INSTALLATION INSTRUCTIONS

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1 Accessory Application Publication No. INSTALLATION INSTRUCTIONS HEATED GRIP ATTACHMENT KIT P/N 08T70-MKA-D80 After 15 NC700X/XD Honda Dealer: Please give a copy of these instructions to your customer. MII Issue Date March 2016 PARTS LIST HEATED GRIP (NC700X) Sold separately (2) (2) (1) (10) (3) (1) (4) (3) (4) (8) No. Description Qty (1) Heated grip harness 1 (2) Installation Instruction URL 1 (3) Holder type wire tie 1 (4) Grommet 1 (9) (5) (6) (7) RELAY SET Sold separately (1) No. Description Qty (1) Fuse (7.5 A) 1 (2) Relay 1 (2) No. Description Qty (1) Right heated grip 1 (2) Left heated grip 1 (3) Heater controller 1 (4) Suspension 1 (5) Clip band 6 (6) Wire tie (narrow/short) 6 (7) Wire tie (narrow/long) 6 (8) Wire tie (wide/short) 6 (9) Wire tie (wide/long) 3 (10) Installation Instruction URL American Honda Motor Co., Inc. - All Rights Reserved. 1 of 14 08T70-MKA-D80

2 HEATED GRIP (NC700XD) Sold separately (2) (10) TOOLS AND SUPPLIES REQUIRED Side cutters Ruler Marker Electrical tape Thread lock Gease Isopropyl alcohol Shop towel Pro Honda Handgrip Cement (3) (4) (1) TORQUE INFORMATION Refer to the Service Manual for the torque values of the removed parts. SYSTEM DIAGRAM (8) (9) Bl 30A BATTERY Bl Identify wire colors : Bl : Black Bu : Blue G : Green R : Red Y : Yellow W : White V : Violet (5) (6) (7) R IGNITION SWITCH R/Bl OP RELAY No. Description Qty (1) Right heated grip 1 (2) Left heated grip 1 R/W G (3) Heater controller 1 (4) Suspension 1 (5) Clip band 6 (6) Wire tie (narrow/short) 6 (7) Wire tie (narrow/long) 6 (8) Wire tie (wide/short) 6 (9) Wire tie (wide/long) 3 (10) Installation Instruction URL 1 V/Bl V/R HEATER SWITCH 4P G Bu/R Bu/Bl To METER OP FUSE 7.5A 10P Bl/R Y/G 2P Bl HEATER CONTROLLER Y/W Y/R 2P LEFT HEATED GRIP RIGHT HEATED GRIP 2 of 14

3 INSTALLATION INFORMATION CAUTION To prevent burns, allow the engine, exhaust system, radiator, etc. to cool before installing the accessory. NOTE: Disconnect the throttle cables from the right grip as instructed in the motorcycle s Service Manual. For secure adhesion of the left heated grip to the handlebar, we urge you to use the recommended adhesive agent (PRO HONDA HANDGRIP CEMENT) and wait until it cures fully before use. Be sure the throttle opens smoothly closes automatically in any steering position after installation of the right heated grip. Take care not to damage the painted surfaces of the motorcycle. Reinstall the removed parts on the motorcycle and make sure that wires and harnesses are not pinched. Disconnect the negative (-) cable from the battery before installing this accessory. The memory of the clock will be erased when the battery is disconnected. After reconnecting the battery, refer to the motorcycle Owner s Manual and reset the clock. Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with any harness or brake hose. After heated grip installation, check the lights (e.g. right / left turn signal lights and brake lights) for proper operation. When replacing any other accessory that is required to install this accessory, follow these instructions only. Illustration shows NC700X type, other types are similar. PREPARING THE RELAY SET These procedures are not required for a motorcycle already equipped with the Relay Set. 1. Refer to the Service Manual for the motorcycle, Remove the maintenance lid, and disconnect the negative (-) cable from the battery as shown. MAINTENANCE LID NEGATIVE (-) CABLE BOLT SCREW 2. Install the relay and fuse in the position shown. FUSE BOX COVER FUSE RELAY FUSE RELAY 3 of 14

4 INSTALLATION 1. Refer to the Service Manual for the motorcycle. Remove the left panel. 3. Remove the inner cover. INNER COVER CLIP BOLT LEFT PANEL SCREW 2. Remove the left front side cowl and disconnect the connector. Repeat on the right side. 4. Remove the handlebar end weight as shown. Repeat on the right side. CLIP CONNECTOR Disconnect. BOLT BOLT HANDLEBAR END WEIGHT SCREW LEFT FRONT SIDE COWL 4 of 14

5 5. Remove the left grip as shown. LEFT GRIP (Save) 8. Apply PRO HONDA HANDGRIP CEMENT to the left handlebar as shown. Apply evenly to the whole circumferential surface of the left handlebar. Perform the next step 5 minutes after application. PRO HONDA HANDGRIP CEMENT ISOPROPYL ALCOHOL 100 mm 6. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar. LEFT HANDLEBAR 9. Spray isopropyl alcohol over the entire inside of the left heated grip and outside of the left handlebar. ISOPROPYL ALCOHOL LEFT HEATED GRIP ISOPROPYL ALCOHOL LEFT HANDLEBAR 7. Mark the left heated grip harness in the positions shown. LEFT HEATED GRIP LEFT HEATED GRIP LEFT HANDLEBAR MARKER 370 mm 625 mm 5 of 14

6 10. Slide the left heated grip onto the left handlebar as indicated. Use an assistant to steady the motorcycle while installing the grips. Wipe up any excess adhesive at once. 11. Reinstall the handlebar end weight as shown. Before applying thread lock, thoroughly clean the screw. NOTICE Do not tap on the grip end with a hammer and do not twist the grip to install the heated grip onto the handlebar, as it can damage the element. Avoid putting pressure on the switch part when inserting the left heated grip. There is a possibility that the switch part will break. Also, install so that there is no gap with the left handlebar switch. SCREW (Reuse) HANDLEBAR END WEIGHT (Reuse) If the grip gets stuck halfway during installation, apply isopropyl alcohol to the gap between the heated grip. Do not try to remove the heated grip using force or a screwdriver, etc. Damage to the heated grip wire can result. Do not touch the left handlebar and turn on the heater switch at least one hour after attachment. Insert until there is contact with the left handlebar switch, then align with the indicated position. THREAD LOCK Be sure to apply to the threads of the screw. 12. Route and secure the left heated grip harness with the wire ties as shown. WIRE TIE (narrow/long) Secure the left heated grip harness at the marked point to the motorcycle s harness. WIRE TIE (Reuse) Secure the left heated grip harness to the motorcycle s harness. Push in tight against the left handlebar switch. DIMMER SWITCH Align. MARKS LEFT HEATED GRIP MOTORCYCLE ES WIRE TIE (narrow/long) Secure the left heated grip harness at the marked point to the motorcycle s harness. LEFT GRIP HEATER Install the wire tie connected part in the direction shown. LEFT HANDLEBAR SWITCH UPPER REAR LEFT HEATED GRIP 6 of 14

7 13. Loosen the bolts and slide the master cylinder as shown. Be careful not to scratch the handlebar. MASTER CYLINDER 16. Remove the right grip as shown. NOTE Disconnect the throttle cable from the right grip as instructed in the motorcycle s Service Manual. Do not try to disconnect the cable with force using pliers, etc. Refer to the motorcycle s Service Manual. BOLTS Loosen. RIGHT GRIP (Save) 14. Remove the right handlebar switch as shown. SCREW SWITCH COVER THROTTLE CABLES RIGHT HANDLEBAR SWITCH 15. Remove the throttle housing cover as shown. (NC700X only) 17. Mark the right heated grip harness in the positions shown. RIGHT HEATED GRIP 635 mm 375 mm 145 mm SCREW MARKER THROTTLE HOUSING COVER 7 of 14 RIGHT HEATED GRIP

8 18. Install the grommet as shown. ELECTRICAL TAPE Wrap around the marked point on the harness once or twice with electrical tape. RIGHT HEATED GRIP 20. Install the right heated grip and handlebar switch in the reverse order of the motorcycle s grip removal. After installation, refer to the Service Manual and adjust the throttle freeplay. RIGHT HEATED GRIP ELECTRICAL TAPE Wrap around the grommet once or twice with electrical tape. GROMMET 21. Reposition the master cylinder and tighten the bolts as shown. Be careful not to scratch the handlebar. MASTER CYLINDER MATING SURFACE Align with the punch mark. 19. Apply grease to the parts of the throttle cables and throttle pipe as shown. THROTTLE CABLES GREASE GREASE PUNCH MARK BOLTS TORQUE: 12 N m (1.2 kgf m, 9 lbt ft) 22. Reinstall the handlebar end weight as shown. Before applying thread lock, thoroughly clean the screw. RIGHT HEATED GRIP SCREW (Reuse) THROTTLE PIPE HANDLEBAR END WEIGHT (Reuse) THREAD LOCK Be sure to apply to the threads of the screw. 8 of 14

9 23. Open and close the throttle grip as shown. Check that the throttle opens smoothly and automatically closes in any steering position. (NC700XD only) RIGHT HEATED GRIP 40 mm RIGHT HEATED GRIP 24. Secure the right heated grip harness with the wire ties as shown. Open and close the throttle and confirm that there is no tightness of the heated grip harness. (NC700X only) WIRE TIE (Reuse) Secure the right heated grip harness together with the motorcycle s harness. WIRE TIE (narrow/long) Secure the right heated grip harnes at the installed grommet to the motorcycle s harness. Install the wire tie connected part in the direction shown. FRONT LOWER 25. Route and secure the right heated grip harness with the wire tie as shown. 40 mm RIGHT HEATED GRIP MARK WIRE TIE (Reuse) Secure the right heated grip to the motorcycle s harness. WIRE TIE (narrow/long) Secure the right heated grip harness at the installed grommet to the motorcycle s harness. Install the wire tie connected part in the direction shown. FRONT LOWER WIRE TIE (narrow/long) Secure the right heated grip harness at the marked point to the motorcycle s harness. RIGHT GRIP HEATER 9 of 14

10 26. Route and secure the right heated grip harness with the wire tie as shown. 28. Connect the heated grip harness as shown. HEATED GRIP MARK WIRE TIE (narrow/long) Secure the right heated grip harness at the marked point to the motorcycle s harness. RIGHT GRIP HEATER RIGHT HEATED GRIP Install the wire tie connected part in the direction shown. REAR UPPER 29. Secure the heated grip harness with the wire ties as shown. HEATED GRIP 27. Route and secure the right heated grip harness with the wire ties as shown. WIRE TIE (Reuse) Secure the heated grip harness together with the motorcycle s harness. FRAME FRAME RIGHT HEATED GRIP WIRE TIES (narrow/short) Secure the right heated grip harness to the frame. 10 of 14 WIRE TIE (wide/short) Secure the harness boot to the frame.

11 30. Route and secure the heated grip harness with the wire tie as shown. 32. Secure the left heated grip harness and heated grip harness with the wire tie as shown. WIRE TIE (Reuse) Secure the heated grip harness together with the motorcycle s harness. FRAME LEFT HEATED GRIP HEATED GRIP WIRE TIE (Reuse) Secure the left heated grip and heated grip harnesses together with the motorcycle s harness. Install the wire tie connected part in the direction shown. FRONT UPPER Install the wire tie connected part in the direction shown. FRONT UPPER HEATED GRIP HEATED GRIP 31. Route and connect the left heated grip harness as shown. LEFT HEATED GRIP 33. Remove the dummy connector as shown. HEATED GRIP HEATED GRIP LEFT HEATED GRIP Position the connected part as shown. HEATED GRIP FRONT TAPE Discard. FRAME DUMMY CONNECTOR (Save) 11 of 14

12 34. Connect the heated grip harness as shown. 36. Install the suspension as shown. SUSPENSION HEATER CONTROLLER 37. Connect and secure the heater controller with the wire tie as shown. LEFT HEATED GRIP HEATER CONTROLLER HEATED GRIP 35. Secure the heated grip harness with electrical tape as shown. Place the connector 20 mm upward from its original position. When you secure the connector, be careful not to pull the harness. WIRE TIE (wide/long) Secure the heater controller to the frame. FRAME 38. Secure each harness with the wire tie as shown. ELECTRICAL TAPE HEATED GRIP HOLDER TYPE WIRE TIE Secure the left heated grip and heated grip harnesses to the motorcycle s harness. 12 of 14

13 39. Check each harness for sufficient play. Move the handlebar right and left and check that the harnesses are not pinched by the neighboring components and that they are not pulled taut. 40. Install the motorcycle s parts in the reverse order of removal. Confirm that the harness is not caught or too tight. 41. Move the handlebar right and left, and check that this accessory is not interfere with the motorcycle parts. 42. Check the heated grip, throttle, headlight and the other lights for proper operation. Perform the operation check at least one hour after attaching the left grip heater. Do not set the heater level at more than 3 as the adhesive may soften. Make sure to turn off the heater switch after the operation check. Please convey the following information to the customer during delivery. Do not set the heater level higher than 1 for one week after installation to allow the handgrip adhesive to fully cure. 13 of 14

14 DEALER TROUBLESHOOTING Stop the engine and turn the ignition switch OFF when you check the parts and circuits other than those of the heated grips. Symptom Meter shows the E of the level display and heater indicator. The level display and heater indicator flashes alternately. Check Check for loose or poor contact connectors. Refer to the SYSTEM DIAGRAM of this manual and check for a blown fuse. LEVEL DISPLAY HEATER INDICATOR E1 status displayed pattern: Check for E1 status (Low battery voltage) : 1. Check the battery voltage. E2 status displayed pattern: Check for E2 status (Open or short circuit) : 1. Heated grip inspection Check for resistance between the terminals. Standard: <Right> 8.2 ohms +/- 10% / <Left> 8.2 ohms +/- 10% 2. Refer to the SYSTEM DIAGRAM of this manual and check for an open or short circuit in the heated grip related wires. 3. If no abnormality is found after the above checks 1 and 2, but the heated grip still does not operate properly, replace the heated grip (heater controller) with a new one. E3 status displayed pattern: Check for E3 status (Faulty heated grip switch) : 1. Replace the heated grip (heater switch) with a new one. It is hard to check the switch with ordinary inspection methods (for continuity, voltage, etc.) because it contains an integrated circuit. 14 of 14

INSTALLATION INSTRUCTIONS

Accessory Application Publication No. INSTALLATION INSTRUCTIONS HEATED GRIPS ATTACHMENT KIT P/N 08T70-MJL-D30 2014-2015 NC700X/XD Honda Dealer: Please give a copy of these instructions to your customer.