INSTALLATION INSTRUCTIONS

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Cecil Edward Barrett
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1 Accessory Application Publication No. INSTALLATION INSTRUCTIONS HEATED GRIPS P/N 08T71-MKK-D00 After 17 CRF1000L/LD Honda Dealer: Please give a copy of these instructions to your customer. MII Issue Date May 2018 PARTS LIST HEATED GRIP ATTACHMENT Sold separately (7) (5) (3) (8) (4) (2) (1) (2) (1) (9) (6) No. Description Qty (1) Right heated grip 1 (2) Left heated grip 1 No. Description Qty (1) Heater controller 1 (2) Suspension 1 (3) Clip band (long) 6 (4) Clip band (short) 4 (5) Heater controller stay 1 (6) Wire tie 2 (7) Screw SPL 5 x 11 mm 1 (8) Clamp 1 (9) Installation Instruction URL 1 TOOLS AND SUPPLIES REQUIRED Hex wrench (5 mm) Flat-tip screwdriver Snips Marker Ruler Pro Honda Handgrip Cement Thread lock Grease Isopropyl alcohol Shop towel Torque wrench 2018 American Honda Motor Co., Inc. - All Rights Reserved. 1 of 21 72MKK090

2 TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. 1. Remove the main seat as shown. MAIN SEAT Item N m kgf m Ibf ft 5 mm screw INSTALLATION CAUTION To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. Be sure to observe all safety messages and precautions described in the Service Manual while removing and installing the fuel tank. NOTE: Remove the right grip as instructed in the motorcycle s Service Manual. For secure adhesion of the heated grips use the recommended adhesive agent (Pro Honda Handgrip Cement) or equivalent. Be sure to open and close the throttle to check for smooth operation after installation of the right heated grip. Disconnect the negative (-) cable from the battery before installing this accessory. The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery. Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched. Cut the wire tie 5 mm from the lock part after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose. After heated grip installation, check the lights (e.g. right / left turn signal lights and brake lights) for proper operation. 2. Remove the tool box and disconnect the negative (-) cable from the battery. TOOL BOX 3. Remove the screws as shown. Repeat on the right side. SCREW SCREW 2 of 21

3 4. Remove the left tank side cover as shown. 7. Remove the left middle cowl as shown. LEFT MIDDLE COWL SCREW LEFT TANK SIDE COVER 5. Remove the front spoiler as shown. 8. Remove the right tank side cover and right middle cowl in the same manner as the left side. 9. Remove the tank front cover as shown. FRONT SPOILER SCREW TANK FRONT COVER CLIP 6. Remove the clips as shown. Repeat on the right side. CLIP 3 of 21

4 10. Remove the clips as shown. Repeat on the right side. 12. Remove the left inner cover as shown. 1 LEFT INNER COVER CLIP 11. Remove the left inner panel cover as shown. SCREW LEFT INNER COVER SCREW 13. Remove the right inner panel cover in the same manner as the left side. LEFT INNER PANEL COVER Disconnect the connector. 4 of 21

5 14. Remove the right inner cover as shown. <Right side> 16. Remove the seat catch stay as shown. SEAT CATCH STAY Remove the seat lock cable. RIGHT INNER COVER SEAT LOCK CABLE RIGHT INNER COVER 17. Remove the seat lock cover as shown. SEAT LOCK COVER SCREW 15. Remove the tank rear cover as shown. CLIP TANK REAR COVER 18. Remove the bolt as shown. WASHER 5 of 21

6 19. Remove the indicated parts by raising the fuel tank as shown. Disconnect. 21. Remove the passenger seat as shown. FLANGE COLLAR PASSENGER SEAT FUEL TANK BREATHER TUBE DRAIN TUBE FUEL HOSE 3-PIN WATERPROOF CONNECTOR (Black) Disconnect. 22. Remove the left side cover as shown. 20. Remove the fuel tank as shown. FUEL TANK FLANGE COLLAR LEFT SIDE COVER 6 of 21

7 23. Remove the parts as shown. Repeat on the right side. 26. Mark the left heated grip harness at the positions shown. HANDLE BAR WEIGHT MARKER RUBBER WASHER 120 mm 425 mm 180 mm LEFT KNUCKLE GUARD 24. Remove the left grip as shown. 27. Install the clip bands on the marked positions as shown. CLIP BAND (long) LEFT HEATED GRIP LEFT GRIP (Save) MARK (425 mm) ISOPROPYL ALCOHOL CLIP BAND (long) MARK 25. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar. CLIP BAND (short) CLIP BAND (short) LEFT HANDLEBAR ISOPROPYL ALCOHOL 7 of 21

8 28. Liberally apply the Pro Honda Handgrip Cement to the inside of the left heated grip from kit as shown. NOTE Read the Instructions of the steps 28 through 31 carefully before operation and complete the installation quickly before the adhesive agent cures. Use an assistant to steady the motorcycle while installing the grips. 31. Slide the left heated grip onto the left handlebar as indicated. Use an assistant to steady the motorcycle while installing the grips. Wipe up excess adhesive at once. NOTICE Do not tap on the grip end with a hammer and do not twist the grip to install the heated grip onto the handlebar, as it can damage the element. Pro Honda Handgrip Cement LEFT GRIP HEATER Avoid putting pressure on the switch part when inserting the left heated grip. There is a possibility that the switch part will break. Also, install so that there is no gap with the switch holder. 29. Apply the Pro Honda Handgrip Cement to the left handlebar as shown. Pro Honda Handgrip Cement If the grip gets stuck halfway during installation, apply isopropyl alcohol to the gap between the heated grip. Do not try to remove the heated grip using force or a screwdriver, etc. Damage to the heated grip wire can result. Insert until there is contact with the switch holder, then align the indicated position. LEFT HANDLEBAR 30. Spray isopropyl alcohol over the inside of the heated grip and outside of the left handlebar. This is done to ease alignment between the heated grip and the handlebar. 4 mm LEFT HANDLEBAR ISOPROPYL ALCOHOL SWITCH HOLDER LEFT HEATED GRIP 8 of 21

9 32. Route the left heated grip harness as shown. 35. Secure the left heated grip harness with the motorcycle s clamp as shown. MOTORCYCLE S CLAMP (Reuse) Secure the left heated grip harness, cable and motorcycle s harness. MOTORCYCLE S 33. Route the left heated grip harness as shown. 70 mm 36. Secure the left heated grip harness with the wire tie as shown. MOTORCYCLE S 34. Secure the left heated grip harness as shown. STAY MARK (120 mm) WIRE TIE Secure the mark on the left heated grip harness to the motorcycle s harness. CLIP BAND (long) 9 of 21

10 37. Remove the drain tube as shown. 39. Remove the connectors from the stay as shown. 4-PIN WATERPROOF Remove from the stay. Remove from the stay. DRAIN TUBE STAY 38. Remove the clip as shown. CLIP 40. Remove the dummy connectors as shown. 4-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save) DUMMY CONNECTOR (Black) (Save) 10 of 21

11 41. Route and secure the left heated grip harness as shown. CLIP BAND (short) 43. Connect the left heated grip harness as shown. 4-PIN WATERPROOF LEFT HEATED GRIP STAY 44. Secure the left heated grip harness to the stay. 42. Route the left heated grip harness as shown. LEFT FRONT FORK LEFT HEATED GRIP 4-PIN WATERPROOF Secure to the stay. LEFT HEATED GRIP Secure to the stay. STAY 45. Secure the left heated grip harness with the wire tie as shown. MOTORCYCLE S WIRE TIE (Reuse) Secure the left heated grip harness to the motorcycle s harness. 11 of 21

12 46. Loosen the bolts and move the brake master cylinder as shown. <Right side> BRAKE MASTER CYLINDER 49. Remove the right grip as shown. NOTE Remove the right grip as instructed in the motorcycle s Service Manual. REAR CASE Loosen. 47. Remove the front case as shown. <Right side> REAR CASE RIGHT GRIP (Save) 50. Mark the right heated grip harness at the positions shown. RIGHT HEATED GRIP 112 mm (CRF1000A) 117 mm (CRF1000D) 315 mm SCREW 230 mm FRONT CASE 48. Remove the screws as shown. RIGHT HEATED GRIP MARKER REAR CASE SCREW 12 of 21

13 51. Install the clip bands at the marked positions as shown. 53. Apply grease to the gray areas as shown. RIGHT HEATED GRIP RIGHT HEATED GRIP GREASE MARK CLIP BAND (long) MARK CLIP BAND (long) Repeat on the lower side. CLIP BAND (long) CLIP BAND (long) 52. Apply grease to the gray areas as shown. RIGHT HEATED GRIP GREASE Be careful not to apply grease outside of the dimensions shown. 5 mm 3 mm 5 mm 3 mm GREASE Be careful not to apply grease outside of the dimensions shown. 3 mm 5 mm RIGHT HEATED GRIP 3 mm 5 mm 3 mm 5 mm 3 mm 5 mm 5 mm 3 mm 3 mm 5 mm 13 of 21

14 54. Install the right heated grip as shown. 57. Remove the bolt as shown. PROJECTION RIGHT HEATED GRIP 58. Install the clamp as shown. Tighten the upper bolt first, then tighten the lower bolt. Align the brake master cylinder matching surface with the punch mark. BRAKE MASTER CYLINDER ALIGNMENT LINE RIGHT HEATED GRIP PUNCH MARK 55. Install the front and rear case in the reverse order of removal. 56. Twist the throttle grip as shown. Check for smooth opening of the throttle and that it automatically snaps closed from any opening, in all steering positions. (Reuse) CLAMP RIGHT HEATED GRIP 14 of 21

15 59. Secure the right heated grip harness as shown. Open and close the throttle and confirm that there is no tightness of the heated grip harness. <Right side> CLAMP 62. Secure the right heated grip harness with the clamps as shown. MOTORCYCLE S CLAMP (Reuse) Secure the right heated grip harness, brake hose and motorcycle s harness. 110 mm RIGHT HEATED GRIP CLIP BAND (long) RIGHT HEATED GRIP 60. Route the right heated grip harness as shown. <Right side> 63. Remove the connector as shown. <Right side> RIGHT HEATED GRIP CLIP Remove from the right radiator shroud. 61. Secure the right heated grip harness as shown. Remove the connector as shown. Remove from the stay. CLIP BAND (long) RIGHT HEATED GRIP STAY 15 of 21

16 64. Remove the dummy connector as shown. 67. Remove the clip from the motorcycle s harnesses as shown. CLIP (Discard) DUMMY CONNECTOR (Black) (Save) MOTORCYCLE S 68. Install the clip band as shown. 65. Remove the clip as shown. <Right side> STAY Secure the harnesses with the right heated grip harness toward you. CLIP BAND (short) Secure the right heated grip harness and motorcycle s harnesses. MOTORCYCLE S RIGHT HEATED GRIP MOTORCYCLE S MOTORCYCLE S CLIP Remove. MOTORCYCLE S 66. Mark the harnesses at the position shown. RIGHT HEATED GRIP MOTORCYCLE S CLIP BAND (short) MARKER RIGHT HEATED GRIP S MARK CLIP MARKER 16 of 21

17 69. Route the right heated grip harness as shown. RIGHT HEATED GRIP 71. Secure the right heated grip harness as shown. RIGHT HEATED GRIP Secure to the stay. STAY 72. Secure the right heated grip harness as shown. RIGHT HEATED GRIP RIGHT HEATED GRIP 70. Connect the right heated grip harness as shown. RIGHT HEATED GRIP MOTORCYCLE S CLIP BAND (short) Install to the stay. 17 of 21

18 73. Check each harness for sufficient play. Move the handlebar right and left and check that the harnesses are not pinched by neighboring components and that they are not pulled taut. 76. Install the heater controller as shown. LEFT SIDE COVER 74. Install the suspension as shown. HEATER CONTROLLER HEATER CONTROLLER SUSPENSION HEATER CONTROLLER STAY Insert until the end of suspension stops with the rib as shown. 77. Remove the dummy connector as shown. HEATER CONTROLLER CLIP 10-PIN WATERPROOF SUSPENSION RIB 75. Install the heater controller stay as shown. LEFT SIDE COVER (Reuse) 10-PIN WATERPROOF 10-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save) 5 mm SCREW HEATER CONTROLLER STAY 18 of 21

19 78. Connect the heater controller as shown, and install the left side cover in the reverse order of removal. Confirm that any wire harness is not caught or too tight. 10-PIN WATERPROOF 79. Reinstall the parts as shown. Clean up with isopropyl alcohol before applying thread lock. Be sure to apply thread lock to the threads of the bolt. Repeat on the right side. HANDLE BAR WEIGHT (Reuse) RUBBER WASHER (Reuse) (Reuse) HEATER CONTROLLER (Reuse) LEFT SIDE COVER LEFT KNUCKLE GUARD (Reuse) THREAD LOCK 3 mm (Reuse) THREAD LOCK AREA 5 mm 80. Install the motorcycle s parts in the reverse order of removal. Confirm that any wire harness is not caught or too tight. 81. Check the heated grip, throttle, headlight and the other lights for proper operation. 19 of 21

20 DEALER TROUBLESHOOTING Stop the engine and turn the main switch OFF when you check the parts and circuits other than those of the heated grips. Symptom E1, E2 or E3 status display and heated grip status icon blinks alternately, and also heater switch indicator blinks. HEATER SWITCH Check Check for loose or poor contact connectors. Refer to the SYSTEM DIAGRAM of this manual and check for a blown fuse. INDICATOR Blink. Check for E1 status (Low battery voltage) : 1. Check the battery voltage. Blink. Blink once. Blink twice. Check for E2 status (Short circuit) : 1. Heated grip inspection. Check for resistance between the terminals. Standard : <Right> 8.2 ohms +/- 10% <Left> 8.2 ohms +/- 10% Blink. Blink 3 times. 2. Refer to the SYSTEM DIAGRAM of this manual and check for a short circuit in the heated grip related wires. 3. If no abnormality is found after the above checks 1 and 2, but the heated grip still does not operate properly, replace the heated grip (heater controller) with a new one. Check for E3 status (Faulty heated grip switch) : 1. Replace the heated grip (heater switch) with a new one. It is hard to check the switch with ordinary inspection methods (for continuity, voltage, etc.,) because it contains an integrated circuit. Check for E3 status (Open circuit) : 1. Heated grip inspection. Check for resistance between the terminals. Standard : <Right> 8.2 ohms +/- 10% <Left> 8.2 ohms +/- 10% 2. Refer to the SYSTEM DIAGRAM of this manual and check for an open circuit in the heated grip related wires. 3. If no abnormality is found after the above checks 1 and 2, but the heated grip still does not operate properly, replace the heated grip (heater controller) with a new one. 20 of 21

21 SYSTEM DIAGRAM 30A IGNITION SWITCH R R/Bl 10P HEATER CONTROLLER HEATER SWITCH 4P BATTERY OP FUSE 10A G R/Y GR Bu G Identify wire colors : Bl : Black Bu : Blue G : Green GR : Gray R : Red Y : Yellow W : White 2P Y/Bu LEFT HEATED GRIP 2P Y/R RIGHT HEATED GRIP W METER 21 of 21

INSTALLATION INSTRUCTIONS

Accessory Application Publication No. INSTALLATION INSTRUCTIONS HEATED GRIPS P/N 08T72-MGH-N12 VFR1200X/XD Honda Dealer: Please give a copy of these instructions to your customer. MII 15640 Issue Date