BALL VALVES ELECTROFUSION CONTROL BOXES & TOOLING. Available in standard sizes 32mm to 225mm and full port 20mm to 125mm.
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- Diana Moore
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1 rochure
2 LL VLVES vailable in standard sizes 32mm to 225mm and full port 20mm to 125mm. See separate brochure further details. ELECTROFUSION CONTROL OXES & TOOLING Contact us further inmation on our extensive range of machines and tooling.
3 Introduction bout Us 2 Polyethylene 3 Conditions of Use 3 Operating Pressure 3 Pressure 3 Electrofusion 4-5 utt-fusion 5 Standard Dimensional Ratio 5 Standards 6 pprovals 7 Quality ssurance 7 Markings 7 Electrofusion Fittings Couplers 9 Reducers 9 Equal Tees 10 90º Elbows 10 45º Elbows 10 Transition Fittings Under Clamping Tapping Tees Module O 17 Under Clamping ranch Saddles Repair Saddles 20 Tapping all Valves 20 Spigot Fittings Equal Tees 22 End Caps 22 Reduced ranch Tees 23 90º Elbows 24 45º Elbows 24 Reducers 25 Stub Flanges 26 acking Rings 26 kets 27 Full Faced Flanges 27 The inmation contained within this brochure is provided as a guide to Innogaz products and product dimensions. For any technical inmation or installation procedures please contact us further details. Whilst every eft is taken to ensure the accuracy of the inmation contained within this product brochure, Innogaz accepts no liability errors or omissions. To obtain further copies of this brochure please contact our Commercial Team on or your requirements to info@innogaz.com Stock vailability For stock availability or to place an order please contact our Commercial Team on We reserve the right to modify products without prior notice as part of our ongoing product improvement process. Images Images within this brochure are provided illustration purposes only. Reproduction of any of the images in this brochure is not permitted without prior consent from the Innogaz marketing department contact info@innogaz.com or call
4 The Innogaz range of polyethylene (PE) fittings pressure applications is offered by Innoge PE Industries, based in the Principality of Monaco. Our vast knowledge and experience of the PE market and the field of injection, manufacturing and fusion of PE has allowed us to develop a wide range of products gas, water and other fluid distribution networks. We are a market leader in the production of tapping tees with a number of other electrofusion and spigot fittings completing our product offering. s part of the worlds largest plastics manufacturer liaxis and with over 25 years experience in the electrofusion field, our fittings provide quality pipeline solutions to gas and water companies and projects across the world. The quality and reliability of our products is ensured as we work to ISO Specific standards gas and water distribution are also held and you will find details on this later in the brochure. Constant investment in our manufacturing plants allows innovative products that meet the needs and desires of our customers to be developed. This is an ongoing commitment with product improvements and product line enhancements taking place continuously. s part of our commitment to you, we will advise you regularly about changes to our range so that you are fully aware of what products we are able to offer you. You will find our efficient and friendly commercial team supportive throughout the whole of the enquiry, ordering and delivery process. From delivery or technical questions whatever your query we are confident we will respond to you in an inmative and timely fashion. Within this brochure we hope to provide you with an insight into the products we have on offer. Should you have any queries or would like to place an order, please contact us by calling
5 Polyethylene Most of our fittings are made from PE, which benefits from the following characteristics: Good insulator can help prevent the freezing of liquid pipe system contents. Resistant to abrasion and corrosion. Flexible and rugged. Resistant to chemical attack It does not rot, rust, pit, corrode or loose wall thickness through chemical or electrical reaction with the surrounding soil. Light weight reducing the need and costs of heavy machinery. PE is theree a good choice where traditional pipe materials would be unsuitable, where ground movement occurs and where aggressive ground conditions are present. Several types of PE exist. Each type is characterised by its minimal required stress. PE used in electrofusion fittings has the following characteristics: ISO PE Classification Minimal Required Stress Long-Term Hydrostatic Resistance at 20ºC PE80 8 MPa 6.3 MPa PE MPa 8 MPa PE80 has been widely used gas, water and industrial applications many years. PE100 is a higher permance, higher density PE, which demonstrates exceptional resistance to rapid crack propagation and long-term stress cracking. Due to the higher permance this type of PE allows thinner walls at the same operating pressure. Conditions of Use Operating Pressure The levels of pressure used the hydraulic pressure resistance tests, allow the definition, according to the current regulation in each country, the maximum operating pressures: Maximum Marking Pressures Generally Used Test Pressures and Test Duration PE bar gas 80ºC 8 bar (σ = 4MPa) 1,000 hours 12.5 bar water 80ºC 9 bar (σ = 4.5MPa) 165 hours PE bar gas 80ºC 10 bar (σ = 4MPa) 1,000 hours 16 bar water 80ºC bar (σ = 4.5MPa) 165 hours PE bar gas 80ºC 10 bar (σ = 5MPa) 1,000 hours 16 bar water 80ºC 10.8 bar (σ = 5.4MPa) 165 hours In no case should the pressure be higher than the values authorised by the current regulations in each country. Maximum Operating Pressure The maximum operating pressure (PMS) of piping items is the maximum inner allowable operating pressure this item the kind of application considered. The PMS is linked to the nominal pressure according to the use envisaged. It can be inferior or superior to the nominal pressure depending on whether the conditions of service are more or less severe than the reference conditions. Pressure The nominal pressure (PN) of piping items is expressed by a number that indicates the capability of this item to withstand an inner pressure. It corresponds to the value expressed in bar of an inner water pressure maintained constant that the piping items have to withstand without failing 50 years at a temperature of 20ºC. The nominal pressures are directly calculated from the long-term hydrostatic resistance at 20ºC. σ. e PN = 20 D - e PN = nominal pressure σ = long-term hydrostatic resistance at 20ºC (MPa) e = (Minimum) nominal thickness of the pipe walls expressed in mm D = nominal outside diameter 3
6 Jointing PE to PE by Fusion Pop up Coils Top of Pipes of similar materials Indicator and/or wall thickness Coupler can be jointed Terminal by butt-fusion or electrofusion. Pipes of similar materials but differing wall thickness can only be jointed through the use of electrofusion. utt-welding different pipe materials i.e. PE80 to PE100 is not recommended Pipe on site. Pipe Electrofusion Pop up Coils Top of Indicator Coupler Terminal ll electrofusion fittings contain an electrical heating coil, which when energised causes the adjacent material to melt and m an expanding pool. When this comes into contact with the pipe it also causes the surface of the pipe to melt, this molten material Pipe Pipe then mixes together. fter the heat cycle the fitting and pipe are left to cool so that the molten material can solidify and m a sound joint. Electrofusion Cycle al 1 Pop up Indicator Coils Top of Coupler Terminal 2 Pop up Indicator Coils Top of Coupler Terminal Pipe Pipe Pipe Pipe Pipe positioned in coupler prior to energising coil. Coil energised. 3 4 Freeze Freeze al Material surrounding coil starts to melt. rea of melt extends leading to expansion towards pipe surface. 5 Freeze Freeze 6 Freeze Freeze Freeze Freeze Heat transfers to pipe wall and pipe material starts to melt. Melt solidifies at the start of the cold zones, thereby sealing the melt zone. Further input of energy causes increase in melt pressure. 7 Freeze Freeze Melt pressure reaches optimum value at end of energising cycle. The pop up indicator appears to show fusion is complete. 4
7 The Innogaz electrofusion range contains couplers, reducers, tapping tees, branching saddles, elbows, tees, repair saddles and the module O. vailable in both metric and imperial sizes with 4.0mm terminal pins the range is offered in PE100. Our fittings are mainly available in 16 bar (water) and 10 bar (gas) rating. Care should be taken to ensure that the pressure rating of the fittings is equal to or greater than that of the pipe. The electrical heating coils within Innogaz fittings are positioned to ensure optimum melt pressure. This is achieved by: Positioning heating coils as close to the joint surface as possible. Keeping heat distribution unim. Controlling melt pressure and temperature. Protecting the heating coils from damage. Each electrofusion fitting displays a bar code that contains the inmation required by the electrofusion unit. This inmation is scanned and the machine automatically starts the fusion process to energise the electrical heating coil. The bar code reading facility of electrofusion units the bar code system will automatically adjust the fusion time by small amounts to compensate variations in ambient temperatures. Contact our Commercial Team additional data relating to extremes of temperature and manual fusion parameters. We offer a variety of electrofusion units within our range please contact us further details. utt-fusion utt-fusion should only be used jointing PE of the same value and is the method where the ends of two pieces of PE (pipe and fitting) are heated to a molten state and pressed together a specific fusion/cooling time to m a homogeneous bond. The surfaces are heated through the use of electrically heated plates on a butt-fusion welding machine. The joint med is fully resistant to end thrust and has identical permance under pressure as the pipe. We offer a range of spigot fittings in PE100 including reducers, tees, elbows, caps, stub flanges and butt-fusion machines. Standard Dimensional Ratio The Standard Dimensional Ratio () is a rounded number expressing the ratio of the nominal diameter (outside minimal diameter) DN on the nominal thickness (minimal wall thickness) e DN 180 = 11 = e mm OD 16.4mm wall thickness Relationship between wall thickness and outside diameter (OD) Traceability Traceability bar codes containing specific inmation relating to the manufacture of the product are shown on all electrofusion products. 5
8 Standards NF EN NF EN NF EN NF EN Plastic piping systems the supply of gaseous fuels polyethylene Part 1: General. Plastic piping systems the supply of gaseous fuels polyethylene Part 3: Fittings. Plastic piping systems the supply of gaseous fuels polyethylene Part 4: Valves. Plastic piping systems the supply of gaseous fuels polyethylene Part 5: Fitness purpose of the system. XP CEN/TS Plastic piping systems the supply of gaseous fuels polyethylene Part 7: Guidance assessment of conmity. ISO 4437 uried polyethylene pipes the supply of gaseous fuels metric series specifications. Standards NF EN Plastic piping systems water supply polyethylene Part 1: General. NF EN Plastic piping systems water supply polyethylene Part 3: Fittings. NF EN Plastic piping systems water supply polyethylene Part 4: Valves. NF EN Plastic piping systems water supply polyethylene Part 5: Fitness purpose of the system. XP CEN/TS Plastic piping systems water supply polyethylene Part 7: Guidance assessment of conmity. NF EN Plastic piping systems buried and aboveground pressure systems water general purposes, drainage and sewerage polyethylene Part 1: General. ISO ISO ISO ISO Polyethylene fittings use with polyethylene pipes the supply of gaseous fuels metric series specifications Part 2: Spigot fittings butt-fusion or socket-fusion using heated tools and use with electrofusion fittings. Polyethylene fittings use with polyethylene pipes the supply of gaseous fuels metric series specification Part 3: Electrofusion fittings. Mechanical fittings polyethylene piping systems the supply of gaseous fuels Part 1: Metal fittings pipe of nominal outside diameter less than or equal to 63mm. Mechanical fittings polyethylene piping systems the supply of gaseous fuels Part 2: Metal fittings pipes of nominal outside diameter greater than 63mm. NF EN NF EN NF EN Plastic piping systems buried and aboveground pressure systems water general purposes, drainage and sewerage polyethylene Part 3: Fittings. Plastic piping systems buried and aboveground pressure systems water general purposes, drainage and sewerage polyethylene Part 4: Valves. Plastic piping systems buried and aboveground pressure systems water general purposes, drainage and sewerage polyethylene Part 5: Fitness purpose of the system. XP CEN/TS Plastic piping systems buried and aboveground pressure systems water general purposes, drainage and sewerage polyethylene Part 7: Guidance assessment of conmity. ISO Plastic pipes and fittings equipment fusion jointing polyethylene systems Part 4: Traceability coding. S/NS 4020 Testing of products use in contact with drinking water. ISO/TR Plastic pipes and fittings automatic recognition systems electrofusion joints. STM F1055 Standard specification electrofusion type polyethylene fittings outside diameter controlled polyethylene pipe and tubing. CS Polyethylene piping systems gas services. 6 S/NS 4129 Fittings polyethylene pipes pressure applications.
9 pprovals The Innogaz range of electrofusion and spigot fittings are approved use in many countries. Examples of where second/ third party certification has been achieved are: Technical Support For further inmation on our products or help and support please contact our Commercial Team on France lgeria rgentina ustralia elgium Canada Czech Republic Germany Greece Hungary Iran Italy Poland Romania Russia Spain UK NF mark/cs Gaz De France Sonelgaz rgentinian Institute SI Global Standards Mark and Mark ecetel CS TSU DVGW DEP Hungarian Mining Office NIGC IIP-UNI IGNIG Central Laboratory Gost-R Gosgorteknatzor Natural ritish /National Grid Transco Packaging Innogaz PE fittings are packaged in individual bags, within boxes/ crates to prevent exposure to dust and light. Storage ee Use Innogaz PE fittings must be kept in their original boxes in a place protected from direct exposure to sun or rain until installation. Installation Procedures The inmation contained within this brochure is provided as a guide to the products and product dimensions of the Innogaz range. For inmation on technical guidelines and how to install Innogaz products please contact us further inmation. Quality ssurance Our fittings are designed to ensure total security during use. Important cold areas prevent any spraying of molten substance. The fusion area dimensions allow optimum quality fusion. Due to our continuous product improvement policy, we reserve the right to modify product specifications in line with market requirements. ll fittings are manufactured according to the quality system based on the requirements of the ISO 9001 standard. Quality controls and checks take place throughout all stages of our manufacturing process ensuring the highest quality. These tests are completed by qualified technicians within a laboratory environment. Our quality system is certified by FQ an independent organisation, internationally recognised and is regularly audited by our customers to ensure we meet their high standards and expectations. Markings Where applicable, our fittings incorporate the following inmation: Material Size Fusion Time Cooling Time pplication Inmation ( or ) Certifying Symbols and Standards System Voltage if pplicable 7
10 ELECTROFUSION FITTINGS The electrofusion system Simple and secure method of jointing, ideal in trench conditions full range of metric electrofusion fittings offering couplers, tapping tees, reducers, tees, branch saddles, elbows, repair saddles and transition fittings Imperial/Inch fittings also available For applications up to 16 bar Complies with NF ISO 8085, NF EN 1555, NF EN and STM F1055 8
11 Electrofusion Couplers 1 2 Image ore D < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 5.5 ar < 10 ar < 5.5 ar < 10 ar Larger sizes available - 450, 500, 560, 630 and 710mm Contact us further inmation. 3 Electrofusion Reducers d 2 d 1 L 1 L 2 ore d1 x d2 L2 25 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar
12 Electrofusion Equal Tees 2 ore D < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar Electrofusion 90º Elbows C ore D C < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar 4.40 Electrofusion 45º Elbows C ore D C < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar
13 Electrofusion rass Transition Fitting - Male - Straight x D2 (mm x inch) 20 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 1.02 D2 Electrofusion rass Transition Fitting - Male - 90º Elbow x D2 (mm x inch) 25 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 1.02 D2 Electrofusion rass Transition Fitting - Male - 45º Elbow x D2 (mm x inch) 25 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 1.02 D2 Electrofusion rass Transition Fitting - Female - Straight x D2 (mm x inch) 20 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 0.89 D2 11
14 Electrofusion rass Transition Fitting - Female - 90º Elbow x D2 (mm x inch) 25 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 1.04 D2 Electrofusion rass Transition Fitting - Female - 45º Elbow x D2 (mm x inch) 25 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 0.90 D2 Electrofusion rass Transition Fitting - Travelling Nut - Straight x D2 (mm x inch) 25 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 0.95 D2 Electrofusion rass TransitionFitting - Travelling Nut - 90º Elbow x D2 (mm x inch) 25 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 1.03 D2 12
15 Electrofusion rass Transition Fitting - Travelling Nut - 45º Elbow x D2 (mm x inch) 25 x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar x < 16 ar 0.97 D2 Electrofusion PE/Steel Transition Fittings S1 L2 L S2 D2 x D2 (mm x inch) L L2 S1 S2 25 x <10 ar x <10 ar x <10 ar x <10 ar x <10 ar x <10 ar x <10 ar x <10 ar x <10 ar x < 10 ar x < 10 ar x < 10 ar x < 10 ar x < 10 ar T T - To be advised 13
16 TPPING TEES mm PE80 and PE100 under clamping tapping tees Double sealing with cap o-ring Cutter bottom and upper stops For applications up to 16 bar Complies with NF ISO 8085, NF EN 1555 and NF EN INNO3 TPPING TEE mm PE100 under clamping tapping tee Double length 32mm spigot outlet Leakage Free nti-unscrewing cap Cutter hole diameter corresponds to spigot outlet internal dimension Cutter fully retracts into stack to reduce flow interference 14
17 Innogaz brochure (UK) 16/9/07 8:34 am Page 14 Innogaz brochure (UK) 16/9/07 8:34 am Page 14 INNOG Electrofusion Under Clamping Tapping Tees INNOG 2 d 3 Permanent Strap Underclamp Clamp Types 1 Permanent PE Underclamp 2 Permanent PE Underclamp and Screws 3 Permanent Strap Underclamp 4 10 times usable Strap Underclamp See page 17 further details. LOW VOLUME INNO 3 MEDIUM VOLUME MEDIUM MEDIUM VOLUME VOLUME ore d x d1 1 Electrofusion Under Clamping Tapping Tees - Inno 3 - NEW Electrofusion Under Clamping Tapping Tees - Inno 3 - NEW Clamp Types d1 1 Permanent PE Underclamp See page 15 further details. Clamp Types1 1 Permanent PE Underclamp 3 Permanent Strap Underclamp See page 15 further details. Electrofusion Under Clamping Tapping Tees Clamp Types 1 Permanent PE Underclamp 3 Permanent Strap Underclamp See page 15 further details. Clamp Types 1 Permanent PE Underclamp 3 Permanent Strap Underclamp See page 15 further details. d1 1 1 d 2 2 INNO 3 Electrofusion Under Clamping Tapping Tees d1 1 1 d Punch Ø Clamping system 32 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar 0.37 ore d x d1 1 2 punch Ø Clamping 40 x < 10 ar < 16 ar 0.38 system 50 x < 10 ar < 16 ar x < 10 < ar 10 ar < PE100 < ar ar lack x < 10 < ar 10 ar < < ar ar ore d x 20 x 32d punch Ø Clamping 1 or < 10 < ar 10 ar < < ar ar x system or < 10 < ar 10 ar < < ar x or < 10 < ar 10 ar < < ar x or < 10 < ar 10 ar < < ar x or < 10 < ar 10 ar < < ar ar or 3 11 < 10 ar < 16 ar x < 10 ar < 16 ar < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar 0.63 For 110 Tapping 20 Tee and 071 Coupler 445 use 105code plus 72 last 80 three figures 20 i.e < x ar < 16 ar x < 10 < ar 10 ar < < ar ar x < 10 < ar 10 ar < < ar ar x < 10 < ar 10 ar < < ar ar x < 10 ar < 16 ar 0.46 For Tapping Tee and Coupler use code 2121 plus last three figures i.e x x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < PE ar lack x < 10 ar < 16 ar 0.49 For Tapping Tee and Coupler use code 2091 plus last three figures i.e x 32. ore d x d1 1 2 punch Ø Clamping system 63 x or 3 11 < 10 ar < 16 ar x or 3 11 < 10 ar PE100 < 16 ar lack x 50* or 3 11 < 10 ar < 16 ar x 50* or 3 11 < 63 x 63* < ar < ar < ar ar ore d x x x 40 63* d punch Ø Clamping 1 3or < 10 < ar 10 ar < < ar ar x x 50* system < 10 < ar 10 ar < < ar ar x 63* 40 50* or < 10 < ar 10 ar < < ar ar x 40 50* 63* or < 10 < ar 10 ar < < ar x 50* 40 63* or < 10 < ar 10 ar < < ar x 63* 40 50* < 10 < ar 10 ar < < ar x 40 50* 63* < 10 < ar 10 ar < < ar ar x 50* 63* < 10 ar < 16 ar x < 10 ar < 16 ar x 63* < 10 ar < 16 ar x 40 50* < 10 ar < 16 ar x < 10 ar < 16 ar * x x 50* 63* < 10 < ar 10 ar < < ar ar x x 63* 63* < 10 < ar 10 ar < < ar ar x * < 10 < ar 10 ar < < ar ar x 50* 50* 63* < 10 < ar 10 ar < < ar ar x 63* < 10 < ar 10 ar < < ar x 40 50* < 10 < ar 10 ar < < ar x 50* 63* < 10 < ar 10 ar < < ar ar x 63* 63* < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x 40 50* < 10 ar < 16 ar x 50* < 10 ar < 16 ar x 50* 63* < 10 ar < 16 ar x 63* < 10 ar < 16 ar * x x < 10 < ar 10 ar < < ar ar x x 50* 40 50* < 10 < ar 10 ar < < ar ar x x 50* 63* < 10 < ar 10 ar < < ar ar x 40 63* < 10 < ar 10 ar < < ar x 40 50* < 10 < ar 10 ar < < ar x 50* 63* < 10 < ar 10 ar < < ar For Tapping x 63* 40 Tees and Coupler 145use 108 code plus last three 30 figures 3i.e < 10 x ar 63. < 16 ar * Medium Volume Tapping Tee plus Reducer x 40 50* < 10 ar < 16 ar lternative x 50* 63* 63mm outlet tapping 145 tees 108 are available Please 30 contact 3 us further 11 details. < 10 ar < 16 ar x 63* < 10 ar < 16 ar 1.05 For Tapping Tees and Coupler use code 2121 plus last three figures i.e x x < 10 ar < 16 ar 0.84 * Medium Volume Tapping Tee plus Reducer 225 x 50* < 10 ar < 16 ar
18 Electrofusion Under Clamping Tapping Tees - INNO3 Clamp Clamp Types Types 1 Permanent 1 Permanent PE PE Underclamp Underclamp 3 Permanent Strap Underclamp 3 Permanent Strap Underclamp See page 17 further details. See page 15 further details. INNO3 ore d x d1 1 2 Punch Ø Clamping system 63 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar 0.66 For Tapping Tee and Coupler use code 2121 plus last three figures i.e x Electrofusion Under Clampin Electrofusion Under Clamping Tapping Tees HIGH VOLUME ore d x d1 1 2 Punch Ø Clamping system PE80 lack 110 x < 4 ar < 12.5 ar x < 4 ar < 12.5 ar x < 4 ar < 12.5 ar x < 4 ar < 12.5 ar x < 4 ar < 12.5 ar x 63* < 4 ar < 12.5 ar 2.7 * Supplied without underclamp. Clamp Types 2 Permanent PE Underclamp and Screws 4 10 times usable Strap Underclamp See page 17 further details. d1 d
19 Strap Tool High Volume Tapping Tees Description For use with tapping tees with 63mm outlet Equipment Tapping Tees Description For use with tapping tees with 20, 25, 32 and 40mm outlets For use with tapping tees with 63mm outlets 27 Hex Electrofusion Module O Clamp Types Clamp Types 1 Permanent PE Underclamp 3 Permanent 1 Permanent Strap PE Underclamp Underclamp 3 Permanent Strap Underclamp ore d x d1 1 2 Punch Ø Clamping system 63 x or 3 11 < 10 ar < 16 ar x or 3 11 < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar Underclamp Types 1 Permanent PE Underclamp 3 Permanent Strap Underclamp 2 Permanent PE Underclamp and Screws 4 10 times usable Strap Underclamp 17
20 ELECTROFUSION UNDER CLMPING RNCH SDDLES Comprehensive selection of mm electrofusion branch saddles 11 Supplied complete with either moulded or strap type underclamp For use on applications up to 16 bar Complies with NF ISO 8085, NF EN 1555 and NF EN
21 Electrofusion Under Clamping ranch Saddles Clamp Types 1 Permanent PE Underclamp 3 Permanent Strap Underclamp See page 17 further details. See page 15 further details. D2 ore x D2 Punch Ø Clamping system 40 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar 0.43 For ranch Saddle and Coupler use code 2321 plus last three figures i.e x 63. Please contact us further dimensions. 19
22 Electrofusion Repair Saddles ore D Material lack PE100 T T 11 < 10 ar < 16 ar T PE100 T T 11 < 10 ar < 16 ar T PE100 T T 11 < 10 ar < 16 ar T PE < 4 ar < 12.5 ar PE < 4 ar < 12.5 ar PE < 4 ar < 12.5 ar PE < 4 ar < 12.5 ar PE < 4 ar < 12.5 ar 1.8 T - To be advised. D Tapping all Valves Clamp Clamp Types Types 1 Permanent PE Underclamp 1 Permanent PE Underclamp 3 Permanent Strap Underclamp See page 3 Permanent 17 further Strap Underclamp details. See page 15 further details. ore x D2 Punch Ø Clamping system 63 x 40* < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x 40* < 10 ar < 16 ar x < 10 ar < 16 ar x 40* < 10 ar < 16 ar x < 10 ar < 16 ar x 40* < 10 ar < 16 ar x < 10 ar < 16 ar 2.51 Punching Tool * Tapping all Valve plus Reducer. 20
23 SPIGOT FITTINGS For quality jointing full range of metric long spigot fittings offering elbows, tees, reducers, flanges and end caps Sizes mm For applications up to 16 bar 11 Complies with NF ISO 8085, NF EN 1555 and NF EN
24 Spigot Tees L ore D L < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar T T T 11 < 10 ar < 16 ar T For Tee and 3 Couplers use code 3121 plus last three figures i.e mm. Note: 250 and above sizes have sections of pipe butt-fused to the moulding. On these sizes L = minimum length of pipe added. T - To be advised. Spigot Caps L ore D L < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar 9.33 For Cap and Coupler use code 1621 plus last three figures i.e mm. 22
25 Reduced ranch Tees L ore x D2 L 63 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar
26 Spigot 90º Elbows L ore D L < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar T T 11 < 10 ar < 16 ar T For 90º Elbow and 2 Couplers use code 3821 plus last three figures i.e mm. Note: 250 and above sizes have sections of pipe butt-fused to the moulding. On these sizes L = minimum length of pipe added. T - To be advised. Spigot 45º Elbows ore D L < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar T T 11 < 10 ar < 16 ar T For 45º Elbow and 2 Couplers use code 3621 plus last three figures i.e mm. L Note: 250 and above sizes have sections of pipe butt-fused to the moulding. On these sizes L = minimum length of pipe added. T - To be advised. 24
27 Spigot Reducers ore d1 x d2 L2 25 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar T 315 x < 10 ar < 16 ar x < 10 ar < 16 ar x T T T 11 < 10 ar < 16 ar T For Reducer and 2 Couplers use code 1221 plus last three figures i.e x 400. T - To be advised. 25
28 Spigot Stub Flanges L ore D L T T T 11 < 10 ar < 16 ar T < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar T < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar T < 10 ar < 16 ar T For Stub Flange and Coupler use code 4021 plus last three figures i.e mm. Note: 250 and above sizes have sections of pipe butt-fused to the moulding. On these sizes L = minimum length of pipe added. T - To be advised. acking Rings D3 D2 K ore D2 D3 K No of Holes lack 25 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x T T T T T 8 < 4 ar < 12.5 ar T 75 x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 4 ar < 12.5 ar x < 10 ar < 16 ar x < 4 ar < 12.5 ar x < 10 ar < 16 ar x < 4 ar < 12.5 ar x < 10 ar < 16 ar x < 10 ar < 16 ar x < 10 ar < 16 ar T - To be advised. 26
29 kets D2 ore D2 Hole Width < 10 ar < 16 ar T < 10 ar < 16 ar T < 10 ar < 16 ar T < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 1 6 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar 0.48 T - To be advised. Full Faced Flange T H d D2 D ore d D /D2 T H No of Holes < 10 ar < 16 ar < 10 ar < 16 ar / / < 10 ar < 16 ar / / < 10 ar < 16 ar /50/ / < 10 ar < 16 ar /60/ / < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar < 10 ar < 16 ar
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