Specialising in Cupro Nickel, Copper & Copper Alloys
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- Shavonne Dennis
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1 Specialising in Cupro Nickel, Copper & Copper Alloys
2 Sunflex Metal Industries Sunflex Metal Industries is a Leading Exporter of Cupro Nickel, Copper, Copper Alloys. 02
3 World s largest manufacturer and supplier for industrial metals and products. Greeting Sunflex Metal Industries is a leading metal service centre and distributor specializing in Copper Alloy, Stainless Steel, Aluminum and Brass. Sunflex Metal also specializes in precision cutting all metal products such as Round Bars, Rods, Pipes, Tubing, Coil, Sheet & Plate, Pipe Flanges & Fittings for your applications. Our longstanding relationships with many of our vendors enable us to purchase inventory from the best sources available at the most leading prices. With an extensive inventory and wide range of processing capabilities, we are a most popular supplier for all of your steel needs. Let our experienced sales force help you find the material to suit your steel requirements. We aim to save our customers time and money by providing the best product and services. Our corporate philosophy of source, supply, service which is wholeheartedly believed and practices not only by the management but also the other staff members. Thank you Certificates 0
4 General Information THE MATERIAL THE pipes, tubes, round bars, rods, nut bolts, buttweld & forged fittings, wire & wire mesh FOR COPPER AND COPPER-NICKEL ALLOYS. Pipes & Tubes Sheets & Plates Bars & Rods Nuts & Bolts Flanges Threaded Forged Fittings Buttweld Pipe Fittings Wire & Wire Mesh The Introduction of Cuni 90/10 and Cuni 70/0 Alloy : The Attractive corrosion and biofouling - Resistance of copper-nickel alloys in seawater and related environments have Led to their substantial use in marine service for many years. The two main, wrought copper-nickel Alloys chosen for seawater service contain 10% or 0% Nickel, respectively. Development work began in the 190s in response to A requirement by the british navy for in improved condenser material. Since the 1950s, the Alloy has become accepted for condenser service as well as for seawater pipe work in merchant and naval service. In naval vessels, the copper-nickel is preferred for surface ships; Whereas, the 70-0 alloy is used for submarines because its greater strength makes it more acceptable for the higher pressures encountered. These alloys are also used for power station condensers and offshore seawater pipe work on oil/gas platforms: Large quantities are selected for the desalination industry and they are additionally used for cladding and sheathing of marine structures and hulls. 04
5 General Information THE MATERIAL Characteristics of Copper Nickel Alloy: Good Resistance to stress corrosion & cavitaion erosion. Excelent resistance to sea water Good thermal stability (up to approx. 00 ) Good cold - workability Good Welding and solder properties Chemical Composition and Comparision Table for Cu-Ni Alloys Comparison Table of Standard Specifications for Cu-Ni 90/10 Pipe DIN DIN BS 2871 CN 102 EEMUA UNS C 7060x MIL-T-16420K ASTM B 466 C JIS H 00 C 7060T Cu+Ni+Fe Cu% rem. rem. rem. rem. rem. rem. Ni% Fe% Mn% max C % max max max max max Pb% max. 0.0 max max max max max S % max max max max max P% max max max max Zn% max max max max max Other imp max. 0.0 max max. 0.0 max Cu+Ni+Fe+Mn : min 99.5% Comparison Table of Standard Specifications for Cu-Ni 70/0 Pipe DIN BS 2871 CN 107 MIL-T-16420K ASTM B 466 C JIS H 00 Cu% rem. rem. rem. rem. Ni% Fe% Mn% max C % max max max Pb% max. 0.0 max max max S % max max max P% max max Zn% max max max Other imp. max Cu+Ni+Fe+Mn : min 99.5% 05
6 THE FABRICATION TECHNIQUES FOR COPPER NICKEL ALLOY Heating In the presence of contaminants such as sulphur, phosphorus, lead and other low-melting-point meals, copper alloys may become embrittled when heated. It is therefore important that the workpiece is clean and free from contaminants before heating. Sources of deleterious substances are marking and temperature indicating paints and crayons, lubricating grease and fluids, fuels etc. Fuels must be low in sulphur; e. g. natural gas and liquid petroleum gas should contain less than 0.1% and town sgas 0.25% maximum of sulphur. Fuel oil should contain a Maximum of 0.5% sulphur. (all percentages are by weight.) For Cunifer 10 and Cunifer 0 the furnace atmosphere should be neutral or very slightly reducing. Electric heating is recoended. Hot working Hot working may be carried out in the following ranges : 1. Cunifer ( ) 2. Cunifer ( ) See also the later section on got bending. The material may be charged into the furnace at maximum working temperature and allowed to soak until the workpiece is uniformly heated, approximately 60 minutes/100(4in) of section. The material should then be withdrawn iediately and worked within the specified range. Prolonged soaking should not be allowed. If during working, temperature of the metal falls below the specified minimum it must be reheated. Air cooling is satisfactory. Cold bending Pipes are normally supplied in the annealed condition. If possible, the tube should be bent using bending machines when the radius of curvature is equal to or greater than three times the diameter. Tubes up to 80(in) diameter may be cold bent with radius of curvature equal to twice the diameter. For bend radii less than this it is advisable to use fittings. Where cold bending is done without the use of a tube bending machine the tube must be filled. The most usual filler are dry silica sand free from all carbonaceous matter and sodium thiosulfate (hypo). The tube must be tightly packed. After bending it is important that the filler is completely removed and the tube thoroughly cleaned.be neutral or very slightly reducing. Electric heating is recoended. Annealing Metallurgical annealing is not necessary after hot working. For Cunifer 10 and Cunifer 0 a full anneal is achieved by heating to ( ) but a considerable degree of softening can be obtained b heating at ( ) Stress relief can be achieved by heating within the range ( ).. 06
7 Pickling After hot and/or cold bending, cleaning and stress relieving, all traces of scale should be removed by pickling or acid cleaning. A suitable pickling solution is 5 to 10% of sulphuric acid plus g/l(4 8 oz/gal.) of sodium dichromate. After picking, the tube should be thoroughly rinsed in hot, fresh water. Joining Metallurgically, Cunifer 10 and Cunifer 0 are solid-solution alloys with no deleterious second phases and experience no phase transformation during heating and cooling. They are usually welded or brazed in the annealed condition. It is also essential that the surfaces adjacent to the joint must be clean and free from oxide. To remove oxide and other contaminants, an area approximately 25(1in) wide on each side of the joint should be prepared by scratch-brushing with a clean, stainless steel brush used only for copper alloy. This is followed by degreasing with a non-toxic non-flaable solvent. No pre-heat is required, but the material must be free from moisture. In cold or humid conditions, it should be warmed to about 25 (80 ). Interpass temperature should be controlled and should not exceed 10 (250 ). Modern welding techniques such as TIG and MIG may be used in addition to brazing for the joining. Welding Consumables It is usual practice to weld Cunifer 10 with 70/0 copper-nickel bare filler metal. Flux-coated electrodes can be used for wall thicknesses of above 6. Welding consumables of almost matching composition to Cunifer 10 are, however, available. Under certain circumstances the use of a nominally 70/0 nickelcopper electrode or filler metal, particularly for dissimilar metal joints, is suggested. Cunifer 0 can be welded with 70/0 copper-nickel filler metal. Table 1 gives details of material specification. Welding Consumable Specifications Country 90/10 copper-nickel-iron 70/ 0 copper-nickel-iron Flux-coated electrode Filler wire Flux-coated electrode Filler wire Germany DIN17 S-CuNi10Fe Mat No DIN17 S-CuNi10Fe Mat No BS2901:Part Type C16 90/10 Cu-Ni-Fe-Ti DIN17 S-CuNi0Fe Mat No DIN17 S-CuNi0Fe Mat No BS2901:Part Type C18 0/70 Cu-Ni-Fe-Ti British United States of America AWS A 5.6 Class ECuNi AWS A 5.7 Class RCuNi Table 1 : Related specifications for flux-coated electrodes and bare filler wires for welding of Cunifer 10 and Cunifer 0. 07
8 Welding Whichever process is used, tack welds should be kept to a minimum and as short as possible. Tack welds should be deposited in the opposite direction to the subsequent weld run and each tack must be thoroughly cleaned before welding coences. Manual metal arc welding is applicable to Cunifer 10 and Cunifer 0 with thicknesses greater than 6(0.2in) The majority of flux-coated electrodes are recoended for operation with direction current, electrode positive. Suggested joint preparations are shown in figure1. JOINT PREPARATION Thickness Figure 1 : Suggested joint preparations for the welding of Cunifer 10 and Cunifer 0. Manual metal arc welding is preferably carried out in the downhand position. Positional welding can be performed successfully by skilled operators. Positional welding is facilitated by making the root run by the TIG process. Direction of travel is then reversed and welding continued with a weave motion TIG is preferred for metal thicknesses up to and including 6(0.2in). TIG welding may also be used for the root runs in thicker material, the fill-up runs being deposited by the manual metal arc process. TIG is preferred for metal thicknesses up to and including 6(0.2in). TIG welding may also be used for the root runs in thicker material, the fill-up runs being deposited by the manual metal arc process. For Cunifer 10 and Cunifer 0, direct current is required. For all these materials shielding gas is 99.95% pure argon which is also used as the back purging gas for Cunifer 10 and Cunifer 0. Satisfactory filler wires are given in table 1 and suggested edge preparations are shown in figure1. Table 2 gives typical operating data for TIG welding. Metal thickness Diameter of tungsten electrode Diameter of filler wire Welding current in or or to to to to Table 2 : Typical operating data for the TIG welding of Cunifer 10 and Cunifer 0 08
9 CONTENT PIPES PAGE - 10 BAR & PLATES PAGE - 1 Buttweld Pipe Fittings PAGE - 16 Flanges PAGE - 69 MACHINED FITTINGs PAGE
10 Pipes Pipes 10
11 US STANDARDS DIMENSION :- Cu-Ni 90/10 Cu-Ni 70/0 SEAMLESS and SEAM Pipe according to ANSI/ASTM B6.19M Outside Diameter of Pipe Ø D Schedule 5S Minimum Wall Thickness Schedule 10S Minimum Wall Thickness Nominal D Actual Actual Actual Actual Actual Actual SEAMLESS 1/ / / / / / / / / Outside Diameter of Pipe Ø D Schedule 40S Minimum Wall Thickness Schedule 80S Minimum Wall Thickness Nominal D Actual Actual Actual Actual Actual Actual SEAMLESS 1/ / / / / / / / /
12 EUROPEAN STANDARDS DIMENSION :- Cu-Ni 90/10 Cu-Ni 70/0 SEAMLESS and SEAM Pipe According to Metric Size, Navy(, ) NDS Size. Outside Diameter of Pipe Ø D Nominal ND Actual 10 bar 14 bar 16 bar 20 bar Minimum Wall Thickness Actual Minimum Wall Thickness Actual Minimum Wall Thickness Actual Minimum Wall Thickness Actual SEAMLESS 1/ / / / / / / / SEAMLESS or SEAM WELDED SEAM WELDED
13 Bars & Plates Bars & Plates 1
14 ROUND BARS Dimension : DIN 1756 / DIN 1782 Dimension Weight kg/m Dimension Weight kg/m HEXAGON BARS Dimension : DIN 176 Dimension Weight kg/m Dimension Weight kg/m
15 HEXAGON BARS Dimension : EN 1652 / EN 165 ASTM B171 Thickness t weight in kg/plate Dimension (b L) weight in kg/plate weight kg/m
16 Buttweld Pipe Fittings Buttweld Pipe Fittings 16
17 Buttweld Pipe Fittings Elbows R-1D-45 Seamless, Seam welded Elbows R-1D-90 Seamless, Seam welded Elbows R-1, 5D-45 Seamless, Seam welded Elbows R-1, 5D-90 Seamless, Seam welded Concentric Reducers Seamless Concentric Reducers Seamless, Seam welded Eccentric Reducers Seamless Eccentric Reducers Seam welded Equal Tees Seamless, Seam welded Reducing Tees Seamless, Seam welded Saddles Seamless, Seam welded Caps Seamless 17
18 ELBOWS SHORT RADIUS R~1D BAR and 14 BAR Dimension : Extrapolated from DIN Outside diameter of pipes ØD nomial Wall thickness e Radius a s Theoretical weight kg/piece SEAMLESS / / / SEAMLESS or SEAM WELDED SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 18
19 ELBOWS SHORT RADIUS R~1D BAR and 14 BAR Dimension : Extrapolated from DIN Outside diameter of pipes ØD nomial Wall thickness e Radius a Theoretical weight kg/piece SEAMLESS / / / SEAMLESS or SEAM WELDED SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 19
20 ELBOWS LONG RADIUS R~1, 5D BAR and 14 Bar Dimension : DIN Outside diameter of pipes ØD nomial Wall thickness e Radius a s Theoretical weight kg/piece SEAMLESS 1/ / / / / SEAMLESS or SEAM WELDED SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 20
21 ELBOWS LONG RADIUS R~1, 5D BAR Dimension : EEMUA Pub. N 146 Outside diameter of pipes ØD nomial Wall thickness e Radius a s Theoretical weight kg/piece SEAMLESS / / / SEAMLESS or SEAM WELDED SEAM WELDED
22 ELBOWS LONG RADIUS R~1, 5D BAR Dimension : EEMUA Pub. N 146 Outside diameter of pipes ØD nomial Wall thickness e Radius a s Theoretical weight kg/piece SEAMLESS / / / SEAMLESS or SEAM WELDED SEAM WELDED
23 ELBOWS LONG RADIUS R~1, 5D BAR and 14 Bar Dimension : DIN Outside diameter of pipes ØD Wall thickness Radius Theoretical weight nomial e a kg/piece SEAMLESS 1/ / / / / SEAMLESS or SEAM WELDED SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 2
24 ELBOWS LONG RADIUS R~1, 5D BAR Dimension : EEMUA Pub. N 146 Outside diameter of pipes ØD nomial Wall thickness e Radius a Theoretical weight kg/piece SEAMLESS / / / SEAMLESS or SEAM WELDED SEAM WELDED
25 ELBOWS LONG RADIUS R~1, 5D BAR Dimension : EEMUA Pub. N 146 Outside diameter of pipes ØD nomial Wall thickness e Radius a Theoretical weight kg/piece SEAMLESS / / / SEAMLESS or SEAM WELDED SEAM WELDED
26 CONCENTRIC REDUCERS 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAMLESS 1/2 / /4 / / / / / / /4 1/ / / /2 / / / / / /2 1 1/ / / / / / / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 26
27 CONCENTRIC REDUCERS 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical weight thickness Length nominal E e L kg/piece SEAMLESS / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 27
28 CONCENTRIC REDUCERS 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAMLESS * Other dimensions, wall thicknesses and outside diameters are also available upon request. 28
29 CONCENTRIC REDUCERS 10 BAR and 14 Bar Dimension : DIN nominal Outside diameter Wall thickness E e SEAMLESS or SEAM WELDED 1 4 Length L Theoretical weight kg/piece * Other dimensions, wall thicknesses and outside diameters are also available upon request. 29
30 CONCENTRIC REDUCERS 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAMLESS 1 / /4 / / / / / / / /2 1 1/ / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 0
31 CONCENTRIC REDUCERS 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 1
32 CONCENTRIC REDUCERS 10 BAR and 14 Bar Dimension : EMMUA Pub. N Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAMLESS or SEAM WELDED 2 1/ SEAM WELDED
33 CONCENTRIC REDUCERS 20 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAM WELDED 1 / /4 / / / / / / / /2 1 1/ / / / /
34 CONCENTRIC REDUCERS 20 BAR Dimension : EMMUA Pub. N Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAMLESS or SEAM WELDED 2 1/ SEAM WELDED
35 ECCENTRIC REDUCERS 10 BAR and 14 Bar Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAMLESS 1/2 / /4 / / / / / / /4 1/ / / /2 / / / / / /2 1 1/ / / / / / / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 5
36 ECCENTRIC REDUCERS 10 BAR and 14 Bar Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAMLESS / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 6
37 ECCENTRIC REDUCERS 10 BAR and 14 Bar Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 7
38 ECCENTRIC REDUCERS 10 BAR and 14 Bar Outside diameter Wall Theoretical Length weight thickness nominal E e L kg/piece SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 8
39 ECCENTRIC REDUCERS 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical Length weight thickness nominal E e L kg/piece SEAMLESS 1 / /4 / / / / / / / /2 1 1/ / / / /
40 ECCENTRIC REDUCERS 16 BAR Dimension : EMMUA Pub. N Outside diameter Wall Theoretical weight thickness Length nominal E e L kg/piece SEAM WELDED 2 1/
41 ECCENTRIC REDUCERS 20 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical Length weight thickness nominal E e L kg/piece SEAMLESS 1 / /4 / / / / / / / /2 1 1/ / / / /
42 ECCENTRIC REDUCERS 16 BAR Dimension : EMMUA Pub. N Outside diameter Wall Theoretical Length thickness weight nominal E e L kg/piece SEAM WELDED 2 1/
43 EQUAL TEES 10 BAR and 14 Bar Dimension : DIN Outside diameter of pipes ØD nominal Wall thickness e SEAMLESS A C Theoretical weight kg/piece 1/ / / / / SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 4
44 EQUAL TEES 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter of pipes ØD Wall Theoretical A C thickness weight nominal e kg/piece SEAMLESS / / / WELDED
45 EQUAL TEES 20 BAR Dimension : EMMUA Pub. N 146 Outside diameter of pipes ØD Wall Theoretical A C thickness weight nominal e kg/piece SEAMLESS / / / SEAM WELDED
46 REDUCING TEES 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical Center to face thickness weight nominal E e A C kg/piece SEAMLESS 1 1/ / / / / /2 1 1/ / / / / / / / / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 46
47 REDUCING TEES 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e A C kg/piece SEAMLESS 2 1/ / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 47
48 REDUCING TEES 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e A C kg/piece SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 48
49 REDUCING TEES 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e A C kg/piece SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 49
50 REDUCING TEES 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical to weight thickness Center face nominal E e A C kg/piece SEAMLESS 1 / /4 / / / / / / / /2 1 1/ / / / /
51 REDUCING TEES 16 BAR Dimension : EMMUA Pub. N Outside diameter Wall Theoretical to weight thickness Center face nominal E e A C kg/piece SEAM WELDED
52 REDUCING TEES 20 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical to weight thickness Center face nominal E e A C kg/piece SEAMLESS 1 / /4 / / / / / / / /2 1 1/ / / / /
53 REDUCING TEES 20 BAR Dimension : EMMUA Pub. N Outside diameter Wall Theoretical to weight thickness Center face nominal E e A C kg/piece SEAM WELDED
54 SADDLES With equal or reduced branch 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAMLESS 1/2 1/ /4 1/ / / / / /2 1 1/ / / / / / / / / / / / / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 54
55 SADDLES With equal or reduced branch 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAMLESS / / / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 55
56 SADDLES With equal or reduced branch 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAMLESS * Other dimensions, wall thicknesses and outside diameters are also available upon request. 56
57 SADDLES With equal or reduced branch 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 57
58 SADDLES With equal or reduced branch 10 BAR and 14 Bar Dimension : DIN Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAM WELDED * Other dimensions, wall thicknesses and outside diameters are also available upon request. 58
59 SADDLES With equal or reduced branch 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAMLESS 1 1/4 1 1/ /2 1 1/ / / / / / / / / / / / / / SEAMLESS or SEAM WELDED
60 SADDLES With equal or reduced branch 16 BAR Dimension : EMMUA Pub. N Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAMLESS or SEAM WELDED
61 SADDLES With equal or reduced branch 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall thickness Center to face Theoretical weight nominal E e H A kg/piece SEAM WELDED
62 SADDLES With equal or reduced branch 16 BAR Dimension : EMMUA Pub. N nominal Outside diameter Wall thickness E e SEAM WELDED Center to face H A Theoretical weight kg/piece
63 SADDLES With equal or reduced branch 20 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAMLESS 1 1/4 1 1/ /2 1 1/ / / / / / / / / / / / / / SEAMLESS or SEAM WELDED
64 SADDLES With equal or reduced branch 20 BAR Dimension : EMMUA Pub. N Outside diameter Wall Theoretical to weight thickness Center face nominal E e H A kg/piece SEAMLESS or SEAM WELDED
65 SADDLES With equal or reduced branch 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter Wall thickness Center to face Theoretical weight nominal E e H A kg/piece SEAM WELDED
66 END CAPS 10 BAR and 14 Bar Dimension : DIN Outside diameter of pipes ØD Wall thickness Height Theoretical weight nomial e SEAMLESS h1 h2 kg/piece / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 66
67 END CAPS 16 BAR Dimension : EMMUA Pub. N 146 Outside diameter of pipes ØD Wall thickness Height Theoretical weight nomial e SEAMLESS h1 + h2 kg/piece 1 1/ /
68 END CAPS 20 BAR Dimension : EMMUA Pub. N 146 Outside diameter of pipes ØD Wall thickness Height Theoretical weight nomial e h1 + h2 kg/piece SEAMLESS 1 1/ /
69 Flanges Flanges 69
70 Flanges Composite Weld Neck Flanges Inner Flanges (DIN) Composite Weld Neck Flanges Inner Flanges (Short type EEMUA) Composite Weld Neck Flanges Inner Flanges (Long type EEMUA) Composite Weld Neck Flanges Outer Flanges (ISO) Composite Weld Neck Flanges Outer Flanges (EEMUA) Composite Weld Neck Flanges Outer Flanges (ANSI) Composite blind Flanges (ISO, ANSI) Solid Welding Neck Flanges (DIN) Solid Weld Neck Flanges (EEMUA, ANSI) Solid Slip On Flanges (DIN, ANSI) Solid Slip On Flanges (EEMUA) Solid Blind Flanges (ISO, ANSI) 70
71 COMPOSITE WELD NECK FLANGES Inner flanges 10 BAR and 14 Bar Dimension : DIN 8607 Outside diameter of pipes ØD nomial Wall thickness ØA H C ØX R1 Theo. Weight e kg/piece / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 71
72 COMPOSITE WELD NECK FLANGES Short inner flanges type EEMUA 16 BAR Dimension : EMMUA Pub. N 145 Outside diameter of pipes ØD nomial Wall thickness e ØA H C ØX R1 Theo. Weight kg/piece 1/ / / / /
73 COMPOSITE WELD NECK FLANGES Short inner flanges type EEMUA 20 BAR Dimension : EMMUA Pub. N 145 Outside diameter of pipes ØD nomial Wall thickness e ØA H C ØX R1 Theo. Weight kg/piece 1/ / / / /
74 COMPOSITE WELD NECK FLANGES Long inner flanges type EEMUA 16 BAR Dimension : EMMUA Pub. N 145 Outside diameter of pipes ØD nomial Wall thickness ØA H C ØX R1 Theo. Weight e kg/piece 1/ / / / /
75 COMPOSITE WELD NECK FLANGES Long inner flanges type EEMUA 20 BAR Dimension : EMMUA Pub. N 145 Outside diameter of pipes ØD nomial Wall thickness ØA H C ØX R1 Theo. Weight e kg/piece 1/ / / / /
76 COMPOSITE WELD NECK FLANGES Outer flanges 10 BAR Dimension : ISO NP10 - DIN 8607 Outside diameter of pipes ØD ØA C ØB F Drilling ØG N Ød Theo. Weight nomial kg/piece / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 76
77 COMPOSITE WELD NECK FLANGES Outer flanges 150 LBS Dimension : EMMUA Pub. N 145 Outside diameter of pipes ØD ØA C ØB F Drilling ØG N Ød Theo. Weight nomial kg/piece 1/ / / / /
78 COMPOSITE WELD NECK FLANGES Outer flanges 150 LBS Dimension : ANSI B16.5 Outside diameter of pipes ØD nomial ØA H C ØX ØB R Drilling ØG N Ød Theo. Weight kg/piece 1/ / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 78
79 COMPOSITE WELD NECK FLANGES Outer flanges 00 LBS Dimension : ANSI B16.5 Outside diameter of pipes ØD nomial ØA H C ØX ØB R Drilling ØG N Ød Theo. Weight kg/piece 1/ / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 79
80 COMPOSITE BLIND FLANGES Outer flanges 10 BAR DISCS: FLANGES: Material : Carbon steel A105 (Galvanised or epoxy coated upon request) Dimension : ISO NP 10 Outside diameter of pipes ØD nomial ØA C ØR Drilling ØG N Ød Theo. Weight kg/piece 1/ / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 80
81 COMPOSITE BLIND FLANGES 150 LBS DISCS: FLANGES: Material : Carbon steel A105 (Galvanised or epoxy coated upon request) Dimension : ANSI B16.5 Outside diameter of pipes ØD nomial ØA C ØR Drilling ØG N Ød Theo. Weight kg/piece 1/ / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 81
82 COMPOSITE BLIND FLANGES 00 LBS DISCS: FLANGES: Material : Carbon steel A105 (Galvanised or epoxy coated upon request) Dimension : ANSI B16.5 Outside diameter of pipes ØD nomial ØA C ØR Drilling ØG N Ød Theo. Weight kg/piece 1/ / / / / * Other dimensions, wall thicknesses and outside diameters are also available upon request. 82
83 SOLID WELDING NECK FLANGES 10&16 BAR NP 10 Dimension: DIN 262 Outside diameter Drilling Theo. ØA H C ØX ØR F E Y of pipes ØD ØG N Ød weight nominal bolt holes kg/piece ND 1/2 to 7 welding neck flanges as per DIN 26. NP 16 are to be used NP 16 Dimension: DIN 26 Outside diameter Drilling Theo. ØA H C ØX ØR F E H1 of pipes ØD ØG N Ød weight nominal bolt kg/piece holes 1/ / / / / To be specified by purchaser To be specified by purchaser * Other dimensions, wall thicknesses and outside diameters are also available upon request. 8
84 SOLID WELDING NECK FLANGES 16 BAR Dimension : EMMUA Pub. N
85 SOLID WELDING NECK FLANGES 20 BAR Dimension : EMMUA Pub. N
86 SOLID WELDING NECK FLANGES 150 LBS Dimension : ANSI B
87 SOLID WELDING NECK FLANGES 00 LBS Dimension : ANSI B
88 SOLID SLIP ON FLANGES 10 BAR Fe1Mn alloy UNS C70600 CuNi 0Mn1Fe alloy UNS C71500 Dimension : DIN
89 SOLID SLIP ON FLANGES 16&20 BAR Fe1Mn alloy UNS C70600 CuNi 0Mn1Fe alloy UNS C71500 Dimension : EMMUA Pub. N
90 SOLID SLIP ON FLANGES 150 LBS Dimension : ASNI B
91 SOLID SLIP ON FLANGES 00 LBS Dimension : ASNI B
92 SOLID SLIP ON FLANGES 00 LBS Dimension : ASNI B
93 SOLID SLIP ON FLANGES 00 LBS Dimension : ASNI B16.5 9
94 Machined Fittings Machined Fittings 94
95 Machined Fittings Elbows 45 Socket welding or capillary ends Elbows 90 Socket welding or capillary ends Equal Tees Socket welding or capillary ends Reducing Tees Socket welding or capillary ends Straight Couplings Socket welding or capillary ends Half Couplings Socket welding or capillary ends Reducing Couplings Socket welding or capillary ends Couplings Threaded Half Couplings Threaded Reducing Inserts SW or capillary ends male ends Reducing Inserts Male SW or capillary ends Union Connectors Socket welding or capillary ends 95
96 Machined Fittings Union Connectors Butt welding ends Male Union Connectors SW or capillary ends male thread Male Union Connectors Butt welding ends male thread Female Union Connectors SW or capillary ends female thread Female Union Connectors Butt welding ends female thread Straight Connectors SW or capillary ends male thread Straight Connectors SW or capillary ends female thread Male Adaptors Butt welding ends male thread Female Adaptors Butt welding ends female thread Sprinkler Bushes Male Plug End Caps Socket welding or capillary ends 96
97 Machined Fittings End Caps Threaded Hexagonal Nipples Threaded Pipe Nipples Threaded Weldolets Sockolets Threadolets 97
98 ELBOWS SOCKET WELDING OR CAPILLARY ENDS Elbows 45 Elbows 90 98
99 EQUAL TEES SOCKET WELDING OR CAPILLARY ENDS 99
100 REDUCING TEES SOCKET WELDING OR CAPILLARY ENDS 100
101 COUPLINGS SOCKET WELDING OR CAPILLARY ENDS Straight couplings Half couplings 101
102 REDUCING COUPLINGS SOCKET WELDING OR CAPILLARY ENDS 102
103 COUPLINGS THREADED Straight couplings Half couplings 10
104 REDUCING INSERTS Capillary x male ends 104
105 REDUCING INSERTS Male x Capillary ends 105
106 UNION CONNECTORS Socket welding or capillary ends Butt welding ends 106
107 MALE UNION CONNECTORS Socket welding or capillary ends Male Butt welding ends Male 107
108 FEMALE UNION CONNECTORS Socket welding or capillary ends Female Butt welding ends Female 108
109 STRAIGHT CONNECTORS Socket welding or capillary end Male thread 109
110 STRAIGHT CONNECTORS Socket welding or capillary end Female thread 110
111 Adaptors Butt welding ends Male thread Butt welding ends Female thread 111
112 SPRINKLER BUSHES & MALE PLUGS Sprinkler bushes Male plugs 112
113 END CAPS Socket welding or capillary ends Dimension: EMMUA Pub. N 146 Female threaded 11
114 NIPPLES THREADED Hexagonal nipples Pipe nipples 114
115 WELDOLETS 16&20 BAR Dimension : EMMUA Pub. N
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