TRIAS Cable Management System Protecting Your Investments with Trusted and Reliable Energy Solutions and Services
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2 TRIAS Cable Management System Protecting Your Investments with Trusted and Reliable Energy Solutions and Services Guide to Finishing and Load Capacity Experience through the years PT. Trias Indra Saputra is the specialist of Cable Management System manufacturer in Indonesia since Available Finishing type : Symbol Description HG Hot Dip Galvanized CHG Continuous Hot Dip Galvanized PC Powder Coated A1 Alumunium AA 1100 A5 Alumunium AA 5052 A6 Alumunium 6063 S304 Stainless Steel SS304 S316 Stainless Steel SS316 Available Load Capacity based on NEMA VE1 : Load Span length (m) (kg/m) AA 8AA 10AA 12AA 20AA 74 5A 8A 10A 12A 20A C B - 12B 20B 149-8C - 12C 20C D E Contact us for custom load capacity or span length Let us help you be more competitive e are ready to make you more competitive by suggesting the most efficient and reliable design profiles and materials in your application. Qualified in all areas, specialist in heavy duty installation e are experienced in many verticals from light installation to heavy mining plant. Quality that never compromise ith integrated Quality Management System ISO 9001 : 2008, ISO : 2004, and OHSAS : 2007 certified by TUV Rheinland, PT Trias Indra Saputra is commited to give best quality to our customers. Recommended Finishing for different environment Recommended Possible Internal installation, normal environment External installation, urban environment Internal or external installation, Chemical industries HG CHG PC A1 A5 A6 S304 S316 External Installation, Oil and Gas or mining site e optimize your total system cost Complete and Versatile Solutions Safe and Reliable Product Design High Performance and Long Lifetime Marine environments Food production environments Acid or alkaline environments Galvanized finishing might have some changes of the appearance over time. This is perfectly normal according to standard ASTM A123. This is a natural process of the galvanize passivation and it doesn t affect the quality of the product Cable Management System Catalogue 2017 Cable Management System Catalogue 02
3 Guide to Cable Capacity Cable Capacity Calculation : Table 2 : PVC unarmoured stranded copper power cables to BS6346 Nom. 2 core 3 core 4 core area of conductor (kg/m) (kg/m) (kg/m) D D D Note : this calculation only provides an estimate of the maximum load which can be physically contained within a ladder. The ability of that ladder to support such a load depends upon the spacing of its supports Maximum capacity of the cables depends on the load resistance and support placement of the cable tray. Tables 1 to 3 below give typical weights and diameters (D) for BS6346 armoured and unarmoured stranded copper power and control cables. Cables with XLPE (cross linked polyethylene) insulation are usually slightly lighter so the information given may also be used for these cables too. For all other types of cable (e.g. paper insulated cable or cable with aluminium conductors) refer to the cable manufacturer s catalogue for details and guidance. Values show approx weight and diameter of typical cables. Table 1 : PVC Armoured Power/Control cable Nom. 2 core 3 core 4 core area of conductor (kg/m) (kg/m) D D (kg/ m) D Table 3 : PVC armoured stranded copper power cables to BS6346 Nom. area of conductor (kg/m) 2 core 3 core 4 core D (kg/m) D (kg/m) D To calculate the cable capacity, make sure that the total cable area is less than 50% of the cable laying area of the cable tray (according to NEC Section ) and total cable weight does not exceeding the cable tray load capacity. For detailed load capacity and cable laying area, please refer to each products in this catalogue How to use the Catalogue e use the alphanumeric system in our catalogue to identify our products properties Example : LU EL F 10 D 90 Radius / Diameter Height idth Material Function Product Categories Shortcode : Product Categories : LU Ladder U (Inside Flange) L LH LI TC TU TD TT AC Ladder profile Ladder HD (Outside Flange) Ladder Alumunium profile I type Perforated Tray C (flange type) Perforated Tray U (non - flange type) Solid Bottom Tray C (flange type) Solid Bottom Tray U (non - flange type) Accessories Function: ST EL TE XR OR IR SR JS HF VF FS SC EC TC XC IC OC RC HB BS ES SE CA CC HR EB CL CI Straight Elbow Tee Cross Outside Riser Inside Riser Straight Reducer Jointing Set Horizontal Fishplate Vertical Fishplate Splice Plate for Stand Straight Cover Elbow Cover Tee Cover Cross Cover Inside Riser Cover Outside Riser Cover Reducer Cover Hanger Beam Bracket Support End Stop Separator Hold Down Clamp Cover Clamp Hanger Rod Earth Bonding Cover Clip Hold Down Clip Material F S A Steel Stainless Steel Alumunium idth: mm mm mm mm mm mm mm mm mm mm mm Height: B D E F 50 mm 100 mm 127 mm 152 mm Radius: mm mm mm Diameter: M6 M1 M6 (6mm) M10 (10mm) 38 3/8 12 1/2 34 3/ / / Cable Management System Catalogue 2017 Cable Management System Catalogue 04
4 Ladder H-100, Medium Duty Cable Management System Compact and Reliable Cable Ladder Cable Capacity Calculation Example : e have also been trusted in Industries eldless Design For Faster Delivery Time Special Rung Design Compact and sturdy C-Shaped Rung L Type - shaped profile. Reduced deflection while loaded with cables LU Type Inside Flange Design For maximum competitive and compactness Detailed Dimension Continuous Hot Dip Galvanize Finishing Superior Corrosive Resistance Performance 2000 hrs Salt Spray Test (JIS Z 2371) Result Hot Dip Galvanized 90 g.m2 CHDG 90 g.m2 Table 1 : PVC armoured stranded copper power cables to BS6346 cable capacity for H-100 with 3m span Product Application of Ladder H-100, Medium Duty Cable Management System Nominal area of conductor 3 core t = 1.5mm t = 1.8mm t = 2mm Detailed calculation method can be found in page 3. Other load capacity calculation is available at High Rise Buildings Shopping Mall Apartments Hotel and Condominium Data Center Hospital TRIAS Ladder H-100 has been trusted by our customer in a huge Industrial site, Krakatau Posco In one of our biggest project ever with around $4.5M Cable Ladder sold in this project, our weldless Ladder H-100 have won the competition against other solutions. Load Capacity H = 100mm = refer to page 07 D = 78mm Recommended Span Length Thickness 3 m 1.8 mm 74 kg/m Other Available thickness 1.5 mm 37 kg/m 2.0 mm 97 kg/m Based on NEMA VE - 1 standard For other materials load capacity please contact us Cable Management System Catalogue 2017 Cable Management System Catalogue 06
5 Ladder H-100, Medium Duty Cable Management System Selection Table Ladder idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser hile selecting the product code, replace the letter shown in red with your choice from the options below : AA LUR LR M F S A : Product type : for U type (inside flange) : for type : Material : Hot Rolled Mild Steel Sheet : Stainless Steel Material : Alumunium Material 100 AA ST M 10D AA EL M 10D R AA TE M 10D R AA XR M 10D R AA IR M 10D R 150 AA ST M 15D AA EL M 15D R AA TE M 15D R AA XR M 15D R AA IR M 15D R 200 AA ST M 20D AA EL M 20D R AA TE M 20D R AA XR M 20D R AA IR M 20D R 300 AA ST M 30D AA EL M 30D R AA TE M 30D R AA XR M 30D R AA IR M 30D R 400 AA ST M 40D AA EL M 40D R AA TE M 40D R AA XR M 40D R AA IR M 40D R 500 AA ST M 50D AA EL M 50D R AA TE M 50D R AA XR M 50D R AA IR M 50D R 600 AA ST M 60D AA EL M 60D R AA TE M 60D R AA XR M 60D R AA IR M 60D R *) 800mm and 900mm width also available upon request *) other materials and finishing available upon request Cover Selection Table idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser 100 LG SC FF M 10 LG EC FF M 10 R LG TC FF M 10 R LG XC FF M 10 R LG IC FF M 10 R 150 LG SC FF M 15 LG EC FF M 15 R LG TC FF M 15 R LG XC FF M 15 R LG IC FF M 15 R 200 LG SC FF M 20 LG EC FF M 20 R LG TC FF M 20 R LG XC FF M 20 R LG IC FF M 20 R 300 LG SC FF M 30 LG EC FF M 30 R LG TC FF M 30 R LG XC FF M 30 R LG IC FF M 30 R 400 LG SC FF M 40 LG EC FF M 40 R LG TC FF M 40 R LG XC FF M 40 R LG IC FF M 40 R 500 LG SC FF M 50 LG EC FF M 50 R LG TC FF M 50 R LG XC FF M 50 R LG IC FF M 50 R 600 LG SC FF M 60 LG EC FF M 60 R LG TC FF M 60 R LG XC FF M 60 R LG IC FF M 60 R AA OR M 10D R AA OR M 15D R AA OR M 20D R AA OR M 30D R AA SR M 30 2 D AA LR M 30 2 D AA RR M 30 2 D AA OR M 40D R AA SR M 40 2 D AA LR M 40 2 D AA RR M 40 2 D AA OR M 50D R AA SR M 50 2 D AA LR M 50 2 D AA RR M 50 2 D AA OR M 60D R AA SR M 60 2 D AA LR M 60 2 D AA RR M 60 2 D LG OC FF M 10D R LG OC FF M 15D R LG OC FF M 20D R LG OC FF M 30D R LG SRC FF M 30 2 LG LRC FF M 30 2 LG RRC FF M 30 2 LG OC FF M 40D R LG SRC FF M 40 2 LG LRC FF M 40 2 LG RRC FF M 40 2 LG OC FF M 50D R LG SRC FF M 50 2 LG LRC FF M 50 2 LG RRC FF M 50 2 LG OC FF M 60D R LG SRC FF M 60 2 LG LRC FF M 60 2 LG RRC FF M 60 2 R : Radius 30 : 300 mm 45 : 450 mm 60 : 600 mm 2 : Second width (only applicable in Reducer) mm 150 mm mm 200 mm mm 150 mm 15 FF SF PF 400 mm 40 : Cover flange (only applicable in cover) : Solid Flange : Peak Flange Example : LR OR F 10 F 30 type Outside Riser with Steel Material, idth 100mm Height 152mm and Radius 300mm note 1 : standard materials and finishes are SS316, AL5052, and Hot Dip galvanized steel sheet, Other material such as SS304, Zn-Al- Mg, and AA1100 available upon request. note 2 : HD Profile (Outside Flange) for medium duty also available upon request Cable Management System Catalogue 2017 Cable Management System Catalogue 08
6 Ladder H-127, Heavy Duty Cable Management System High Capacity Cable Ladder High Capacity Cable Management System Suitable for most Industrial needs Trias H-127 cable laying area and load resistance have been designed to meet most of the Industrial needs Detailed Dimension HD 127 Type Outside Flange Design For maximum load capacity Available Finishing type : HG PC A1 A5 S304 S316 Cable Capacity Calculation Example : Below is the calculation examples for cable capacity. Detailed calculation method can be found in page 3. Table 1 : PVC armoured stranded copper power cables to BS6346 cable capacity for H-127 type with 3m span Nominal 3 core HG area of conductor t = 1.5mm t = 1.8mm t = 2mm *) Please contact us for other materials cable capacity Main advantages : 1. High Load Resistance 2. Versatile usage 3. Various materials and finishes available Project References : Jawa 2 Combined Cycle Power Plant 280 kg/m 2 Load Resistance with F.O.S of 2 Product Application of Ladder H-127 Heavy Duty Cable Management System Processing Industries Superblocks Office Buildings Medium sized Power Plant H = 127mm = refer to page 11 D = 89mm Load Capacity Recommended Thickness Span Length 3 m 1.8 mm 179 kg/m Other Available Thickness 1.5 mm 97 kg/m 2.0 mm 299 kg/m Based on NEMA VE - 1 standard For other materials load capacity please contact us HG Cable Management System Catalogue 2017 Cable Management System Catalogue 10
7 Ladder H-127, Heavy Duty Cable Management System Selection Table Ladder idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser hile selecting the product code, replace the letter shown in red with your choice from the options below : M F S A : Material : Hot Rolled Mild Steel Sheet : Stainless Steel Material : Alumunium Material R : Radius 30 : 300 mm 45 : 450 mm 60 : 600 mm 100 LH ST M 10E LH EL M 10E R LH TE M 10E R LH XR M 10E R LH IR M 10E R LH OR M 10E R 2 : Second width (only applicable in Reducer) 150 LH ST M 15E LH EL M 15E R LH TE M 15E R LH XR M 15E R LH IR M 15E R 200 LH ST M 20E LH EL M 20E R LH TE M 20E R LH XR M 20E R LH IR M 20E R 300 LH ST M 30E LH EL M 30E R LH TE M 30E R LH XR M 30E R LH IR M 30E R 400 LH ST M 40E LH EL M 40E R LH TE M 40E R LH XR M 40E R LH IR M 40E R 500 LH ST M 50E LH EL M 50E R LH TE M 50E R LH XR M 50E R LH IR M 50E R 600 LH ST M 60E LH EL M 60E R LH TE M 60E R LH XR M 60E R LH IR M 60E R 800 LH ST M 80E LH EL M 80E R LH TE M 80E R LH XR M 80E R LH IR M 80E R 900 LH ST M 90E LH EL M 90E R LH TE M 90E R LH XR M 90E R LH IR M 90E R Cover Selection Table idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser 100 LH SC FF M 10 LH EC FF M 10 R LH TC FF M 10 R LH XC FF M 10 R LH IC FF M 10 R 150 LH SC FF M 15 LH EC FF M 15 R LH TC FF M 15 R LH XC FF M 15 R LH IC FF M 15 R 200 LH SC FF M 20 LH EC FF M 20 R LH TC FF M 20 R LH XC FF M 20 R LH IC FF M 20 R 300 LH SC FF M 30 LH EC FF M 30 R LH TC FF M 30 R LH XC FF M 30 R LH IC FF M 30 R 400 LH SC FF M 40 LH EC FF M 40 R LH TC FF M 40 R LH XC FF M 40 R LH IC FF M 40 R 500 LH SC FF M 50 LH EC FF M 50 R LH TC FF M 50 R LH XC FF M 50 R LH IC FF M 50 R 600 LH SC FF M 60 LH EC FF M 60 R LH TC FF M 60 R LH XC FF M 60 R LH IC FF M 60 R 800 LH SC FF M 80 LH EC FF M 80 R LH TC FF M 80 R LH XC FF M 80 R LH IC FF M 80 R 900 LH SC FF M 90 LH EC FF M 90 R LH TC FF M 90 R LH XC FF M 90 R LH IC FF M 90 R LH OR M 15E R LH OR M 20E R LH OR M 30E R LH SR M 30 2 E LH LR M 30 2 E LH RR M 30 2 E LH OR M 40E R LH SR M 40 2 E LH LR M 40 2 E LH RR M 40 2 E LH OR M 50E R LH SR M 50 2 E LH LR M 50 2 E LH RR M 50 2 E LH OR M 60E R LH SR M 60 2 E LH LR M 60 2 E LH RR M 60 2 E LH OR M 80E R LH SR M 80 2 E LH LR M 80 2 E LH RR M 80 2 E LH OR M 90E R LH SR M 90 2 E LH LR M 90 2 E LH RR M 90 2 E LH OC FF M 10E R LH OC FF M 15E R LH OC FF M 20E R LH OC FF M 30E R LH SRC FF M 30 2 LH LRC FF M 30 2 LH LRC FF M 30 2 LH OC FF M 40E R LH SRC FF M 40 2 LH LRC FF M 40 2 LH LRC FF M 40 2 LH OC FF M 50E R LH SRC FF M 50 2 LH LRC FF M 50 2 LH LRC FF M 50 2 LH OC FF M 60E R LH SRC FF M 60 2 LH LRC FF M 60 2 LH LRC FF M 60 2 LH OC FF M 80E R LH SRC FF M 80 2 LH LRC FF M 80 2 LH LRC FF M 80 2 LH OC FF M 90E R LH SRC FF M 90 2 LH LRC FF M 90 2 LH LRC FF M mm 150 mm mm 200 mm mm 150 mm / mm / 900 mm FF SF PF 400 mm mm mm 60 : Cover flange (only applicable in cover) : Solid Flange : Peak Flange Example : LHORF10F30 HD type Outside Riser with Steel Material, idth 100mm Height 152mm and Radius 300mm note : standard materials and finishes are SS316, AL5052, and Hot Dip galvanized steel sheet, Other material such as SS304, Zn-Al-Mg, and AA1100 available upon request Cable Management System Catalogue 2017 Cable Management System Catalogue 12
8 Ladder H-152, Super Heavy Duty Cable Management System Extra High Capacity Cable Ladder Ultra High Load Resistance Cable Management System For very demanding applications Trias H-152 load resistance and capacities have been calculated carefully to provide the most spaces to very demanding applications such as power generation plant and mining application Available Finishing type : HG PC A1 A5 S304 S316 Detailed Dimension HD 152 RF Type Outside Returned Flange Design For even more load capacity HD 152 Type Outside Flange Design For maximum load capacity Cable Capacity Calculation Example : Below is the calculation examples for cable capacity. Detailed calculation method can be found in page 3. Table 1 : PVC armoured stranded copper power cables to BS6346 max. cable capacity for H-152 with 6m span Nominal 3 core HG area of conductor t = 1.5mm t = 1.8mm t = 2mm *) Please contact us for other materials cable capacity Main advantages : 1. Ultra High Load Resistance 2. Available for Long Span Design 3. Various materials and finishes available Project References : Asahimas Chemical Factoryt Designed for 6m span length Product Application of Trias H-152 Super Heavy Duty Cable Ladder Heavy Industries Infrastructures Mining Power Plant Oil & Gas Load Capacity HG H = 152mm = refer to page 15 D = 114mm Recommended Span Length Thickness 3 m 6 m 1.8 mm 179 kg/m 74 kg/m Other Available Thickness 1.5 mm 97 kg/m 37 kg/m 2.0 mm 299 kg/m 112 kg/m 2.0 mm RF N/A 149 kg/m Based on NEMA VE - 1 standard For other materials load capacity please contact us Cable Management System Catalogue 2017 Cable Management System Catalogue 14
9 Ladder H-152, Super Heavy Duty Cable Management System Selection Table Ladder idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser hile selecting the product code, replace the letter shown in red with your choice from the options below : AA LH LHR M F S A : Product type : for HD type (outside flange) : for HD with return flange : Material : Hot Rolled Mild Steel Sheet : Stainless Steel Material : Alumunium Material 100 AA ST M 10F AA EL M 10F R AA TE M 10F R AA XR M 10F R AA IR M 10F R 150 AA ST M 15F AA EL M 15F R AA TE M 15F R AA XR M 15F R AA IR M 15F R 200 AA ST M 20F AA EL M 20F R AA TE M 20F R AA XR M 20F R AA IR M 20F R 300 AA ST M 30F AA EL M 30F R AA TE M 30F R AA XR M 30F R AA IR M 30F R 400 AA ST M 40F AA EL M 40F R AA TE M 40F R AA XR M 40F R AA IR M 40F R 500 AA ST M 50F AA EL M 50F R AA TE M 50F R AA XR M 50F R AA IR M 50F R 600 AA ST M 60F AA EL M 60F R AA TE M 60F R AA XR M 60F R AA IR M 60F R 800 AA ST M 80F AA EL M 80F R AA TE M 80F R AA XR M 80F R AA IR M 80F R 900 AA ST M 90F AA EL M 90F R AA TE M 90F R AA XR M 90F R AA IR M 90F R Cover Selection Table idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser 100 LH SC FF M 10 LH EC FF M 10 R LH TC FF M 10 R LH XC FF M 10 R LH IC FF M 10 R 150 LH SC FF M 15 LH EC FF M 15 R LH TC FF M 15 R LH XC FF M 15 R LH IC FF M 15 R 200 LH SC FF M 20 LH EC FF M 20 R LH TC FF M 20 R LH XC FF M 20 R LH IC FF M 20 R 300 LH SC FF M 30 LH EC FF M 30 R LH TC FF M 30 R LH XC FF M 30 R LH IC FF M 30 R 400 LH SC FF M 40 LH EC FF M 40 R LH TC FF M 40 R LH XC FF M 40 R LH IC FF M 40 R 500 LH SC FF M 50 LH EC FF M 50 R LH TC FF M 50 R LH XC FF M 50 R LH IC FF M 50 R 600 LH SC FF M 60 LH EC FF M 60 R LH TC FF M 60 R LH XC FF M 60 R LH IC FF M 60 R 800 LH SC FF M 80 LH EC FF M 80 R LH TC FF M 80 R LH XC FF M 80 R LH IC FF M 80 R 900 LH SC FF M 90 LH EC FF M 90 R LH TC FF M 90 R LH XC FF M 90 R LH IC FF M 90 R AA OR M 10F R AA OR M 15F R AA OR M 20F R AA OR M 30F R AA SR M 30 2 F AA LR M 30 2 F AA RR M 30 2 F AA OR M 40F R AA SR M 40 2 F AA LR M 40 2 F AA RR M 40 2 F AA OR M 50F R AA SR M 50 2 F AA LR M 50 2 F AA RR M 50 2 F AA OR M 60F R AA SR M 60 2 F AA LR M 60 2 F AA RR M 60 2 F AA OR M 80F R AA SR M 80 2 F AA LR M 80 2 F AA RR M 80 2 F AA OR M 90F R AA SR M 90 2 F AA LR M 90 2 F AA RR M 90 2 F LH OC FF M 10F R LH OC FF M 15F R LH OC FF M 20F R LH OC FF M 30F R LH SRC FF M 30 2 LH LRC FF M 30 2 LH LRC FF M 30 2 LH OC FF M 40F R LH SRC FF M 40 2 LH LRC FF M 40 2 LH LRC FF M 40 2 LH OC FF M 50F R LH SRC FF M 50 2 LH LRC FF M 50 2 LH LRC FF M 50 2 LH OC FF M 60F R LH SRC FF M 60 2 LH LRC FF M 60 2 LH LRC FF M 60 2 LH OC FF M 80F R LH SRC FF M 80 2 LH LRC FF M 80 2 LH LRC FF M 80 2 LH OC FF M 90F R LH SRC FF M 90 2 LH LRC FF M 90 2 LH LRC FF M 90 2 R : Radius 30 : 300 mm 45 : 450 mm 60 : 600 mm 2 1 : Second width (only applicable in Reducer) mm 150 mm mm 200 mm mm 150 mm / mm / 900 mm FF SF PF 400 mm mm mm 60 : Cover flange (only applicable in cover) : Solid Flange : Peak Flange Example : LHORF10F30 HD type Outside Riser with Steel Material, idth 100mm Height 152mm and Radius 300mm note : standard materials and finishes are SS316, AL5052, and Hot Dip galvanized steel sheet, Other material such as SS304, Zn-Al-Mg, and AA1100 available upon request Cable Management System Catalogue 2017 Cable Management System Catalogue 16
10 Aluminium-I Profile Cable Ladder Special Designed Aluminium Cable Ladder Designed to carry the load It was designed with many value-added features to streamline the engineering, purchasing and installation of cable tray. High Load Resistance Perfect for industrial installations with large diameter cables. Designed to meet latest industry and load standards Available Finishing type : A6 Main advantages : 1. Lightweight yet strong 2. Low Deflection while loaded 3. Fast Installation Project References : TRIAS Aluminium-I Cable Ladder has been trusted by our customer in a huge Power Generation Plant, Sarulla Geothermal Power Plant Detailed Dimension I - Type Special alumunium extruded I-beam type side rail Reduced Deflection Profiled extruded design make it possible to reduce the deflection of installation Special rung connection Creates better rung attachment Better visual appearance Solid profiles Lower Deflection while loaded 179 kg/m load capacity with F.O.S 1.5 Product Application of Trias I Aluminium Cable Ladder H = 152mm = refer to page 19 D = 114mm Load Capacity Height Span Length 3 m 6 m kg/m 112 kg/m Load Capacity tested based on NEMA VE - 1 standard For non standard height 127mm and 152mm load capacity please contact us Processing Industries Corrosive Environment Areas Data Center Cable Management System Catalogue 2017 Cable Management System Catalogue 18
11 Alumunium-I Profile Cable Ladder Selection Table Ladder idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser hile selecting the product code, replace the letter shown in red with your choice from the options below : M A H D : Material : Aluminium Material : Height : 100mm 100 LI ST M 10 H LI EL M 10 H R LI TE M 10 H R LI XR M 10 H R LI IR M 10 H R 150 LI ST M 15 H LI EL M 15 H R LI TE M 15 H R LI XR M 15 H R LI IR M 15 H R 200 LI ST M 20 H LI EL M 20 H R LI TE M 20 H R LI XR M 20 H R LI IR M 20 H R 300 LI ST M 30 H LI EL M 30 H R LI TE M 30 H R LI XR M 30 H R LI IR M 30 H R 400 LI ST M 40 H LI EL M 40 H R LI TE M 40 H R LI XR M 40 H R LI IR M 40 H R 500 LI ST M 50 H LI EL M 50 H R LI TE M 50 H R LI XR M 50 H R LI IR M 50 H R 600 LI ST M 60 H LI EL M 60 H R LI TE M 60 H R LI XR M 60 H R LI IR M 60 H R 800 LI ST M 80 H LI EL M 80 H R LI TE M 80 H R LI XR M 80 H R LI IR M 80 H R 900 LI ST M 90 H LI EL M 90 H R LI TE M 90 H R LI XR M 90 H R LI IR M 90 H R Cover Selection Table idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser 100 LI SC FF M 10 LI EC FF M 10 R LI TC FF M 10 R LI XC FF M 10 R LI IC FF M 10 R 150 LI SC FF M 15 LI EC FF M 15 R LI TC FF M 15 R LI XC FF M 15 R LI IC FF M 15 R 200 LI SC FF M 20 LI EC FF M 20 R LI TC FF M 20 R LI XC FF M 20 R LI IC FF M 20 R 300 LI SC FF M 30 LI EC FF M 30 R LI TC FF M 30 R LI XC FF M 30 R LI IC FF M 30 R 400 LI SC FF M 40 LI EC FF M 40 R LI TC FF M 40 R LI XC FF M 40 R LI IC FF M 40 R 500 LI SC FF M 50 LI EC FF M 50 R LI TC FF M 50 R LI XC FF M 50 R LI IC FF M 50 R 600 LI SC FF M 60 LI EC FF M 60 R LI TC FF M 60 R LI XC FF M 60 R LI IC FF M 60 R 800 LI SC FF M 80 LI EC FF M 80 R LI TC FF M 80 R LI XC FF M 80 R LI IC FF M 80 R 900 LI SC FF M 90 LI EC FF M 90 R LI TC FF M 90 R LI XC FF M 90 R LI IC FF M 90 R LI OR M 10 H R LI OR M 15 H R LI OR M 20 H R LI OR M 30 H R LI SR M 30 2 H LI LR M 30 2 H LI RR M 30 2 H LI OR M 40 H R LI SR M 40 2 H LI LR M 40 2 H LI RR M 40 2 H LI OR M 50 H R LI SR M 50 2 H LI LR M 50 2 H LI RR M 50 2 H LI OR M 60 H R LI SR M 60 2 H LI LR M 60 2 H LI RR M 60 2 H LI OR M 80 H R LI SR M 80 2 H LI LR M 80 2 H LI RR M 80 2 H LI OR M 90 H R LI SR M 90 2 H LI LR M 90 2 H LI RR M 90 2 H LI OC FF M 10D R LI OC FF M 15D R LI OC FF M 20D R LI OC FF M 30D R LI SRC FF M 30 2 LI LRC FF M 30 2 LI LRC FF M 30 2 LI OC FF M 40D R LI SRC FF M 40 2 LI LRC FF M 40 2 LI LRC FF M 40 2 LI OC FF M 50D R LI SRC FF M 50 2 LI LRC FF M 50 2 LI LRC FF M 50 2 LI OC FF M 60D R LI SRC FF M 60 2 LI LRC FF M 60 2 LI LRC FF M 60 2 LI OC FF M 80D R LI SRC FF M 80 2 LI LRC FF M 80 2 LI LRC FF M 80 2 LI OC FF M 90D R LI SRC FF M 90 2 LI LRC FF M 90 2 LI LRC FF M 90 2 R : Radius 30 : 300 mm 45 : 450 mm 60 : 600 mm 2 1 : Second width (only applicable in Reducer) mm 150 mm mm 200 mm mm 150 mm / mm / 900 mm 400 mm mm mm 60 FF : Cover flange (only applicable in cover) SF : Solid Flange PF : Peak Flange Example : LIORA10D30 Aluminimum I-type Outside Riser with Steel Material, idth 100mm Height 100mm and Radius 300mm note : standard height is 100mm. Other height such as 127mm and 152mm available upon request Cable Management System Catalogue 2017 Cable Management System Catalogue 20
12 Cable Tray Perforated and Solid Bottom Cable Tray Trusted and Reliable Cable Tray Cable Capacity Calculation Example : Below is the calculation examples for cable capacity. Detailed calculation method can be found in page 3. High Load Capacity with Minimum Installation eight of Structure Our perforated cable tray system make the installation lighter while still maintaining the load capacity *) also available in solid bottom type HG CHG Table 1 : PVC armoured control cables to BS6346 cable capacity for Cable Tray with 3m span Nominal area of conductor 2 core 3 core 4 core t = 2mm t = 2mm t = 2mm Available Finishing type : HG CHG PC A1 A5 S304 S316 Detailed Dimension U - Type Standard Cable Tray with versatile usage C - Type High Load Capacity Cable Tray *) Please contact us for other materials cable capacity Product Application of Trias Cable Tray High Rise Building Apartment Shopping Mall Data Center Hospital Load Capacity HG CHG Thickness Span length 3.0m 1.8 mm 112 kg/m Based on NEMA VE - 1 standard For 1.5mm and 2.0mm thickness load capacity please contact us For other materials load capacity please also contact us Cable Management System Catalogue 2017 Cable Management System Catalogue 22
13 Cable Tray Selection Table Tray idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser hile selecting the product code, replace the letter shown in red with your choice from the options below : AA TU TC TT TD H B D : Product type : for perforated U type : for perforated C type : for solid bottom U type : for solid bottom C type : Height : 50mm : 100mm 100 AA ST A 10 H AA EL M 10 H R AA TE M 10 H R AA XR M 10 H R AA IR M 10 H R 150 AA ST A 15 H AA EL M 15 HR AA TE M 15 H R AA XR M 15 H R AA IR M 15 H R 200 AA ST A 20 H AA EL M 20 H R AA TE M 20 H R AA XR M 20 H R AA IR M 20 H R 300 AA ST M 30 H AA EL M 30 H R AA TE M 30 H R AA XR M 30 H R AA IR M 30 H R 400 AA ST M 40 H AA EL M 40 H R AA TE M 40 H R AA XR M 40 H R AA IR M 40 H R 500 AA ST M 50 H AA EL M 50 H R AA TE M 50 H R AA XR M 50 H R AA IR M 50 H R 600 AA ST M 60 H AA EL M 60 H R AA TE M 60 H R AA XR M 60 H R AA IR M 60 H R 800 AA ST M 80 H AA EL M 80 H R AA TE M 80 H R AA XR M 80 H R AA IR M 80 H R 900 AA ST M 90 H AA EL M 90 H R AA TE M 90 H R AA XR M 90 H R AA IR M 90 H R Cover Selection Table idth Straight Horizontal Elbow Horizontal Tee Horizontal Cross Inside Riser 100 LG SC FF M 10 LG EC FF M 10 R LG TC FF M 10 R LG XC FF M 10 R LG IC FF M 10 R 150 LG SC FF M 15 LG EC FF M 15 R LG TC FF M 15 R LG XC FF M 15 R LG IC FF M 15 R 200 LG SC FF M 20 LG EC FF M 20 R LG TC FF M 20 R LG XC FF M 20 R LG IC FF M 20 R 300 LG SC FF M 30 LG EC FF M 30 R LG TC FF M 30 R LG XC FF M 30 R LG IC FF M 30 R 400 LG SC FF M 40 LG EC FF M 40 R LG TC FF M 40 R LG XC FF M 40 R LG IC FF M 40 R 500 LG SC FF M 50 LG EC FF M 50 R LG TC FF M 50 R LG XC FF M 50 R LG IC FF M 50 R 600 LG SC FF M 60 LG EC FF M 60 R LG TC FF M 60 R LG XC FF M 60 R LG IC FF M 60 R 800 LG SC FF M 80 LG EC FF M 80 R LG TC FF M 80 R LG XC FF M 80 R LG IC FF M 80 R 900 LG SC FF M 90 LG EC FF M 90 R LG TC FF M 90 R LG XC FF M 90 R LG IC FF M 90 R AA OR M 10 H R AA OR M 15 H R AA OR M 20 H R AA OR M 30 H R AA SR M 30 2 H AA LR M 30 2 H AA RR M 30 2 H AA OR M 40 H R AA SR M 40 2 H AA LR M 40 2 H AA RR M 40 2 H AA OR M 50 H R AA SR M 50 2 H AA LR M 50 2 H AA RR M 50 2 H AA OR M 60 H R AA SR M 60 2 H AA LR M 60 2 H AA RR M 60 2 H AA OR M 80 H R AA SR M 80 2 H AA LR M 80 2 H AA RR M 80 2 H AA OR M 90 H R AA SR M 90 2 H AA LR M 90 2 H AA RR M 90 2 H LG OC FF M 10D R LG OC FF M 15D R LG OC FF M 20D R LG OC FF M 30D R LG SRC FF M 30 2 LG LRC FF M 30 2 LG RRC FF M 30 2 LG OC FF M 40D R LG SRC FF M 40 2 LG LRC FF M 40 2 LG RRC FF M 40 2 LG OC FF M 50D R LG SRC FF M 50 2 LG LRC FF M 50 2 LG RRC FF M 50 2 LG OC FF M 60D R LG SRC FF M 60 2 LG LRC FF M 60 2 LG RRC FF M 60 2 LG OC FF M 80D R LG SRC FF M 80 2 LG LRC FF M 80 2 LG RRC FF M 80 2 LG OC FF M 90D R LG SRC FF M 90 2 LG LRC FF M 90 2 LG RRC FF M 90 2 M F S A : Material : Hot Rolled Mild Steel Sheet : Stainless Steel Material : Alumunium Material R : Radius 30 : 300 mm 45 : 450 mm 60 : 600 mm 2 1 : Second width (only applicable in Reducer) mm 150 mm mm 200 mm mm 150 mm / mm / 900 mm 400 mm mm mm 60 Example : TUORF10F30 Perforated U type Cable Tray type Outside Riser with Steel Material, idth 100mm Height 152mm and Radius 300mm note : standard materials and finishes Cable Management System Catalogue 2017 Cable Management System Catalogue 24
14 Multi Tray Versatile Solutions for On - Site Fabrication Multi Tray is PT. Trias Indra Saputra s innovation to answer challenges of modern construction engineering which require versatility, design flexibility, but still keeping the strength of the cable support system. This innovation makes multitray competitive, versatile, and reliable to answer your cable management system needs. Using latest technology in Hot Dip Galvanizing, Multitray provides versatility in design and better protection against corrosion compared to standard Hot Dip Galvanizing coating process The Swift Installation Cable Tray technology Innovative Multifunctional Joint, multiple configuration Our MultiJoint can be hand folded, bent, split, and hinged to form multiple fittings configurations. You just need a straight body, MultiJoint, bolt, nut, and some hand tools to design your cable management system, no hot works needed. This innovative design provides flexibility to follow the demanding on-site requirements. Body and Accessories Parts Multi Tray System TMSTF Straight Body TMHJF Horizontal Joint Basic Fitting Shape Straight Body Setting MultiJoint Setting Elbow - Material : CHDG - Finishing : Natural - Thickness : 1.0 mm - Material : CHDG - Finishing : Natural - Thickness : 1.0 mm Tee Part Number Type TMSTF No. L H D Load Capacity (kg/m) / TMHCF Hold Down Clamp - Material : CHDG - Finishing : Natural - Thickness : 1.0 mm Cross TMUJF MultiJoint Reducer - Material : CHDG - Finishing : Natural - Thickness : 1.0 mm CHDG (Continuous Hot Dip Galvanized) material is new innovation in Galvanizing technology. CHDG materials is thinner compared to Hot Dip Galvanize coating method but it has better corrosion resistance performance*. Riser Zn-Al-Mg CHDG 90 g/m2 coating mass Hot Dip Galvanized 580 g/m2 coating mass *) Zn-Al-Mg CHDG technology will protect the cut edge of straight bodies which have been modified to make fittings. In some cases, corrosion might appear on the cut edge for the first time but the zinc layer will slowly protect the cut edge exposure *) Salt Spray Test based on JIS Z Cable Management System Catalogue 2017 Cable Management System Catalogue 26
15 Accessories Supporting your Cable Tray Installation Accessories Selection Table Hold Down Clamp Set Part No H L Type Usage Drawing ACCAF30D Ladder H-100 ACCAF30E Ladder H-127 Earth Bonding Ensure earth continuity between section ACCAF30F Ladder H-152 ACCAF30I Ladder Al-I type Bracket Support Set End Plate Set Part No H Drawing Part No Drawing Hold Down Clip Sturdy connection between support and tray Cover Clip Innovative fast installation Cover Fastener ACBSF ACBSF ACBSF ACBSF ACBSF ACBSF ACBSF Ladder U & Cover Clamp Ladder HD Cover Clamp ACESF15 H 150 ACESF20 H 200 ACESF30 H 300 ACESF40 H 400 ACESF50 H 500 ACESF60 H 600 ACESF60 H 800 H = Height D = 100mm E = 127mm Hanger Beam F = 152mm Part No Drawing Part No Drawing Part No Drawing Available Finishing type : HG CHG PC A1 A5 S304 S316 *) finishing availability may vary between each accessories type Bracket Support High load capacity universal support for cable tray ACCCGEN ACCCGEN ACCCGEN ACCCGEN ACCCGEN ACCCGEN ACCCGEN ACCCLH ACCCLH ACCCLH ACCCLH ACCCLH ACCCLH ACCCLH ACHBF ACHBF ACHBF ACHBF ACHBF ACHBF ACHBF More than just accessories Our cable tray accessories has been designed to meet the most demanding load capacity and still considering about the installation Optimizing your total installation cost e have designed the most efficient accessories according to the load capacity and installation time Compatible with all of our range Only one accessories range for all of our Cable Ladder, Cable Tray, and Multi Tray variant. Other Accessories Straight Separator Part No H Type Usage ACSEF30D 73 Ladder H-100 ACSEF30E 100 Ladder H-127 ACSEF30F 127 Ladder H-152 Hanger Rod & Bolt Set Part No D Length ACHR38 3/8 1m, ACHR12 1/2 1.5m, ACHR34 3/4 2m ACSNB38 3/8 3/4 ACSNB38 3/8 1 Cover Clip, Hold Down Clip, & Earth Bonding Strip Part No Description ACCL Cover Clip ACEB Earth Bonding Strip ACCIF4030 Hold Down Clip Cable Management System Catalogue 2017 Cable Management System Catalogue 28
16 TIS Strut All supports solutions you need 1. Ceiling Mounted Applications Available Finishing type : HG CHG PC S304 S316 TIS Strut Selection Table 2. all Mounted Applications 3. Floor Mounted Application Straight Section Selection Table Available Slotted Profiles Cable Management System Catalogue 2017 Cable Management System Catalogue 30
17 repercussions for public health and a company's image. COMPLETE FOOD SAFETY HACCP DIRECTIVES to beand easy to install and conigure on Designed to be Designed easy to install coni gure on l is the UK market site, Cabloi site, Cabloil is the UK market leader in steel leader in steel cable tray... and an established wire cable tray...wire an established popular and popular choice in cable management choice in cable management installations. installations. COMPLETE FOOD SAFETY Safety in the food processing industry is critical. Production lines must be kept clean. Even the smallest risk of contamination can result in operational losses and have dramatic repercussions for public health and a company's image. COMPLETE FOOD SAFETY HACCP DIRECTIVES inspections. inspections. COMPLETE FOOD SAFETY inspections. 10 Food industry safety CABLOFIL... CABLOFIL... the leader in steel he leader in steel wire wire cablecable tray tray 10 Fast,reliable simple,installations reliable installations Fast, simple, inspections. 10 Cabloi l steel wire cable tray is supplied in straight lengths from which Cabloil steel wire cable tray is supplied in straight lengths from which installations can be created without the need for additional sophisticated sophisticated installations can be created without the need for additional ittings. ittings. cut andto shape to form bends, tees, etc and Simplylengths formlengths bends, tees, crosspieces etccrosspieces and Simply cut and shape secure quickly easilyofusing a range slot and ixings that do not secure quickly and easily usingand a range slot and tab of ixings thattab do not require nuts and bolts. require nuts and bolts. Vast range of supports and floor mounting Vast range of supports for wall, ceiling for andwall, floorceiling mounting Savetime on installation time withixcabloi l s fast ix brackets Save on installation with Cabloi l s fast brackets Eradicate theand need forwith nutscabloi and bolts withand Cabloi slot and tab boltless Eradicate the need for nuts bolts l s slot tab l s boltless system system Straight lengths available with pre-i couplers for rapid connection Straight lengths available with pre-i tted couplers fortted rapid connection Natural ventilation greater Natural ventilation provides greaterprovides cable efi ciency cable eficiency Available in several inishes to suit different installation requirements Available in several inishes to suit different installation requirements Load Capacity Chart 10 STEEL IRE CABLE TRAY GUIDE 5 CABLOFIL STEELCABLOFIL IRE CABLE TRAY PRODUCT GUIDEPRODUCT 5.LEGRAND.CO.UK/CABLOFIL.LEGRAND.CO.UK/CABLOFIL more information on Cable Management System Catalogue 2017 Cable Management System Catalogue 32
18 Legrand PVC Cable Tray SOLUTIONS for Various Needs e realize that every project has its own uniqueness. It was our specialities to provide unique solutions for each projects. In this section we are trying to suggest the our best possible solutions for your different needs. Trias Cable Management Solutions is ready to deliver the best support to our customer s projects from High Rise Building to Power Generation Plant TRIAS Cable Management Solutions Recommended Possible Highly Recommended Ladder MD Ladder HD Ladder XHD Tray Multi Tray Cablofil PVC Tray TIS Strut High Rise Building Residential Building Data Center Hospital Sewage Instrumentation Processing Industries Superblock Medium Sized Power Plant Infrastructures Mining - Oil & Gas Heavy Industries Power Plants Ultra Corrosive Environment Food Industries Fertilizer more information on more information on Cable Management System Catalogue 2017 Cable Management System Catalogue 34
19 PT. TRIAS INDRA SAPUTRA Contact Us : Factory : Jl. Raya Serang KM 11,5 Kp. Bulakan RT 06/03 No. 18 Bitung - Tangerang Phone : (+62-21) Fax : (+62-21) ebsite : triasindrasaputra.com Head Office : Sentra Industri Terpadu Pantai Indah Kapuk Jl. Dokter Kamal Muara VII Blok A no. 6 Pantai Indah Kapuk Jakarta Utara Phone : (+62-21) (Hunting) Fax : (+62-21) , ebsite : triasindrasaputra.com
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