unique draught technologies MANUAL MOUNTING DISMOUNTING ASSEMBLING DISASSEMBLING INSTRUCTION TECHNICAL INFORMATION ET-W-SI ET-WD-SI
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1 unique draught technologies MANUAL MOUNTING DISMOUNTING ASSEMBLING DISASSEMBLING INSTRUCTION TECHNICAL INFORMATION ET-W-SI ET-WD-SI
2 DSI SERVICE TEAM Sales Department DSI Hamm Sabine Groneberg DSI Hamm Germany, Austria, Switzerland Phone: +49 (0) Sandra Leszynsky Western Europe and UK, USA, Australia, Asia Phone: +49 (0) Katrin Poth France, Spain, Portugal Phone: +49 (0) Iryna Matyak Eastern Europe Phone: +49 (0) Sales Department DSI International CL2 Joost Samyn Sales Representative Western Europe Molenbergstraat Dilbeek Belgium Phone: Mobil: DSI UK Jeff Garrity Service Centre c/o Pegler Yorkshire ST Catherine`s Avenue Doncaster, South Yorkshire DN4 8DF United Kingdom Phone: Mobil: Keg Service Tadeusz Gonciarczyk Sales Representative Eastern Europe UL. Walowa Wroclaw Poland Phone: Mobil: biuro@keg-service.pl OJA Olaf Jakob Sales Representative Germany, Austria, Switzerland Wortmannsweg Dortmund Germany Phone: +49 (0) Fax: +49 (0) o.j.a@t-online.de DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: info@dsi-group.net Internet: 2
3 QUALITY AND SAFETY Dear customer, please study this manual thoroughly. Incorrect assembly or disassembly may damage the fitting and can cause harm to product or person. Specialised sealing systems made of high-grade materials are in daily utilisation with all our types of extractor tubes. Due to continuous improvement of our technology we are able to equip all D-type and S-type systems with a five-year warranty. 3
4 LIST OF CONTENTS 1. Mounting Instruction 2. Dismounting Instruction 3. Disassembling Instruction 4. Assembling Instruction 5. Tool List 6. Technical Information 7. Connections DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: Internet: 4
5 MOUNTING INSTRUCTION 1. Mounting Instruction ET-W-SI ET-WD-SI 5
6 MOUNTING INSTRUCTION Fig Moisten the extractor tube with water. Fig Check the keg neck is clean. Clean the keg neck from any contaminations. Fig Check the sealing ring is not damaged and is positioned correctly. DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: Internet: 6
7 MOUNTING INSTRUCTION Fig Check if lock/safety is O.K. Insert the extracor tube straight. Fig Push in the extracor tube by hand. The safety latch will recess and click back after it has passed the keg neck. Fig Tighten the extractor tube (rotate it clockwise) e.g. with the DSI screw-in/screw-out tool and torque-wrench. The mounting torque (continuous) must be 80 ±5 Nm. 7
8 MOUNTING INSTRUCTION Fig Remove the screw-in/screw-out tool. The keg is ready for use now. DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: Internet: 8
9 DISMOUNTING INSTRUCTION 2. Dismounting Instruction ET-W-SI ET-WD-SI 9
10 DISMOUNTING INSTRUCTION Fig Decompress the keg, e.g. by means of the DSI decompression and removal tool. Fig Unscrew the extractor tube (rotate it counterclockwise) with the DSI screw-in/screw-out tool. Fig Connect the removal tool like a normal dispense head and press down the handle till it clicks. The safety latch will recess. DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: info@dsi-group.net Internet: 10
11 DISMOUNTING INSTRUCTION Fig Take out the extractor tube and disconnect the removal tool. 11
12 DISASSEMBLING INSTRUCTION 3. Disassembling Instruction ET-W-SI ET-WD-SI DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: Internet: 12
13 DISASSEMBLING INSTRUCTION 1. Put the extractor tube in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extractor tube plate. 2. Pull the handle forward to compress the spring. Push the safety latch slightly inwards. Pull the body downwards and turn it anticlockwise until it is unlocked. 3. Move the body upwards and connect it to the tool by turning the body Push the handle backward. Take the subassy out. Take the body off. 5. Take off the remaining parts. The extractor tube is disassembled. 13
14 ASSEMBLING INSTRUCTION 4. Assembling Instruction ET-W-SI ET-WD-SI DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: Internet: 14
15 ASSEMBLING INSTRUCTION 1. Replace the sealing ring on the body and the main seal. Assemble all parts. 2. Connect the body to the assembling tool. Put the subassy in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extractor tube plate. Push the safety latch slightly inwards. 3. Pull the handle forward to compress the spring. 4. Pull the body downwards and turn it clockwise until it is locked to the extractor tube plate. Make sure that the safety latch sticks through the big opening in the body. 5. Push the handle backward in order to tension the spring and take out the extractor tube. Please check the correct positions of the seals and the safety latch. 15
16 TOOLS 5. Tool List ET-W-SI ET-WD-SI DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: Internet: 16
17 TOOLS 1. Removal tool for: ET-W-SI 2 lugs: part number ET-WD-SI 2 lugs: part number Screw-in/screw-out tool: part number: Assembling/disassembling tool for: ET-W-SI 2 lugs: part number ET-WD-SI 2 lugs: part number
18 TECHNICAL INFORMATION 6. Technical Information ET-W-SI ET-WD-SI DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: Internet: 18
19 TECHNICAL INFORMATION EXTRACTOR TUBE ET-W-SI O 14,35 C F A Stroke CO Valve 2 1. Body 2"x14tpi G D B Stroke Beer Valve 2. CO Valve 2 3. Beer Valve 4. Beer Spring E Keg Neck O 44,4 +0,3-0,2 5. Tube max. chamfered O 45,7 6. CO Spring 2 DSI Getränkearmaturen GmbH. If in doubt, please ask. Samples are required after each revision. This drawing is the property of Dispense Systems International. The information is confidential and should not be copied for any other purpose without the prior written permission of I II III IV PRODUCT Bottom of Keg Stroke B updated Kunze A lay-out modified AH ALTERATIONS CO₂ Valve +Tube DATE Distance: NAME REMARKS DRAWN APPR. NORM 14mm 9mm 11mm PROD. DEV. ORIGIN Extractor in Closed Position Position when Cleaning and Filling DATE Extractor in Open Position Beer Valve Part 3 - Part 2 B 4mm 6,5mm-8mm In Part 2 Ø14,35 C 160mm² Passages through Part 3 - Part 5 D 125mm² Inner Tube In Part 5 Ø17,6 E 240mm² Passages through Part 1 - Part 2 F 240mm² Outer Tube Part 1 G 1660mm² Temperature Resistance Parts Part 1 A 3mm Short-time 135 C ROUGHNESS DE NAME AH max. 4mm-6mm SCALE MATERIAL TITLE Technical Data Sheet ET-W SI PROJ. METHOD REPL. - FORMAT A4 DRAWING NUMBER D-1762 REPL. BY WEIGHT VOLUME 7. Safety Latch 8. Locking Plate 9. Sealing Ring - SHEET 1 2 SHTS. 19
20 TECHNICAL INFORMATION EXTRACTOR TUBE ET-WD-SI F O 17,8 C A Stroke CO -Valve 2 1. Body 2"x14tpi D G B Stroke Ball 2. CO Valve 2 3. Ball 4. Beer Spring E Keg Neck O 44,4 ±0,2 5. Tube DSI Getränkearmaturen GmbH. If in doubt, please ask. Samples are required after each revision. This drawing is the property of Dispense Systems International. The information is confidential and should not be copied for any other purpose without the prior written permission of I II III IV Stroke PRODUCT Bottom of Keg ALTERATIONS CO₂ Valve + Tube Distance: DATE NAME REMARKS DRAWN APPR. NORM 14mm 9mm 11mm Parts Part 1 Ball Part 3 - Part 2 B 4mm 6,5mm-8mm In Part 2 Ø17,8 C 250mm² Passages through Part 3 - Part 5 D 220mm² Inner Tube In Part 5 Ø17,6 E 240mm² Passages through Part 1 - Part 2 F 330mm² Outer Tube Part 1 G 2340mm² Temperature Resistance Short-time 160 C PROD. DEV. ORIGIN kunze - Extractor in Closed Position Position when Cleaning and Filling Extractor in Open Position DATE A ROUGHNESS DE 3mm max. 4mm-6mm NAME SCALE MATERIAL TITLE PROJ. METHOD REPL. - FORMAT A4 DRAWING NUMBER REPL. BY WEIGHT VOLUME Technical Data Sheet ET-WD SI D CO Spring 2 7. Safety Latch 8. Locking Plate 9. Sealing Ring SHEET 1 2 SHTS. DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: info@dsi-group.net Internet: 20
21 CONNECTION 6. Connection ET-W-SI ET-WD-SI 21
22 CONNECTION EXTRACTOR TUBE ET-W-SI Dispense Head according to DIN (K) 27,3 u1 O 44,5 ±0,2 O 45,35 ±0,3 O 38,85 ±0,1 DSI Getränkearmaturen GmbH. If in doubt, please ask. Samples are required after each revision. 10,7 ±0,3 Extractor Tube according to DIN 3542 (K-1) O 19,3 +0,13-0,12 O 14,35 ±0,12 This drawing is the property of Dispense Systems International. The information is confidential and should not be copied for any other purpose without the prior written permission of PRODUCT C updated Kunze B dimension 7,1 added AH A depth+slope dimensions added AH ALTERATIONS DATE NAME REMARKS ROUGHNESS DATE NAME DRAWN AH APPR. NORM PROD. DEV. DE ORIGIN - SCALE MATERIAL TITLE PROJ. METHOD REPL. - FORMAT A4 DRAWING NUMBER REPL. BY WEIGHT VOLUME Well-Type Connection System D BOTTOM VIEW DISPENSE HEAD - SHEET 1 2 SHTS. DSI Getränkearmaturen GmbH Oberster Kamp Hamm Telefon: +49 (0) Telefax: +49 (0) Mail: info@dsi-group.net Internet: 22
23 CONNECTION EXTRACTOR TUBE ET-WD-SI O 44,5 ±0,2 O 45,4 ±0,3 10,7 ±0,3 O 38,85 ±0,1 DSI Getränkearmaturen GmbH. If in doubt, please ask. Samples are required after each revision. This drawing is the property of Dispense Systems International. The information is confidential and should not be copied for any other purpose without the prior written permission of PRODUCT ALTERATIONS DATE NAME REMARKS ROUGHNESS DATE NAME DRAWN kunze APPR. NORM PROD. DEV. DE ORIGIN - SCALE MATERIAL TITLE PROJ. METHOD REPL. - FORMAT A4 BOTTOM VIEW DISPENSE HEAD DRAWING NUMBER REPL. BY WEIGHT VOLUME WD SI Connection System D SHEET 1 2 SHTS. 23
24 unique draught technologies Germany DSI Getränkearmaturen GmbH Oberster Kamp Hamm Phone: +49 (0) Fax: +49 (0) USA Taprite 3248 Northwestern Drive San Antonio, Texas Phone: +1 (210) Fax: +1 (210) United Kingdom DSI Service Centre U.K. c/o Pegler Yorkshire ST Catherine s Avenue Doncaster, South Yorkshire, DN4 8DF Phone: +44 (0) Fax: +44 (0) sales-uk@dsi-group.net DSI
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