INSTALLATION INSTRUCTIONS

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1 INSTALLATION INSTRUCTIONS Accessory Application Publications No. CD CHANGER ATTACHMENT KIT 2005 CIVIC SI AII Issue Date AUG 2004 PARTS LIST CD Changer Attachment Kit (sold separately): P/N 08B26-S5T EPT seals CD changer bracket 4 Cushion tapes 8 Cap nuts, 6 mm 2 CD changer plates 4 Washer-screws, 4 x 8 mm 4 Clip-nuts, 6 mm Template A 4 Stepped bolts, 6 mm Left side bracket Template B Right side bracket Bus cable 13 Wire ties 2004 American Honda Motor Co., Inc - All Rights Reserved. AII (0408) 08B26-S5T of 14

2 6-Disc CD Changer (sold separately): P/N 08A26-1B1-100 CD changer Illustration of the CD Changer Installed in the Vehicle CD CHANGER 4 Washer-screws, 4 x 6 mm (Not used) Adhesive seal sheet AUDIO UNIT Cover plates CD magazine Owner s Manual L R INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Shop towel 10 mm Combination wrench Stubby Phillips screwdriver Diagonal cutters Utility knife Safety goggles Pushpin Drill 3 mm, 7.5 mm, and 10 mm Drill bits Uni-bit 30 mm Awl Masking tape Electrical tape or drill stop Isopropyl alcohol 1. Make sure you have the anti-theft code for the radio, then write down the radio station presets. 2. Disconnect the negative cable from the battery. 3. Open the glove box. Lower the glove box by releasing the right and left glove box stops. TABS (2) GLOVE BOX STOPS (2) Lower. 2 of 14 AII (0408) 2004 American Honda Motor Co., Inc - All Rights Reserved.

3 4. Remove the driver's dashboard lower cover. Turn the lock knob 90 counterclockwise. Gently pull down on the left side of the cover to release the two hooks, then pull down on the cover to release the three retaining tabs. Take care not to damage the retaining tabs. 6. Remove the shift lever trim: Pull the shift boot down, and remove the shift knob by turning it counterclockwise. Reach through the shift boot, and gently pull out on the shift lever trim to release the bottom of the trim. Lift up on the shift lever trim to release the five hooks and four clips. Unplug the hazard warning switch connector, and remove the shift lever trim. RETAINING TAB HAZARD WARNING SWITCH S (4) HOOKS (5) HOOK RETAINING TAB SHIFT LEVER TRIM KNOB (Turn 90 counterclockwise.) DRIVER'S DASHBOARD LOWER COVER 5. Remove the driver's dashboard under cover. Turn the lock knob 90 counterclockwise, and pull down on the rear of the cover to release the left clip. Pull the cover out toward you to release the remaining clip. Take care not to damage the clips. SHIFT KNOB KNOB (Turn 90 counterclockwise.) SHIFT BOOT Reach through the shift boot, and pull the shift lever trim out toward you. DRIVER'S DASHBOARD UNDER COVER LEFT 2004 American Honda Motor Co., Inc - All Rights Reserved. AII (0408) 3 of 14

4 7. Remove the vehicle harness clip from the center panel bracket by pushing up on the locking tab on the clip and pulling the clip out toward you. 9. Remove the dashboard center lower cover, and disconnect the accessory power socket connector. Remove the two self-tapping screws from the back of the front center console. CENTER BRACKET SELF-TAPPING SCREW Push on the locking tab. HARNESS 8. Reach through the glove box area, and loosen the bolt that secures the center panel. Reach through the area near the steering wheel, and loosen the bolt that secures the center panel. Remove the center panel (eight clips, and unplug the connectors). BOLTS (Loosen from the inside.) DASHBOARD CENTER LOWER COVER FRONT CENTER CONSOLE 10. Slide the front seat completely forward. Remove the rear center console (two washer-screws, two clips, and two retaining tabs). Take care not to damage the clips and retaining tabs. RETAINING TABS (2) S (2) RETAINING TAB CENTER WASHER- SCREW HOOK ANTENNA LEAD REAR CENTER CONSOLE S (8) 4 of 14 AII (0408) 2004 American Honda Motor Co., Inc - All Rights Reserved.

5 11. Remove the front center console: Slide the front seat completely rearward. Open the lid, and take out the console box mat. Remove the two bolts from the inside of the pocket. Remove the two clips, then slide the front center console to the rear to release the four retaining tabs. Take care not to damage the retaining tabs. CONSOLE BOX MAT 13. Turn over the cargo area mat, and remove the cargo area floor. CARGO AREA FLOOR CARGO AREA MAT BOLT RETAINING TAB 14. Remove the cargo area mat (three clips). S (3) BOLT FRONT CENTER CONSOLE Open the lid. CARGO AREA MAT 12. Open the hatch, and remove the center shelf. CENTER SHELF 2004 American Honda Motor Co., Inc - All Rights Reserved. AII (0408) 5 of 14

6 15. Remove the rear seat cushion bolt, and remove the rear seat cushion by lifting the rear of the cushion to release the hooks and then pulling it toward you. FLOOR CARPET REAR SEAT CUSHION 20. Remove the left rear seat-back center hinge (one bolt). SEAT-BACK SEAT- BACK CENTER HINGE SIDE TRIM 1 2 HOOK BOLT 22 N m (16 lb-ft) LEFT PIN HOOK BOLT 16. Remove the clip that secures the floor carpet. 17. Fold the right rear seat-back forward. Remove the hinge cover from the seat-back (three retaining clips). Take care not to damage the retaining clips. RETAINING TAB HINGE COVER BOLT 22 N m (16 lb-ft) SEAT-BACK CENTER HINGE 21. Remove the clip from the floor panel behind the seat-back. 22. Release the seat-back pin from the left rear side panel trim by sliding the seat-back forward while pushing it toward the outside. Remove the left rear seat-back. 23. Open the screw lid from the left rear side shelf. Remove the two self-tapping screws, and separate the left rear side shelf from the C-pillar trim. Push down to release the rear clip hooks, then pull the shelf out toward you to remove it. SELF-TAPPING SCREW REAR HOOKS (4) REAR SIDE SHELF C-PILLAR TRIM 1 2 RIGHT REAR SEAT-BACK SEAT BELT ANCHOR 18. Remove the clip from the floor panel behind the seat-back. 19. Remove the two bolts that fasten the seat-back hinge bracket, and move the right rear seat-back out of the way. SCREW LID REAR SEAT BELT 6 of 14 AII (0408) 2004 American Honda Motor Co., Inc - All Rights Reserved.

7 24. Remove the left rear bulkhead cover: Remove the clip from the left rear bulkhead cover. Take care not to damage the clip. Gently pry the left rear bulkhead cover away from the left rear side trim panel by inserting the end of a flat-tip screwdriver wrapped in a shop towel into the groove of the left rear bulkhead cover. 26. Remove the left rear seat belt lower anchor bolt. 27. Remove the rear trim panel (three clips and two hooks). Pry up on the seven retaining tabs, and remove the left rear bulkhead cover. Take care not to damage the retaining tabs. GROOVE FLAT-TIP SCREWDRIVER HOOK REAR TRIM 28. Remove the two upper screws and the rear lower clip from the left rear side trim panel. BULKHEAD COVER UPPER SCREW SIDE TRIM RETAINING TAB 25. Remove the clip that fastens the left rear side trim panel. Take care not to damage the clip. SIDE TRIM SEAT BELT LOWER ANCHOR BOLT 32 N m (24 lb-ft) REAR LOWER SIDE TRIM 29. Carefully pull the left rear side trim panel away from the body without creasing it American Honda Motor Co., Inc - All Rights Reserved. AII (0408) 7 of 14

8 30. Get template A from the kit. Tape the template to the left rear side trim panel in the area shown, and tape it in place using strips of masking tape. Using a pushpin, mark the trim panel at each of the five marked points on the template. Remove template A. PUSHPIN 33. Position template B on the air outlet area of the left rear side trim panel, and tape it in place using strips of masking tape. Using a pushpin, mark the trim panel at each of the four marked points on the template. Remove template B. MASKING TAPE TEMPLATE B SIDE TRIM FRONT MASKING TAPE Align template A with the cover opening of the left rear side trim panel. SIDE TRIM TEMPLATE A SIDE TRIM 31. While wearing eye protection, drill a 7.5 mm hole through each of the five marks on the trim panel. First drill with a 3 mm bit, then finish with a 7.5 mm bit. Wrap electrical tape 10 mm from the end of the drill bit, or use a drill stop. DRILL (First drill with a 3 mm bit, then finish with a 7.5 mm bit.) 10 mm PUSHPIN TEMPLATE B SIDE TRIM 34. While wearing eye protection, drill a 10 mm hole through the left rear side trim panel at each of the four marks you just made. First drill with a 3 mm drill bit, then finish with a 10 mm drill bit. Wrap electrical tape 10 mm from the end of the drill bit, or use a drill stop. ELECTRICAL TAPE 10 mm DRILL (Enlarge this hole to 30 mm.) 32. Expand the center 7.5 mm hole to 30 mm with a 30 mm Uni-bit. DRILL (First drill with a 3 mm drill bit, then finish with a 10 mm drill bit.) ELECTRICAL TAPE 8 of 14 AII (0408) 2004 American Honda Motor Co., Inc - All Rights Reserved.

9 35. Slide the four 6 mm clip nuts onto the left rear side trim panel through the 10 mm holes you just made. 38. Insert the studs of the two CD changer plates into the 7.5 mm holes (made in step 31) from the back. 6 mm NUT SIDE TRIM (AIR OUTLET AREA) 6 mm CAP NUT CD CHANGER BRACKET 6 mm STEPPED BOLT 6 mm CAP NUT CD CHANGER PLATE 36. Using scissors, cut 1/4 piece from one of the EPT seals. Wrap the other two EPT seals and the 1/4 piece of the EPT seal around the bus cable in the areas shown. 30 mm HOLE SIDE TRIM 1/4 PIECE OF EPT SEAL (Do not discard the remaining 3/4 piece of the EPT seal.) EPT SEAL 170 mm 1/4 piece of one EPT seal 39. Insert the studs of the CD changer plate into the holes in the CD changer bracket, and install a 6 mm cap nut on the end of each stud. Do not tighten the 6 mm cap nuts yet. 40. Temporarily secure the top of the CD changer bracket to the rear side lining with the four 6 mm stepped bolts, then tighten the four cap nuts and the four stepped bolts securely. Installing the CD Changer 41. Carefully unpack the CD changer. Remove the three shipping clips, and discard the shipping cover. Install an adhesive seal (included with the CD changer kit) over each of the three clip holes. Retain the shipping clips in case the unit needs to be serviced. SHIPPING S (3) SHIPPING COVER (Discard.) 20 mm (170 mm) (320 mm) ADHESIVE SEALS (3) 37. Align the 1/4 piece of the EPT seal you cut in step 36 with the 30 mm hole you drilled in step American Honda Motor Co., Inc - All Rights Reserved. AII (0408) 9 of 14

10 42. Visually check the position of the spring adjusting pins on both sides of the CD changer. If both of the spring adjusting pins are not in the horizontal (H) position, move the pins to the horizontal (H) position by sliding them up with an awl. SPRING ADJUSTING PIN (H: HORIZONTAL POSITION) 45. Secure the CD changer bus cable connector to the CD changer with the remaining 3/4 piece of the EPT seal cut in step 36. EPT SEAL (Remaining piece of the EPT seal cut in step 36) LOCKING COVER CD CHANGER LOCKING COVER CD CHANGER CD CHANGER BUS CABLE 46. Connect the bus cable connector to the CD changer bus cable connector. 43 Remove the backing from the "L" and "R" locking covers, and attach them to the sides of the CD changer. Align the diagonally opposite holes with the H and V positions. 44. Position the side brackets on the CD changer, and install the four washer-screws supplied with the CD Changer Attachment Kit. Note the direction of the side brackets. The square hole in each of the brackets should face the rear of the CD changer. Tighten the washer-screws securely. 47. Insert the studs of the right and left side brackets installed on the CD changer into the holes in the CD changer bracket, and install a cap nut on the end of each stud. Tighten the cap nuts securely. 6 mm CAP NUT LEFT SIDE BRACKET CD CHANGER RIGHT SIDE BRACKET WASHER-SCREWS (4) (Supplied with CD changer attachment kit) RIGHT SIDE BRACKET 6 mm CAP NUT CD CHANGER BRACKET LEFT SIDE BRACKET CD CHANGER BUS CABLE CD CHANGER BUS CABLE 10 of 14 AII (0408) 2004 American Honda Motor Co., Inc - All Rights Reserved.

11 Routing the Bus Cable 48. From the back of the left rear side trim panel, route the bus cable as shown. Secure the bus cable to the fuel fill door opener cable with two wire ties in the areas shown. Do not secure the bus cable to the clear washer tube. 50. Route the bus cable from the side panel to the center of the floor panel along the floor cross member as shown. CUSHION TAPE WIRE TIE Do not secure the bus cable to the clear washer tube. FUEL FILL DOOR OPENER CABLE BUS CABLE BUS CABLE WIRE TIE FLOOR CROSS MEMBER FLOOR FLOOR CARPET (Turn over.) Route the BUS cable from the center of the floor to the front. CUSHION TAPE HARNESS 51. Secure the bus cable to the floor panel with two cushion tapes in the areas shown. Clean the areas where the cushion tapes will attach with isopropyl alcohol. 52. Continue routing the bus cable through the center of the floor panel to the center panel opening. CENTER OPENING 49. Secure the bus cable to the body panel with one cushion tape in the area shown. Clean the area where the cushion tape will attach with isopropyl alcohol. HARNESS 2004 American Honda Motor Co., Inc - All Rights Reserved. AII (0408) 11 of 14

12 53. Route the bus cable so that its connector is about 50 mm farther than the vehicle 20-pin connector. Secure the bus cable to the vehicle harness with two wires in the areas shown. 55. Near the parking brake lever, secure the bus cable to the vehicle harness with three wire ties in the areas shown. WIRE TIE BUS CABLE 20-PIN HARNESS WIRE TIE About 50 mm 54. Secure the bus cable to the vehicle harness with two wire ties in the areas shown. 56. Loop the excess bus cable at the floor cross member, and secure it to the vehicle harness with four wire ties and one cushion tape. Clean the area where the cushion tape will attach with isopropyl alcohol. FLOOR CROSS MEMBER WIRE TIE CUSHION TAPE HARNESS HARNESS WIRE TIE Loop the bus cable, and secure it to the vehicle harness with four wire ties and one cushion tape. 12 of 14 AII (0408) 2004 American Honda Motor Co., Inc - All Rights Reserved.

13 Installing the Center Panel/Radio Unit 57. Check that the vehicle harnesses are not pinched by the stays. HARNESS 58. While holding the center panel with the radio unit installed near the center panel opening, plug the vehicle 20-pin connector, the antenna lead, the heater control harness connector, and the bus cable connector into the rear of the radio unit. ANTENNA LEAD CENTER STAY STAY BOLT (Tighten after installing the center panel.) ANTENNA LEAD 20-PIN 59. Reinstall the center panel American Honda Motor Co., Inc - All Rights Reserved. AII (0408) 13 of 14

14 60. Check that all wire harnesses are routed properly and all connectors are plugged in. 61. Reconnect the negative cable to the battery, and set the clock. 62. Enter the customer s radio anti-theft code, and reset the radio station presets. 63. Check the operation of the CD changer according to the Owner s Manual. 64. Put the CD changer Owner s Manual and the shipping clips retained in step 41 in the glove box. 65. Reinstall all removed parts. 66. Do the engine control module (ECM) idle learn procedure: Make sure all electrical items (A/C, audio, rear defogger, lights, etc.) are off. Start the engine. Hold the engine speed at 3,000 rpm with no load (in Park or Neutral) until the radiator fan comes on. Let the engine idle for 5 minutes with the throttle fully closed and all electrical items off. NOTE: When the radiator fan comes on, do not include its running time in the 5 minutes. 14 of 14 AII (0408) 2004 American Honda Motor Co., Inc - All Rights Reserved.

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