4. REMOVAL AND INSTALLATION OF SUNROOF ASSEMBLY

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Randell McCarthy
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1 REMOVAL AND INSTALLATION OF SUNROOF ASSEMBLY Exploded View Sunshade assembly Ventilation roof Drain channel Tube cable guide Wind deflector Seal - drive tube Drive tube Frame assembly Sunroof motor Glass Glass panel Side cover - outer Side cover - inner Seal - glass panel Sunroof control unit Drain channel support bar pin Return spring Front lever spring Front lever LH Retraction bar Drain channel Drain channel support support bar RH Breed nail Frame assembly Panel curve on Rivet roll Drain lever Slider LH Drain lever LH Main lever LH Pin A / CRUISE SEAT S / ROOF LAMP PAS R / SENSOR WIPER AV S/W CLUSTER SPWM IMMO STICS EL

2 Wind Deflector With Sunroof Opened 1. Fully open the sunroof. NOTICE Work only when the sunroof is open. 2. Unhook the wind deflector side locks at both sides. 3. Unhook the wind deflector bottom locks as shown in figure (A). Wind deflector

3 Glass Panel Assembly Inside Cover of Glass Panel Assembly 1. Remove the inner side covers at both sides by pushing them rearward. 2. Remove the three mounting bolts (TORX bolts) of the glass panel with a special wrench (25 T). 3. Remove the glass panel. NOTICE Work only when the sunroof is tilted-up. Tightening torque: 5 Nm A / CRUISE SEAT S / ROOF LAMP PAS R / SENSOR WIPER AV S/W CLUSTER SPWM IMMO STICS EL

4 Outside Cover of Glass Panel Preceding Work: Removal of glass panel and inside cover 1. Cut off the locks on the outside cover with a cutter and remove the outside cover. 2. Insert the locks of the new outside cover into the mounting holes. Sunroof mechanism 3. Push down the outside cover to install into the roof panel and lock it to the sunroof system with a pliers.

Completely close the sunroof using the sunroof switch. 3.

Gap Between Front and Rear Glass Panel Gap: Distance from roof panel to glass NOTE Rear

5 Installation of Glass Panel 1. Place the glass panel with the sunroof tilted-up and temporarily tighten the three TORX bolts (T25) at both sides. At this moment, the logo on the glass panel should face the rear side of the vehicle. 2. Completely close the sunroof using the sunroof switch. 3. Adjust the following items with the specified value and tighten the bolts. Gap Between Front and Rear Glass Panel Gap: Distance from roof panel to glass NOTE Rear Front To prevent the wind noise during high speed driving (over 100 km/h), the rear gap should be greater than front gap. Rear Front 1) Front gap (-1 ~ 0 mm) 2) Rear gap (0 ~ 1 mm) A / CRUISE SEAT S / ROOF LAMP PAS R / SENSOR WIPER AV S/W CLUSTER SPWM IMMO STICS EL

12 7340 Front/Rear Gap of Glass Panel To avoid the abnormal noise due to interference between roof panel and rear section of sunroof glass panel

6 Rear 4 Front Rear Gap:Front Gap 6 : 4 After Assembly Measure the interference between roof and glass panel while moving the glass panel.

6 Front/Rear Gap of Glass Panel To avoid the abnormal noise due to interference between roof panel and rear section of sunroof glass panel while driving, the installation gap should be maintained the ratio of 4:6 (front:rear) when installation. 6 Rear 4 Front Rear Gap:Front Gap 6 : 4 After Assembly Measure the interference between roof and glass panel while moving the glass panel. Gap between roof and glass panel should be approx. 5 mm. If this gap is too small, the glass panel may be scratched or the interferencing noise may sound. Gap between roof and glass panel: approx. 5 mm

7 Drain Channel With Sunroof Tilted-up Preceding Work: Removal of glass panel 1. Remove the two mounting bolts (TORX bolt) at both sides on the drain channel with the glass panel removed. 2. Unhook the locks (A) and remove the drain channel. 3. When installing Hook the locks (B) of the drain channel. Tightening torque: 1.2 Nm Drain channel Drain channel A / CRUISE SEAT S / ROOF LAMP PAS R / SENSOR WIPER AV S/W CLUSTER SPWM IMMO STICS EL

14 7340 Sun Shade Panel With Sunroof Tilted-up

slide blocks of the sun shade panel from the guide

8 Sun Shade Panel With Sunroof Tilted-up Preceding Work: Removal of glass panel and drain channel 1. Move the sun shade panel forward and remove the slide blocks of the sun shade panel from the guide rail with a flat bladed screwdriver as shown in the figure. 2. Remove the sun shade panel from the sunroof.

7340 15 Sunroof Control Unit (SCU) and Motor With Sunroof Fully Closed Preceding

Remove the sun visor/passenger s hand grip/a pillar headlining/b pillar headlining

(Be careful not to damage the headlining.

Disconnect the connector from the sunroof control unit. Sunroof control unit 2.

When installing, completely fit the sunroof rail into the slot of sunroof control

9 Sunroof Control Unit (SCU) and Motor With Sunroof Fully Closed Preceding Work: 1. Fully close the sunroof with sunroof switch. 2. Remove the sun visor/passenger s hand grip/a pillar headlining/b pillar headlining to deflect the front section of the headlining. (Be careful not to damage the headlining.) NOTICE Work only when the sunroof is closed. SCU Assembly 1. Disconnect the connector from the sunroof control unit. Sunroof control unit 2. Unscrew the mounting screw and remove the SCU assembly. Sunroof motor 3. When installing, completely fit the sunroof rail into the slot of sunroof control unit and tighten the screw. NOTICE Completely fit the sunroof rail into the slot of sunroof control unit. Completely fit the tab. Slot A / CRUISE SEAT S / ROOF LAMP PAS R / SENSOR WIPER AV S/W CLUSTER SPWM IMMO STICS EL

10 Motor Assembly NOTICE Work only when the sunroof is closed. 1. Disconnect the connector from the SCU. 2. Unscrew the three mounting bolts (25T) with a special wrench and remove the motor assembly. NOTICE To make the motor positioning easier, do not operate the motor (even for the testing) before installation.

7340 17 Sunroof Drain Hose Removal and installation procedures of

) NOTICE Rear Hose Front Hose - Remove only A pillar, sun visor,

11 Sunroof Drain Hose Removal and installation procedures of drain hoses: Front Drain Hose Rear Drain Hose Release the clamps and remove hoses. (However, the fastener at rear side of rear hose should be removed.) NOTICE Rear Hose Front Hose - Remove only A pillar, sun visor, sunroof molding and front section of headlining. - Remove headlining and rear trim. When installing, be careful not to kink, damage and twist the hose. Not allowed A / CRUISE SEAT S / ROOF LAMP PAS R / SENSOR WIPER AV S/W CLUSTER SPWM IMMO STICS EL

18 7340 Note Fastener location of rear drain hose The

12 Note Fastener location of rear drain hose The rear drain hose can be removed after releasing the fasteners.

13 Sunroof Assembly Preceding Work: Removal of headlining 1. Disconnect the front and rear drain hoses with the sunroof closed. 2. Unscrew the two bracket mounting bolts (10 mm) at both sides. A / CRUISE SEAT S / ROOF LAMP PAS R / SENSOR WIPER AV S/W CLUSTER SPWM IMMO STICS EL

14 Unscrew the mounting bolts (10 mm) at both sides. Installation Notice Tightening torque 6 ~ 10 Nm 4. Remove the sunroof assembly from the vehicle. Sunroof Assembly

4. REMOVAL AND INSTALLATION OF SUNROOF ASSEMBLY AND COMPONENTS

8 7340 4. REMOVAL AND INSTALLATION OF SUNROOF ASSEMBLY AND COMPONENTS Exploded View Seal - glass panel Glass Wind deflector Glass panel Sunshade assembly Ventilation roof Drain channel support bar pin