INSTALLATION INSTRUCTIONS

Size: px

Start display at page:

Download "INSTALLATION INSTRUCTIONS"

Terence Booth
5 years ago
Views:

1 Accessory Application Publication No. INSTALLATION INSTRUCTIONS 3.5 mm AUXILIARY CORD P/N 08A87-MKC-A00 GL1800/D/B/BD GL1800DA (go to page 7) Honda Dealer: Please give a copy of these instructions to your customer. MII Issue Date January 2018 PARTS LIST 1. Open the left saddlebag lid as shown. Repeat on the right side. (2) (1) (3) LEFT SADDLEBAG LID No. Description Qty (1) Installation Instructions URL 1 2. Remove the left side cover as shown, and disconnect the negative (-) cable of the battery. (2) Auxiliary (AUX) cord 1 (3) Wire tie 1 SUPPLIES REQUIRED Snips Ruler Masking tape Dish soap solution (Water:Dish soap / 100:1) Shop towel INSTALLATION CAUTION To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. NOTE: Disconnect the negative (-) cable from the battery before installing this accessory. The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery. Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched. Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose. LEFT SIDE COVER 3. Remove the right side cover in the same manner as the left side American Honda Motor Co., Inc. - All Rights Reserved. 1 of MKC-A000

2 4. Remove the seat as shown. Disconnect the connector for GL1800/D. 6. Remove the left mirror arm panel as shown. SEAT BOLT WASHER LEFT MIRROR ARM PANEL 7. Remove the left rear view mirror as shown. 5. Fold down the left rear view mirror backward as shown. LEFT REAR VIEW MIRROR Disconnect the connector. BOLT LEFT REAR VIEW MIRROR 8. Remove the right mirror arm panel and right rear view mirror in the same manner as the left side. 9. Remove the screw as shown. Repeat on the right side. 2 of 6

3 10. Remove the left deflector panel as shown. 13. Remove the clip as shown. LEFT DEFLECTOR PANEL 14. Remove the left middle cowl as shown. 11. Remove the clip as shown. LEFT MIDDLE COWL 12. Remove the left inner cowl as shown. 15. Remove the right deflector panel, right inner cowl and right middle cowl in the same manner as the left side. 16. Remove the parts as shown. Repeat on the right side. COLLAR LEFT INNER COWL 3 of 6

4 17. Remove the connector as shown. <Right side> 19. Remove the right outer air guide as shown. 2-PIN WATERPROOF RIGHT OUTER AIR GUIDE 18. Remove the clip and disconnect the connector as shown. 2-PIN WATERPROOF 20. Remove the pocket cable as shown. POCKET CABLE 4 of 6

5 21. Remove the parts as shown. 24. Secure the grommet to the AUX cord with the wire tie as shown. WIRE TIE GROMMET 170 mm 25. Attach the masking tape as shown. 22. Remove the shelter as shown. SHELTER MASKING TAPE Protect the edge. 26. Apply dish soap solution to the position shown. DISH SOAP SOLUTION Apply. 23. Open the pocket, remove the plug as shown. GROMMET POCKET PLUG (Save) 5 of 6

6 27. Route and install the AUX cord as shown. GROMMET Insert into the hole. 30. Install the motorcycle s parts in the reverse order of removal. Confirm that any wire harness is not caught or too tight. 31. Check the AUX, headlight and the other lights for proper operation. 28. Remove the masking tape. 29. Route and connect the AUX cord as shown. 3-PIN CONNECTOR (White) 6 of 6

7 Accessory Application Publication No. INSTALLATION INSTRUCTIONS 3.5 mm AUXILIARY CORD P/N 08A87-MKC-A00 GL1800DA Honda Dealer: Please give a copy of these instructions to your customer. MII Issue Date January 2018 PARTS LIST 1. Open the left saddlebag lid as shown. Repeat on the right side. (2) (1) (3) LEFT SADDLEBAG LID No. Description Qty (1) Installation Instructions URL 1 (2) AUX cord 1 2. Remove the left side cover as shown, and disconnect the negative (-) cable from the battery. (3) Wire tie 1 SUPPLIES REQUIRED Electric drill Drill bit (12 mm) Ruler Masking tape Dish soap solution (Water:dish soap / 100:1) Shop towel Side cutters INSTALLATION CAUTION To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. NOTE: Disconnect the negative (-) cable from the battery before installing this accessory. The clock memory will be erased when you disconnect the battery. Reset the clock after reconnecting the battery. Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched. Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose. LEFT SIDE COVER 3. Remove the right side cover in the same manner as the left side American Honda Motor Co., Inc. - All Rights Reserved. 1 of MKC-A300.indd

8 4. Remove the seat as shown. BOLT SEAT Disconnect the connector. 6. Open the rear trunk lid as shown. Refer to the Owner s Manual and use the emergency trunk cable to open the rear trunk lid. REAR TRUNK LID WASHER 5. Remove the right and left passenger grips as shown. 7. Disconnect the USB cord as shown. WASHER RIGHT PASSENGER GRIP BOLT LEFT PASSENGER GRIP Remove the cable. USB CORD 8. Remove the trunk holder as shown. CABLE TRUNK HOLDER 2 of 6

9 9. Remove the trunk front lower panel as shown. 12. Disconnect the connector as shown. TRUNK FRONT LOWER PANEL 10. Remove the parts as shown. Repeat on the left side. MOTORCYCLE S HARNESS 12-PIN WATERPROOF 12-PIN WATERPROOF 13. Disconnect the USB cord as shown. 11. Remove the trunk right side cover as shown. Repeat on the left side. <Right side> 14. Disconnect the connector as shown. <Right side> USB CORD MOTORCYCLE S HARNESS 2-PIN WATERPROOF TRUNK RIGHT SIDE COVER 3 of 6 2-PIN WATERPROOF

10 15. Remove the trunk center lower cover as shown. 17. Remove the trunk catch as shown. 2-PIN WATERPROOF TRUNK CATCH TRUNK SUB ASSEMBLY 18. Remove the emergency trunk cable as shown. TRUNK CENTER LOWER COVER 16. Disconnect the trunk catch harness as shown. Remove the emergency trunk cable as shown. TRUNK CATCH EMERGENCY TRUNK CABLE EMERGENCY TRUNK CABLE 19. Remove the hardware as shown. BOLT WASHER RUBBER 4-PIN WATERPROOF TRUNK CATCH HARNESS 4 of 6

11 20. Remove the rear trunk and collars as shown. 22. Secure the AUX cord grommet with the wire tie at the distance shown. REAR TRUNK GROMMET WIRE TIE 120 mm 23. Attach the masking tape as shown. COLLAR MASKING TAPE Protect the edge. 24. Apply dish soap solution to the position shown. 21. Drill at the marked line of the rear trunk as shown. Drill hole at the center of the marked line. Remove the any burrs from the edge of the hole. REAR TRUNK DISH SOAP SOLUTION Apply. MARKED LINE GROMMET ELECTRIC DRILL (12 mm BIT) 5 of 6

12 25. Route and install the AUX cord as shown. GROMMET Insert into the hole. 30. Connect the AUX cord as shown. Return the boots to the original position. MOTORCYCLE S HARNESS OPENED HOLE 26. Remove the masking tape. 27. Install the rear trunk in the reverse order of removal. 28. Route the AUX cord as shown. 3-PIN CONNECTOR (White) 29. Move the boots as shown. 31. Install the motorcycle s parts in the reverse order of removal. Confirm that any wire harness is not caught or too tight. 32. Check the AUX, headlight and the other lights for proper operation. BOOT Move. 6 of 6

INSTALLATION INSTRUCTIONS

Accessory Application Publication No. INSTALLATION INSTRUCTIONS P/N 08E79-MKC-A00 GL1800/D/DA GL1800B/BD Honda Dealer: Please give a copy of these instructions to your customer. MII 16426 Issue Date January