Equipment Welding machine
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1 Equipment Welding machine
2 quasar Speed and ease of use are the unique characteristics of Zhermack s Quasar welding equipment. Quasar and Quasar Plus use the thermal energy produced by an infrared electromagnetic wave source for primary and secondary braze welding on precious metals and base-metal alloys without using a direct flame. Compared with traditional systems, Quasar welds guarantee high mechanical resistance and structural uniformity.
3 Quasar and Quasar Plus produce thermal energy using an optical system of infrared light generating a maximum temperature of 1350 C. Quasar Plus also has a device to spot weld the metal structure to be welded. quasar USES QUASAR Braze welding of precious metals and base-metal alloys with blocking of the prostheses to be welded in the coating. QUASAR PLUS Braze welding of precious metals and base-metal alloys with blocking of the prosthesis by spot welding in an Argon environment.
4 Welding with Quasar and Quasar Plus eliminates combustion and excessive oxidation while the metal is heating up. USES quasar Fixed prostheses Implant prostheses Repairs
5 Welding with Quasar Plus is simple and intuitive for all operators right from the start. Unlike traditional welding methods, with Quasar Plus excellent welds can be obtained in about six minutes. The system is not suitable for precious alloys with a low melting point below 1050 and base-metal alloys with a high nickel content of >35% CHARACTERISTICS QUASAR QUASAR PLUS Maximum temperature obtainable 1350 C 1350 C Temperature indicator Darkened protective screen Spot welder to centre piece Fume suction system Joystick to move workplate Chamber temperature controller Knob for spot welding the piece - Spot welder power controller - Pedal and earth clamp for spot welding - Designed for Argon connection* - Electrodes included** - *The Argon is not supplied with the machine. Contact your local supplier. **Compound for ceramics Composition Mn Cr Mo Ni Si Fe Cr/Mn 20.0% 20.0% 2.5% 0.2% 1.0% for completion Melting temperature and spot welding electrode composition: Co/Cr for ceramics 1450 C Optional Compound for removable partial prostheses Composition Mo Cr Ni Si Ni/Cr 25.0% 26.5% 42.0% 2.0% Melting temperature and spot welding electrode composition: Ni/Cr for removable partial prostheses 1450 C Optional Compound Composition Au Pt Pd Ga In Rn Au 50.5% 1.0% 38.8% 2.0% 7.4% x Melting temperature and spot welding electrode composition: Au 1310 C
6 great precision IN THE SPOTLIGHT The temperature control system enables the pieces for welding to be heated gradually without the risk of damaging the metal. quasar The temperature focusing system enables the heated area of the pieces to be welded to be limited to about 1 cm in diameter The extraction system to eliminate the fumes and gases produced during welding reduces the deposit of residues and the possibility of porosity forming within the weld. The spot welding module with plasma technology in Argon environment fitted as standard in the Quasar Plus eliminates the coating placement phase and considerably reduces welding times The built-in joystick enables the workplate to be moved during welding
7 Compared with traditional welding systems, Quasar braze welding maintains the crystalline structure of the alloy intact, guaranteeing greater uniformity and chemical-physical resistance. TECHNIQUE IN THE SPOTLIGHT Uniform Quasar weld, free of flaws in the junction area and with irrelevant porosity in the central area. Uneven laser weld with evident porosity and at risk of breakage. Laser welding with obvious pointed flaws in the junction area. Example: Quasar Plus welding Example: laser weld
8 F Models Code Model Dimensions Weight Max. temperature Voltage Absorbed power C Quasar infrared welder L25/D36/H50 cm 27.9 kg 1350 C 230±10%/50-60 (V/Hz) 1100 Watt C Quasar Plus infrared welder L25/D36/H50 cm 29 kg 1350 C 230±10%/50-60 (V/Hz) 1100 Watt with spot welding system Accessories XR XR XR Electrodes for Cr/Co (for ceramics) ø 0,8 mm (x10) Electrodes for Cr/Co (for ceramics) ø 0,5 mm (x10) Electrodes for Cr/Co (for removable partial prostheses) ø 0,8 mm (x10) XR XR XR Standard equipment - Quasar Plus XR Electrodes for Cr/Co (for ceramics) ø 0,8 mm (x3) Goggles Electrodes for Cr/Co (for removable partial prostheses) ø 0,5 mm (x10) Electrodes for Au (for gold alloy) ø 0,8 mm (x10) Electrodes for Au (for gold alloy) ø 0,5 mm (x10) The images are merely indicative and for illustrative purposes only - Copyright 2014 Zhermack SpA All Rights Reserved BRANCHES GERMANY Zhermack GmbH Deutschland Öhlmühle 10 - D Marl T +49 (0) / F +49 (0) / info@zhermack.de POLAND Zhermapol Sp. z o.o. ul. Augustówka Warszawa - Polska T F biuro@zhermack.com USA Zhermack Inc. P.O. Box 4195, River Edge New Jersey T +1 (877) (732) F +1 (732) info@zhermackusa.com Zhermack S.p.A. Via Bovazecchino, Badia Polesine (RO) ITALY T F info@zhermack.com
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