7 Trim and upholstery

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1 7 Trim and upholstery 71A BODY INTERNAL TRIM 72A SIDE OPENING ELEMENT TRIM 73A NON-SIDE OPENING ELEMENTS TRIM 75A FRONT SEAT FRAMES AND MECHANISMS X79 NOVEMBER 2009 EDITION ANGLAISE "The repair procedures given by the manufacturer in this document are based on the technical specifications current when it was prepared. The procedures may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are constructed". All rights reserved by Renault. Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault. Renault s.a.s 2007

2 DUSTER - Chapitre 7ContentsPages DUSTER - Chapitre 7 Contents Pages 71A BODY INTERNAL TRIM 75A FRONT SEAT FRAMES AND MECHANISMS Interior body side trim assembly: Exploded view 71A-1 Front seat assembly: Exploded view 75A-1 Roof trim assembly: Exploded view 71A-3 Floor trim assembly: Exploded view 71A-4 Floor carpet: Removal - Refitting 71A-5 Windscreen pillar trim: Removal - Refitting 71A-8 B-pillar trim: Removal - Refitting 71A-9 72A SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting 72A-1 Rear side door trim: Removal - Refitting 72A-3 73A NON-SIDE OPENING ELEMENTS TRIM Rear opening element assembly on the passenger compartment side: Exploded view 73A-1

3 BODY INTERNAL TRIM Interior body side trim assembly: Exploded view 71A H79 (see ) (01D, Mechanical introduction) C-pillar upper trim (Car. 1363) 2 Rear parcel shelf side trim bolt 3 Rear parcel shelf side trim 4 Rear wheel arch trim (Car. 1363) 5 Rear wheel arch trim bolt 6 C-pillar trim (Car. 1363) 7 B-pillar upper trim (Car. 1363) 8 Rear side door seal 9 B-pillar lower trim (Car. 1363) 71A-1

4 BODY INTERNAL TRIM Interior body side trim assembly: Exploded view 71A H79 10 B-pillar lower trim bolt 11 Windscreen pillar trim (Car. 1363) 12 Front side door seal 71A-2

5 BODY INTERNAL TRIM Roof trim assembly: Exploded view 71A H79 (see ) (01D, Mechanical introduction) Grab handle 2 Courtesy light 3 Sun visor 4 Sun visor hook 5 Sun visor bolt 6 Headlining clip 7 Grab handle bolt 8 Headlining 71A-3

6 BODY INTERNAL TRIM Floor trim assembly: Exploded view 71A H79 (see ) (01D, Mechanical introduction) Luggage compartment carpet 2 Lashing hook 3 Floor carpet clip Car Floor carpet 5 Floor soundproofing 71A-4

Refitting) (MR 389, 57A, Interior equipment), - the B-pillar linings (see 71A, Body internal trim, B-pillar trim:

7 BODY INTERNAL TRIM Floor carpet: Removal - Refitting 71A REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the front seats (see Complete front seat: Removal - Refitting), -the centre console (see Centre console: Removal - Refitting) (MR 389, 57A, Interior equipment), - the B-pillar linings (see 71A, Body internal trim, B-pillar trim: Removal - Refitting, page 71A-9), - the side door seals partially a Remove the rear bench seat base A-5

8 BODY INTERNAL TRIM Floor carpet: Removal - Refitting 71A II - OPERATION FOR REMOVAL OF PART CONCERNED a Remove clip (7). a Remove the retaining clips (5) a Pull away the carpet. REFITTING a Remove clip (6) I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the floor carpet, - the clips (6) and (7). a Refit the retaining clips (5). II - FINAL OPERATION a Refit the rear bench seat base. 71A-6

9 BODY INTERNAL TRIM Floor carpet: Removal - Refitting 71A a Refit: - the side door seals, - the B-pillar linings (see 71A, Body internal trim, B-pillar trim: Removal - Refitting, page 71A-9), -the centre console (see Centre console: Removal - Refitting) (MR 389, 57A, Interior equipment), - the front seats (see Complete front seat: Removal - Refitting). 71A-7

10 BODY INTERNAL TRIM Windscreen pillar trim: Removal - Refitting 71A REMOVAL I - REMOVAL PREPARATION OPERATION a Partially remove door seal (1). II - REMOVAL OPERATION a Remove the windscreen pillar trim by (2) and (3). REFITTING a Proceed in the reverse order to removal. 71A-8

11 BODY INTERNAL TRIM B-pillar trim: Removal - Refitting 71A Tightening torquesm upper and lower bolts for the seat belt 21 N.m REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: the cover, - the bolt (2). a Remove the bolt (1) A-9

118108 - the control (4) using a flat screwdriver, - the door seals (partially).

12 BODY INTERNAL TRIM B-pillar trim: Removal - Refitting 71A II - OPERATION FOR REMOVAL OF PART CONCERNED a Remove the B-pillar upper trim. a Remove: a Remove the B-pillar lower trim the control (4) using a flat screwdriver, - the door seals (partially). REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the B-pillar lower trim, - the lower trim bolts, - the B-pillar upper trim, 71A-10

13 BODY INTERNAL TRIM B-pillar trim: Removal - Refitting 71A - the door seals, - the seat belt adjustment control. II - FINAL OPERATION a Refit the upper and lower bolts for the seat belt. a Tighten to torque the upper and lower bolts for the seat belt (21 N.m). a Refit the cover for the upper seat belt bolt. 71A-11

SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting 72A REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Remove: 125450 a Remove: - the bolt (1), - the opening control, - the

14 SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting 72A REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Remove: a Remove: - the bolt (1), - the opening control, - the speaker grille (2) the bolts (3), - the speaker. a Disconnect the speaker connector. a Unclip the trim (4) from the door trim bolt a Remove the cover from the interior handle (5). 72A-1

SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting 72A REFITTING I - REFITTING PREPARATION OPERATION a If necessary, replace: - the front door trim clips, - the front door

125452 II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the front door trim, - the bolts (6), - the interior handle cover (5), - the trim (4) on the door trim bolt.

15 SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting 72A REFITTING I - REFITTING PREPARATION OPERATION a If necessary, replace: - the front door trim clips, - the front door trim sealing mastic (part no.: ). Note: To make it easier to fit the trim, moisten the box section at the point where the seal is applied. a Remove the bolts (6) II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the front door trim, - the bolts (6), - the interior handle cover (5), - the trim (4) on the door trim bolt. a Reconnect the speaker connector. a Refit: - the speaker, - the speaker bolts (3), - the speaker grille (2), - the opening control, - the opening control bolt (1) a Unclip the front door trim using an unclipping tool. 72A-2

16 SIDE OPENING ELEMENT TRIM Rear side door trim: Removal - Refitting 72A Special tooling required Car Set of trim removal levers. REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: -the rear side door interior handle (see Rear side door interior opening control: Removal - Refitting) (51A, Side opening element mechanisms). - the rear side door window winder handle (see Rear side door window winder handle: Removal - Refitting) (51A, Side opening element mechanisms). II - REMOVAL OPERATION EQUIPMENT LEVEL E2 a Remove the speaker grille (3) a Unclip the blanking cover of the rear side door trim bolt (1). a Remove the rear side door interior handle cover using the tool (Car. 1363) by (2). a Remove: - the speaker bolts (4), - the speaker. a Disconnect the speaker connector A-3

SIDE OPENING ELEMENT TRIM Rear side door trim: Removal - Refitting 72A REFITTING I - REFITTING PREPARATION OPERATION a Check the condition of the clips and replace them if necessary.

17 SIDE OPENING ELEMENT TRIM Rear side door trim: Removal - Refitting 72A REFITTING I - REFITTING PREPARATION OPERATION a Check the condition of the clips and replace them if necessary. Note: To facilitate fitting the rear side door trim, dampen the box section where the seal is to be applied. a Re-apply the bead of sealing mastic on the rear side door trim using a BEAD OF PREFORMED SEAL- ING MASTIC (see Vehicle: Parts and consumables for the repair) (04B, Consumables - Products). a Remove the rear side door armrest bolt (5). EQUIPMENT LEVEL E II - REFITTING OPERATION a Proceed in the reverse order to removal. III - SPECIAL NOTES FOR REFITTING THE MANUAL WINDOW WINDER a Remove the rear side door interior handle bolts (6). a Drill the trim at the centre of the mark (7) a Remove the rear side door trim using a pair of unclipping pliers. 72A-4

18 SIDE OPENING ELEMENT TRIM Rear side door trim: Removal - Refitting 72A a Finish the operation using a conical milling cutter. 72A-5

19 NON-SIDE OPENING ELEMENTS TRIM Rear opening element assembly on the passenger compartment side: Exploded view 73A H79 (see ) (01D, Mechanical introduction) Tailgate trim (Car. 1363) 2 High level brake light 3 bulb 4 high level brake light bolt 5 High level brake light cover (Car. 1363) 73A-1

FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A DRIVER HEIGHT ADJUSTER (see ) 146024 1 Front seat lumbar adjustment control trim 2 Front seat backrest tilt control 3 Front

20 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A DRIVER HEIGHT ADJUSTER (see ) Front seat lumbar adjustment control trim 2 Front seat backrest tilt control 3 Front seatback angle control trim 4 Front seat base frame 5 Front seat lumbar adjustment control 6 Front seat lumbar adjustment mechanism rivet 8 Front seat headrest guide (see ) 9 Front seat frame (see ) 11 Front seat belt buckle (see Front seat belt buckle: Removal - Refitting) 12 Front seat runner 75A-1

21 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A DRIVER HEIGHT ADJUSTER 14 Bolt of front seat base exterior casing 16 Front seat base exterior casing 17 Front seat lumbar adjustment mechanism FRONT SIDE AIRBAG or FRONT SIDE + CUR- TAIN AIRBAG 7 Front seat chest-level side airbag dummy module 10 Front seat chest-level side airbag (see Front (chest-level) side airbag: Removal - Refitting) 18 Bolt of front seat chest-level side airbag dummy module FRONT SEAT WITH HEATING 13 Front seat heated pad switch 15 Front seat base exterior casing 75A-2

22 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A DRIVER HEIGHT ADJUSTER (see ) Seat trim clip (Car.1521) 2 Front seatback cover (see ) 3 Front seat base cover (see ) 4 Front seat headrest (see ) 5 Front seat back foam 6 Front seat base foam FRONT SIDE AIRBAG, and FRONT SEAT WITH HEATING, and WITH SEAT BELT NOT SECURED WARNING 9 Front seat electrical wiring 75A-3

23 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A DRIVER HEIGHT ADJUSTER 10 Front seat electrical wiring support 11 Retaining clip FRONT SEAT WITH HEATING 7 Front seatback heated pad 8 Front seat base heated pad 75A-4

FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A FIXED SUBFRAME (see ) 146034 1 Front seat backrest tilt control 4 Front seat headrest guide (see ) 5 Front seat frame (see ) 6

24 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A FIXED SUBFRAME (see ) Front seat backrest tilt control 4 Front seat headrest guide (see ) 5 Front seat frame (see ) 6 Front seatback angle control trim 7 Front seat belt buckle (see Front seat belt buckle: Removal - Refitting) 8 Front seat runner 9 Front seat base frame 13 Bolt of front seat base exterior casing 14 Front seat base exterior casing 75A-5

25 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A FIXED SUBFRAME FRONT SIDE AIRBAG or FRONT SIDE + CUR- TAIN AIRBAG 2 Front seat chest-level side airbag dummy module 3 Bolt of front seat chest-level side airbag dummy module 10 Front seat chest-level side airbag (see Front (chest-level) side airbag: Removal - Refitting) FRONT SEAT WITH HEATING 11 Front seat heated pad switch 12 Front seat base exterior casing 75A-6

26 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A FIXED SUBFRAME (see ) Seat trim clip (Car.1521) 2 Front seatback cover (see ) 3 Front seat base cover (see ) 4 Front seat headrest (see ) 5 Front seat back foam 6 Front seat base foam FRONT SEAT WITH HEATING 7 Front seatback heated pad 8 Front seat base heated pad 75A-7

27 FRONT SEAT FRAMES AND MECHANISMS Front seat assembly: Exploded view 75A FIXED SUBFRAME FRONT SIDE AIRBAG, and FRONT SEAT WITH HEATING, and WITH SEAT BELT NOT SECURED WARNING 9 Front seat electrical wiring 10 Front seat electrical wiring support 11 Retaining clip 75A-8

6 Sealing and soundproofing

6 Sealing and soundproofing 65A OPENING ELEMENT SEALING X79 NOVEMBER 2009 EDITION ANGLAISE "The repair procedures given by the manufacturer in this document are based on the technical specifications current