optical fibres yarn detection sensor at the coiler s end - Stop / start button - Temperature warning light - Self-cleaning motorized yarn tensioner - Optical yarn detection sensor - Micrometric slub catcher (optional) - Counter rotating driven waxing device for wax disc with square hole
6 Designed for continuous bulking and shrinkage DESCRIPTION OF THE CONTROL PANEL - Programmable control unit with digital display, showing production and machine operational data and self-diagnosis of eventual anomalies. Possibility to program up to 3 different working speeds and to run simultaneously 3 different lots of yarn. PROGRAMMABLE PARAMETERS FROM THE CONTROL PANEL - Take-up speed. - Anti patterning. - Yarn overfeeding, with percentage adjustment on feed and delivery. - Electronic high precision meter counter with 6 independent programs. - Feed speed increase. - Deceleration with time setting and percentage. - Temperature of the heating chamber. - Dwell time of the yarn inside the heating chamber, spindle stop cut and yarn expulsion. - Spindle status (meters wound and temperature). - Spindle parameter to switch each individual spindle on/off. - Sections setting up from 1 to 3. - Maintenance, displays the total working hours of the machine. Independent pulleys with self compensation Pneumatic threading of yarn to the coiler
7 Cones conveyor belt
8 Designed for continuous bulking and shrinkage DESCRIPTION OF THE AUXILIARY MOTORS Feed creel with top and tail system Fume evacuation with dust filter Trolley for the coiler removal A C A Overfeed motor at take-up, with setting adjustment percentage from +1% to +50% B B Coiler motor C Fan motor for the ventilation of the heating chamber
9 TECHNICAL DATA Machine configuration Take-up speed Yarn traverse Grooved drums available from 4 up to 40 spindles (in units of 4 spindles) from 250 mpm to 900 mpm 6 inch (152 mm) - 8 inch (200 mm) 6 inch version (152 mm) ø 95 mm 2 turns, variable pitch ø 95 mm 2 turns, constant pitch 8 inch version (200 mm) ø 90 mm 2,5 turns, variable pitch ø 90 mm 2,5 turns, constant pitch Conicity biko Exit package diameter Feed package diameter on the internal creel Minimum air pressure up to maximum 290 mm up to maximum 250 mm 6 Bar Power installed per spindle Power installed of the heating chamber Power installed and fume evacuation motor and fan 1 x 0,09 Kw traverse motor, driven by inverter 1 x 0,09 Kw feed overfeed motor, driven by inverter 1 x 0,09 Kw exit overfeed motor, driven by inverter 1 x 0,18 Kw coiler motor, driven by inverter 1 x 0,09 Kw fan motor for the ventilation of the heating chamber 1,6 Kw electric resistance per spindle configuration from 4 up to 20 spindles, 1 x 2,5 Kw motor for the whole machine configuration from 24 up to 40 spindles, 1 x 3,5 Kw motor for the whole machine Standard power supply 400 V 3phase 50/60 Hz 440 V 3phase 60 Hz OPTIONAL EQUIPMENT The machine can be equipped with the following optional devices: Electro-Jet trolley blower, ATS Mesdan splicer installation
10 Designed for continuous bulking and shrinkage Detail of the front and back view of the bulking and shrinkage winder
11 MACHINE LAYOUT WITH ELECTRO-JET TROLLEY BLOWER WITH DISCHARGE ON THE SLEEVES Number of spindles Length L (mm) Length L1 (mm) Weight of the machine (kg) Power installed (kw)
12 srl HEADQUARTERS VALDENGO (Biella) ITALY Via Quintino Sella, 50 Tel r.a. Fax PRODUCTION SITE SALUSSOLA (Biella) ITALY S.S. 143 Via Biella, 44 Tel. e fax bematex@bematex.com
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