Power Clamp Cylinder Series CKZT

Transcription

1 CAT.EU2-189 A' -UK Power Clamp Cylinder eries CKZT

2 Power Clamp Cylinder eries CKZT ø4, ø5, ø, ø8 Each size has 3 arm styles. patter proof, Water resistant Proximity cassette installation and removal easily accomplished by unfastening a single bolt Rounded cover design reduces weld spatter accumulation. Manual toggle release point Cover Equivalent to UL94 standard VO: Flame resistant Elliptical design for space saving Hexagon socket head cover cap screw Piston imple arm opening angle changes. Cylinder disassembly is not necessary. The arm opening angle can be changed by replacing the stopper bolt. Lub-retainer on piston is standard. Highly protective seal design is less effected by poor air quality. Lub-retainer Made to Order Made to Order (Details Refer to page 2 to 22.) Power clamp cylinder with metal cover Power clamp cylinder with angle adjustment Power clamp cylinder with manually operated handle Power clamp cylinder with pneumatic sensor Unclamped opening angle 15 kit (for change of angle) Features 1

3 Toggle link mechanism Maintains secure and powerful support. Proximity switch oth TURCK and P&F switches are available. External stopper eal Prevents the infiltration of spatter, dust and other contaminants. Fulcrum stopper Coordinates with the external stopper and forms the toggle mechanism. eal (Equivalent to UL94 standard VO Flame resistant) Prevents the infiltration of spatter, dust and other contaminants. Arm tandard umper Reduces the effects of impact from unclamping the cylinder. 3D CAD eries Variations oftware eries CKZT CATIA UNIGRAPHIC FIDE ore size (mm) Arm opening angle witch ø4 ø5 Equivalent ø Equivalent 3, 45, 6, 75 9, 15, 12, 135 TURCK/P&F ø8 Equivalent AUTO CAD Port thread type G/NPT OLID WORK For additional formats, please log on to the MC web site and click on the E-Tech icon. Features 2

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5 eries CKZT Model election 1 Common precautions for each size 1) Use air filtered through a 5-µm-element filter. 2) efore piping is connected to the slim-line power clamp cylinder it should be thoroughly flushed with air. 3) Only use the clamp arm in our catalog. Do not weld an arm to the cylinder. 4) Make sure to use a speed controller and adjust it to more than 1sec. when changing from clamping to unclamping (or vice versa). 2 lim-line power clamp cylinder mounting When clamping by using clamping force only Example) Cylinder Clamp arm Unclamping cylinder port him Clamping block Workpiece receptacle side block Clamping cylinder port him Mounting process Workpiece setting Air supply Operate to the end of clamp Install a block at clamp side lock contact adjustment (clamp side) A him adjustment him adjustment C Procedure A) Place the workpiece, supply air at clamp side without installing clamping block, operate the clamp arm to the end of clamp. ) Under the above conditions, adjust shim so that the space between the workpiece and the clamping block is about mm. Theoretically there is no clamping force for holding a workpiece under this condition. C) In order to generate clamping force from the state described in step, insert additional shim. The thickness of the shim differs depending on the arm length and pressure, so please refer to the graph on pages 2 and 3 as a guide. About 1% error may occur due to the difference in tolerance of the power clamp cylinder body. 1

6 Model election 2 lim-line power clamp cylinder mounting Relation between shim thickness and clamping force Note) When a shim that exceeds the clamping force peak plotted on the graph is inserted, the self-locking mechanism doesn t work. Insert a shim with appropriate thickness. A Arm length L Arm length L indicates the distance between the clamp arm shaft and the clamping position. For distance A between knock positioning pinhole and clamp arm shaft, refer to the Table 1. ø4 Clamping force (N) Arm length L: 1 mm Peak clamping force position.7 MPa.5 MPa Table 1 Model CKZT4 CKZT5 CKZT CKZT8.3 MPa A (Ex. Recommended shim thickness) him thickness (mm) Clamping force (lbf) ø5 Clamping force (N) (Ex. Recommended shim thickness) Arm length L: 4 in Peak clamping force position.7 MPa.5 MPa.3 MPa him thickness (in) Arm length L: 15 mm.7 MPa.5 MPa.3 MPa (Ex. Recommended shim thickness) him thickness (mm) 2 Clamping force (lbf) (Ex. Recommended shim thickness) Arm length L: 6 in.7 MPa.5 MPa.3 MPa him thickness (in)

7 Model election 2 lim-line power clamp cylinder mounting ø Clamping force (N) Arm length L: 2 mm (Ex. Recommended shim thickness) him thickness (mm) Clamping force (lbf) (Ex. Recommended shim thickness) Arm length L: 8 in.7 MPa.5 MPa.3 MPa him thickness (in) ø8 Clamping force (N) Arm length L: 25 mm.7mpa.5 MPa.3 MPa (Ex. Recommended shim thickness) him thickness (mm) Clamping force (lbf) (Ex. Recommended shim thickness) Arm length L: 1 in MPa MPa.3 MPa him thickness (in) 3

8 Model election 2 lim-line power clamp cylinder mounting When using a hard stop Arm length L (Distance to a hard stop) Clamp arm Cylinder him q Upper hard stop Clamping block Clamp arm Unclamping cylinder port him w him q Clamping cylinder port Hard stop section A Upper hard stop Lower hard stop ection A Mounting process Hard stop set Air supply Operate to the end of clamp Install the upper hard stop Upper hard stop contact adjustment Workpiece setting lock contact adjustment (clamp side) him adjustment him adjustment him adjustment A C D Procedure A) upply air at clamp side without installation of upper hard stop, and operate the clamp arm to the end of clamp. ) Under the above conditions, adjust shim q so that the space between the upper hard stop and the lower hard stop is about mm. Theoretically there is no clamping force to the lower hard stop under this condition. C) In order to generate clamping force from the state described in step, insert additional shim. The thickness of the shim differs depending on the arm length and pressure, so please refer to the graph on pages 2 and 3 as a guide. About 1% error may occur due to the difference in tolerance of the power clamp cylinder body. D) Under the state described in step C, adjust shim w so there is contact between the clamping block and the workpiece. When using the side guide Clamp arm ide guide 4 Precautions When using the side guide to the clamp arm to prevent lateral motion, make sure not to apply a lateral load or galling to the clamp arm.

9 Model election 3 Clamp arm Use the clamp arm in the catalog. The length of the clamp arm L should be the length given below or less. Model CKZT4 CKZT5 CKZT CKZT8 Arm length L 15 mm 15 mm 3 mm 4 mm Relation between clamp arm length and clamping force 1 9 Relation between clamp arm length and maximum clamping force (operating pressure.5 MPa) 25 Relation between clamp arm length and maximum clamping force (operating pressure.5 MPa) Maximum clamping force (N) ø8 ø ø4 ø Arm length L (mm) Maximum clamping force (lbf) ø4 ø5 ø ø Arm length L (in) Allowable load for clamp arm end Refer to the graph on pages 6 and 7 for parts weight of the arm. Use within the allowable arm end load range according to the distance L from the fulcrum to the mounting tool s center position and the arm opening angle θ. θ Fulcrum L W 5

10 Model election 3 Clamp arm ø Distance from pivot point (mm) Distance from pivot point (inches) Load capacity (N) Load capacity (pounds) ø Distance from pivot point (mm) Distance from pivot point (inches) Load capacity (N) Load capacity (pounds) ø Distance from pivot point (mm) Distance from pivot point (inches) Load capacity (N) Load capacity (pounds) Arm opening angle θ

11 Model election 3 Clamp arm ø8 Distance from pivot point (mm) Load capacity (N) Distance from pivot point (inches) Load capacity (pounds) Arm opening angle θ pace in design Leave a space in the below position. pace at manual release Leave a space in order to release by hitting with a plastic hammer. 15 Min. Leave a space for wiring a proximity switch. 7

12 Power Clamp Cylinder eries CKZT ø4, ø5, ø, ø8 How to Order Clamp Cylinder (Without Arm) CKZT TN 12 T Power clamp cylinder European type ore size 4 ø4 5 ø5 ø 8 ø8 Cylinder port Nil G TN NPT witch type T TURCK P P&F Arm mounting position Clamp Arm (4) CKZT 4 A15 C Power clamp cylinder European type ore size 4 ø4 Mounting hole ymbol D1 6 8 D For A15, type only H 16 2 A15 A45 Offset Offset 15 Offset 45 Arm position Right ød1 ød2 H R Center ød1 ød2 C H Left L ød1 ød2 H 8

13 Power Clamp Cylinder eries CKZT How to Order Clamp Cylinder (5,, 8) CKZT A15 C Power clamp cylinder European type ore size 5 ø5 ø 8 ø8 Mounting hole ymbol D1 6 8 D A15 A45 Offset Offset 15 Offset 45 Right ød1 ød2 Arm position R Center ød1 ød2 C Left L ød1 ød2 9

14 eries CKZT Cylinder pecifications ore size (mm) Action Fluid Proof pressure Max. operating pressure Min. operating pressure Ambient and fluid temperature Cushion Min. operating time Double acting Air 1.2 MPa (174 psi).8 MPa (116 psi).3 MPa (44 psi) 1 to 6 C (14 to 14 F) Clamping side: None Unclamping side: Rubber bumper 1. second to clamp, 1. second to unclamp Weight (Cylinder Without Arm) Unit: kg (lbs) ore size (mm) (3.45) 5.21 (11.46) 7.37 (16.21) 17.2 (37.84) (3.45) 5.19 (11.42) 7.34 (16.15) (37.69) (3.45) 5.17 (11.37) 7.31 (16.8) 17.7 (37.55) Arm angle (3.45) 1.56 (3.43) 5.15 (11.33) 5.12 (11.26) 7.28 (16.2) 7.24 (15.93) 17. (37.4) (37.25) (3.43) 5.9 (11.2) 7.21 (15.86) (37.9) (3.43) 5.7 (11.15) 7.18 (15.8) 16.8 (36.96) (3.43) 5.6 (11.13) 7.16 (15.75) (36.87) witch pecifications Manufacturer TURCK P&F Operating range 2 mm ± 1% 2 mm ± 1% upply voltage 1 to 3 VDC 1 to 3 VDC Output N.O., PNP N.O., PNP Continuous load current 15 ma 1 ma Response frequency 3 Hz 25 Hz Housing material PT-GP3 PA6, PT Output indication Clamping side: Red Clamping side: Red Unclamping side: Yellow Unclamping side: Yellow Voltage indication Green Green Note) witch specifications are corresponding to manufacturer s technical information. Wiring Diagram lack lue White rown 1 Lood 2 Lood ( ) (+) Note) oth TURCK and P&F are common. 1

15 Power Clamp Cylinder eries CKZT Construction (4) t!5!4!3 o! q A A A-A u!2 y e i r w!1 Replaceable Kits List Description witch cassette Kits for changing opening angle of arm Top cover kits ore size (mm) 4 T Note 1) CKZT-4 4 Kit no. Note 2) CKZT-D4 w Note 2) CKZT-4 CKZT-D4 CKZT-K4 Note 2) 4 CKZT-T4 P Contents e witch holder y Proximity switch u Parallel pin i heet gasket!2 Cover cap screw q tay o pring washer! ocket head cap screw topper bolt r umper!1 O ring CKZT-4 t Top cover!3 pacer!4 hort head cap screw!5 eal washer Table 1 Opening angle Code H G F E D C A Note 1) T = TURCK, P = P&F Note 2) Please specify the opening angle by the code in Table 1. 11

16 eries CKZT Construction (5,, 8) t!4!3 A A A-A u! o q e!2 y i w r!1 Replaceable Kits List Description witch cassette Kits for changing opening angle of arm Top cover kits ore size (mm) Kit no. CKZ1N-5 CKZ1N- CKZ1N-8 T Note 1) P T Note 1) P T Note 1) P Note 2) CKZN-D5 CKZN-5 Note 2) CKZN-K5 Note 2) CKZN-D Note 2) Note 2) CKZN- Note 2) CKZN-K Note 2) CKZN-D8 CKZN-8 Note 2) CKZN-K8 Note 2) CKZ2N-T5 CKZ2N-T CKZ2N-T8 e witch holder y Proximity switch u Parallel pin i heet gasket!2 Cover cap screw q witch actuator o pring washer! ocket head cap screw w topper bolt r umper!1 eal washer CKZ1N-D5 CKZN-5 q witch actuator o pring washer! ocket head cap screw w topper bolt r umper!1 eal washer CKZ1N-D CKZN- q witch actuator o pring washer! ocket head cap screw w topper bolt r umper!1 eal washer CKZ1N-D8 CKZN-8 Contents t Top cover!3 pacer!4 hort head cap screw Table 1 Opening angle Code H G F E D C A Note 1) T = TURCK, P = P&F Note 2) Please specify the opening angle by the code in Table 1. 12

17 Power Clamp Cylinder eries CKZT Allowable Locking Moment ore size (mm) N m Allowable locking moment The moment when the clamp arm is locked at the time of air release in the clamped state. lbf in Maximum Clamping Moment Max. clamping force ore size (mm).3 MPa.4 MPa.5 MPa.6 MPa.7 MPa.8 MPa N m Ibf in N m Ibf in N m Ibf in N m Ibf in N m Ibf in N m Ibf in Cylinder troke Unit: (mm) ore size Angle

18 eries CKZT Dimensions (Clamp Cylinder Without Arm) CKZT4 Release point h R8 47±.5 45±.1 25± ±.2 12±.5 25± ± N x ø6 H7 depth 1 M6 x 1. depth ±.2 2 x 2 x ø6 H7 depth 8 2 x 2 x M6 x 1. depth ± NPT 1/8 G NPT 1/8 G Release point 14

19 Power Clamp Cylinder eries CKZT Dimensions (Clamp Cylinder Without Arm) CKZT5,, 8 Release point XA X XC NA±.2 NC Nh9 RA RR R RW VD±.5 VC±.1 V±.1 L PA±.2 N±.5 PC±.5 PD±.5 GC VE 2 x øv H7 depth I 4 x NN depth VF Hexagon socket head plug VA±.2 C 2 x 2 x øp H7 depth D 2 x 2 x MM depth J +.1 K P±.2 LA±.1 L GA G N 2 x NPT 1/4 G E 2 x NPT 1/4 G R ore size (mm) (mm) C D E GA G GC I J K L LA L MM N NA N NC NN P M1 x M1 x M12 x M8 x M8 x M1 x ore size (mm) 5 8 PA P PC PD R RA R RR V VA V VC VD VE VF W XA X XC

20 eries CKZT Dimensions (Clamp Arm: Offset 15) ø How to Order 22±.1 16 CKZT4 A15 C 15±.2 Right type Arm position C Center R Right L Left Center type Left type Weight CKZT4-A15C CKZT4-A15R CKZT4-A15L kg (lbs).49 (1.8).51 (1.12).51 (1.12) 2 x ø6h7 through 2 x ø7 through (7) 2±.2 2±.2 9±.1 ø How to Order CKZT5 A15 C 15±.2 28±.1 Right type Arm position C Center R Right L Left Mounting hole ymbol D1 6 8 D Center type Left type 2 x ød1h7 through 2 x ød2 through Weight CKZT5-A15C CKZT5-A15C CKZT5-A15R CKZT5-A15R CKZT5-A15L CKZT5-A15L kg (lbs).79 (1.74).78 (1.72).9 (1.98).89 (1.96).9 (1.98).89 (1.96) (9) 3±.2 3±.2 15±.1 16

21 Power Clamp Cylinder eries CKZT Dimensions (Clamp Arm: Offset 15) ø How to Order 28±.1 22 CKZT A15 C 15±.2 Right type Arm position C Center R Right L Left Mounting hole ymbol D1 6 8 D Center type Left type 2 x ød1h7 through 2 x ød2 through (9) 3±.2 3±.2 15±.1 Weight CKZT-A15C CKZT-A15C CKZT-A15R CKZT-A15R CKZT-A15L CKZT-A15L kg (lbs) 1.2 (2.25) 1.1 (2.23) 1.1 (2.43) 1.8 (2.38) 1.1 (2.43) 1.8 (2.38) ø8 35± How to Order CKZT8 A15 C 2±.2 3 Arm position C Center R Right L Left 5.5 Right type Mounting hole ymbol D1 6 8 D Center type Left type 2 x ød1h7 through Weight CKZT8-A15C CKZT8-A15C CKZT8-A15R CKZT8-A15R CKZT8-A15L CKZT8-A15L kg (lbs) 2.17 (4.78) 2.16 (4.76) 2.21 (4.87) 2.19 (4.83) 2.21 (4.87) 2.19 (4.83) 2 x ød2 through (9) 3±.2 3±.2 14±.1 17

22 eries CKZT Dimensions (Clamp Arm: Offset 45) ø How to Order 22±.1 CKZT4 A45 C 45±.2 Right type 16 Arm position C Center R Right L Left 33 H Mounting hole ymbol D1 D2 H Center type Left type 2 x ød1h7 through 2 x ød2 through (1) 3±.2 3±.2 1±.1 Weight CKZT4-A45C CKZT4-A45C CKZT4-A45R CKZT4-A45R CKZT4-A45L CKZT4-A45L kg (lbs). (1.39).64 (1.41).64 (1.41).66 (1.46).64 (1.41).66 (1.46) ø5 28± How to Order CKZT5 A45 C 45±.2 19 Arm position C Center R Right L Left 44 Right type 34 Mounting hole ymbol D1 D Center type Left type 2 x ød1h7 through 2 x ød2 through Weight CKZT5-A45C CKZT5-A45C CKZT5-A45R CKZT5-A45R CKZT5-A45L CKZT5-A45L kg (lbs).93 (2.5).92 (2.3) 1.2 (2.25) 1.1 (2.23) 1.2 (2.25) 1.1 (2.23) (9) 3±.2 3±.2 15±.1 18

23 Power Clamp Cylinder eries CKZT Dimensions (Clamp Arm: Offset 45) ø How to Order 28±.1 CKZT A45 C 45±.2 22 Arm position C Center R Right L Left 47 Right type 37 Mounting hole ymbol D1 6 8 D Center type Left type 2 x ød1h7 through 2 x ød2 through (9) 3± Weight CKZT-A45C CKZT-A45C CKZT-A45R CKZT-A45R CKZT-A45L CKZT-A45L kg (lbs) 1.19 (2.62) 1.18 (2.6) 1.25 (2.76) 1.23 (2.71) 1.25 (2.76) 1.23 (2.71) 3±.2 15±.1 ø How to Order 35±.1 CKZT8 A45 C 45±.2 3 Arm position C Center R Right L Left Right type Mounting hole ymbol D1 6 8 D Center type Left type Weight CKZT8-A45C CKZT8-A45C CKZT8-A45R CKZT8-A45R CKZT8-A45L CKZT8-A45L kg (lbs) 2.46 (5.42) 2.44 (5.38) 2.61 (5.75) 2.59 (5.71) 2.61 (5.75) 2.59 (5.71) 2 x ød1h7 through 2 x ød2 through (9) 3±.2 3±.2 14±.1 19

24 eries CKZT Made to Order 1 Contact MC for detailed dimensions, specifications and delivery. Made to Order 1 Power clamp cylinder with metal cover Applicable model CKZT4, 5,, 8 Applicable to Arc-melting-resistant line In addition to the existing rubber cover type, Opening/closing metal cover type is available for releasing part of the toggle construction. Cylinder pecifications ore size (mm) 5 8 Angle Cushion Maximum operating pressure Ambient and fluid temperature Minimum operating time 3, 45, 6, 75, 9, 15, 12, 135 Unclamping side: Rubber bumper.8 MPa (116 psi) 1 to 6 C (14 to 14 F) 1. sec. to clamp, 1. sec. to unclamp Metal cover Manual toggle release The toggle link mechanism can be released easily by opening the metal cover and hitting the portion of the protrusion by using of plastic hammer (hammer made of soft material), etc. Protrusion 2 Power clamp cylinder with angle adjustment Applicable model CKZT4, 5,, 8 Unclamped opening angle can be adjusted by one process. (no need to adjust the proximity switch) Adjustable range: 3 to 135 With angle scale Cylinder pecifications ore size (mm) Angle Cushion Maximum operating pressure Ambient and fluid temperature Minimum operating time 3 to 135 Unclamping side: Rubber bumper.8 MPa (116 psi) 1 to 6 C (14 to 14 F) 1. sec. to clamp, 1. sec. to unclamp Angle adjustment bolt Angle scale 2

25 eries CKZT Made to Order 2 Contact MC for detailed dimensions, specifications and delivery. Made to Order 3 Power clamp cylinder with manually operated handle Applicable model CKZT5,, 8 Applicable to equipment requiring manual clamps. Handle unit R/L is replaceable. elf-weight drop prevention when unclamping Cylinder pecifications ore size (mm) 5 8 Angle 3, 45, 6, 75, 9, 15, 12 3, 45, 6, 75, 9, 15 Cushion Maximum operating pressure Ambient and fluid temperature Minimum operating time Unclamping side: Rubber bumper.8 MPa (116 psi) 1 to 6 C (14 to 14 F) 1. sec. to clamp, 1. sec. to unclamp Clamping Unclamping 4 Power clamp cylinder with pneumatic sensor Pneumatic sensor Applicable model CKZT5,, 8 Applicable to all air circuit equipment. uilt-in mechanical valve. Position detection is possible at clamping or unclamping according to the signal received from the mechanical valve. Mechanical valve Cylinder pecifications ore size (mm) 5 8 Angle Cushion Maximum operating pressure Ambient and fluid temperature Minimum operating time 3, 45, 6, 75, 9, 15, 12, 135 Unclamping side: Rubber bumper.8 MPa (116 psi) 1 to 6 C (14 to 14 F) 1. sec. to clamp, 1. sec. to unclamp Clamping output signal pressure port ignal pressure supply port Unclamping output signal pressure port Clamping Unclamping With cover removed 21

26 eries CKZT Made to Order 3 Contact MC for detailed dimensions, specifications and delivery. Made to Order 5 Unclamped opening angle 15 kit (for change of angle) Applicable model CKZT4, 5,, 8 In addition to the standard unclamped opening angle, 15 specification is available. Unclamped opening angle can be changed to 15 without disassembling the toggle construction. Cylinder pecifications ore size (mm) 5 8 Angle Cushion Maximum operating pressure Ambient and fluid temperature Minimum operating time 15 Unclamping side: Rubber bumper.8 MPa (116 psi) 1 to 6 C (14 to 14 F) 1. sec. to clamp, 1. sec. to unclamp 22

27 eries CKZT pecific Product Precautions e sure to read this before handling. Refer for afety Instructions and Precautions for Handling Pneumatic Devices (M-3-E3A) for Actuator Precautions. 1. Manual toggle release The toggle link mechanism can be released easily by hitting the portion of round shaped projection on the cover by using of plastic hammer (hammer made of soft material), etc. Please be sure to perform manual toggle release after safety has been confirmed because the clamp arm can suddenly move up during manual release. Note: (1) Please make sure that the switch cassette is tightly secured to the body when it has been replaced with a new one. (2) Please make sure that the dog is mounted so that the stamped side is secured as shown below if replacing. 2. Do not disassemble the power clamp No special maintenance is necessary because the power clamp has a fully enclosed design to protect the clamp against welding spatter, and also the power clamp has a contamination resistant construction. o, please do not disassemble the power clamp except changing replaceable parts as there is a possibility of deterioration of the clamp performance. 3. Tightening torque of spare parts Please make sure to tighten spare parts recommended in accordance with the following torque shown in the table. Description witch cassette kit witch bracket kit topper bolt kit Top cover kit ore size (mm) Tightening torque N m 3. to to to to to to to to to to to 2 48 to to to to to 5. Ibf in 27 to to to to to to to to to to to to to to to to Clamp Arm Tightening Torque ore size (mm) N m 6 to 9 12 to to 2 18 to 24 Tightening torque Ibf in 53 to 8 16 to to to

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