STAINLESS STEEL TUBE FITTINGS, VALVES AND TUBING HAITIMA CORPORATION HAITIMA CORPORATION. http : //

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1 SINLSS SL HIIM CORORION http : // -mail : haitima@seed.net.tw aiwan Head Office 8., No.201, Sec. 2, iding Blvd., Neihu District, aipei City 114, aiwan R.O.C. L: X: UB IINGS, VLVS ND UBING aiwan actory No.350, Wangian Blvd., YongKang ech. Ind. ark, YongKang City, ainan County 710, aiwan R.O.C. L: ~7 X: China actory NanLang Ind ark, NanLang own, Zhongshan, Guangdong, China ost Code: L: X: hilippines actory M.. Roxas Highway, Clark reeport Zone, Clarkfield, ampanga, hilippines L: Canada Vancouver Warehouse Unit venue Surrey, BC Canada V3Z 3V2 L: X: urope Netherlands Warehouse Blauwwater 23, 5951 DB Belfeld, Netherlands L: X: HIIM CORORION http : // -mail : haitima@seed.net.tw

2 Index for ube ittings Straight Configuration ML CONNCOR N UNION ML CONNCOR UNION RDUCING UNION BULKHD ML CONNCOR BULKHD ML CONNCOR BULKHD UNION RDUCR I BU WLD CONNCOR I SOCK WLD CONNCOR ML DR ML DR LUG C

3 Index for ube ittings 16 NU UB INSR BCK RRUL RON RRUL 22 lbow 20 ML LBOW ML LBOW UNION LBOW 25 ee 23 ML BRNCH ML RUN ML BRNCH ML RUN UNION 30 Cross 28 UNION CROSS 31

4 Index for Instrument ipe ittings Straight Configuration I01 HX NIL 33 I02 I03 I04 I05 I06 I07 RDUCING HX NIL HX COULING RDUCINGHX COULING RDUCING DR RDUCING BUSHING ML LUG lbow I08 I09 I10 I11 ML LBOW ML LBOW SR LBOW RDUCING SR LBOW

5 Index for Instrument ipe ittings ee I12 I13 I14 I15 ML ML BRNCH SR

6 Index for Valves 3-piece Instrument Ball Valves H-3BV H-3BV 2-Way attern: 2000 psig / 725 psig 3-Way attern: 2000 psig Instrument Needle Valves H-NV/H-NVL H-NV Integral Bonnet Instrument Needle Valves Straight attern H-NVS H-NVL ngle attern Union Bonnet Instrument Needle Valves Inline Ball oppet Check Valves H-CV Inline Ball oppet Check Valves 52 Stainless Steel ubing Stainless Steel ubing 54

7 Compression ube ittings Introduction HIIM ube ittings are designed to provide a reliable leak-tight connection and suitable for petrochemical, chemical processing, oil refineries, laboratory, power generation, electronic, semiconductor, shipbuilding, as well as other major industries. With precision machined and strict quality control, HIIM ube ittings achieve torque-free installation and leak-free performance. eatures wo-ferrule design Silver-plated nut threads eliminate the attrition of body threads. variety of configurations increase system versatility ach body is stamped with size and material asy to assembly and no speical tools required Designed for use on instrumentation, process and control systems, and analyzer ubing Selection and Handling Selecting and handling the tubing properly is necessary to achieve reliable tubing system. he following 4 factors should be considered when you order the tubing for HIIM tube fittings. Wall thickness: lease refer to "tubing working pressure table" for suitable wall thicknss. or gas service, do not use thin wall tubing. Hardness: Metal tubing material must be softer than the fitting material. When tubing and fittings are made of the same material, tubing must be fully annealed. In general, it is recommended to a fully annealed 304 or 316 stainless steel tubing meeting SM 269, 213, 249 or equivalent with hardness HRB 90 or less. lways use an insert in extremely soft or flexible plastic tubing. Surface: ubing with any depression, scratch, raised portion, or other surface defect will be difficult to seal, especially in gas service. Oval tubing which is not easily fit through fitting nuts, ferrults, and bodies should never be forced into the fitting Handling: During transportation and storage, cap the tubing end to prevent from dirt. Do not haul tubing since it will cause surface damage on tubing. Deburr the tube ends before installation. 01

8 Compression ube ittings Gas Service Gases (air, hydrogen, helium, nitrogen, etc.) have very tiny molecules that can flee through even the most minute leak path cause by the defects on tubing surface. hick wall tubings resist ferrule compression action more than thin wall tubings. lease refer to "tubing working pressure table" and assembling correctly will compensate the leakage from minor surface defects of tubings. ube Bending Dimensions When installing HIIM tube fittings near tube bends, a sufficient straight length of tubing is necessary. : ube OD R: Radius of tubing bend L: Required straight tube length (see the table) ube (ractional) Required straight tube length L (inch) 1/16 1/2 1/8 23/32 3/16 3/4 1/4 13/16 5/16 7/8 3/8 15/16 1/2 1-3/16 5/8 1-1/4 3/4 1-1/4 7/8 1-5/ /2 ube (Metric) Required straight tube length L (mm) ressure Conversion able o rom psi mbar bar atm a ka Mpa mmh 2 O in.h 2 O mmhg in.hg kg/cm 2 psi mbar bar atm a ka Mpa mmh 2 O in.h 2 O mmhg in.hg kg/cm

9 Compression ube ittings Safety in roduct Selection he system designer and user have the sole responsibility for selecting a product for their use. he total system design, application details, material compatibility, function, adequate ratings, proper installation, operation, and maintenance must be considered to ensure safe and troublefree performance. Bored hrough ittings for hermocouples, Dip ubes, and Heat xchanger ees HIIM bored through fittings have no shoulder in the fittings, so they handle thermocouples or dip tubes with ease. Most fittings with male thread are available as bore-through fittings. However, male connectors whose pipe thread end is smaller than the tube fitting end, such as 01-4x1/8, can not be bored through. Standard HIIM union tees are also available for bored through fittings. 03

10 Compression ube ittings Installation Instructions - for 1" / 25 mm and Smaller ititngs (include caps). Comfirm all the components are in correct order and direction. B. ully insert tubing into the HIIM ube itting and firmly against the shoulder in the fitting, then turn the nut finger-tight (for high-pressure applications and high safety-factor systems, tighten the nut until the tubing will not turn by hand or move axially in the fitting). Remark: While installing bored through fittings, just pass the length of the thermocouple or dip tube you need through fitting's thread end and hold it to prevent shifting during assembly. fter that, turn the nut finger-tight. C. Mark the nut at the 9 o'clock position. D. Holding the fitting body steady, then tighten the nut 1-1/4 turn to the 12 o'clock position by wrench (for 1/16", 1/8", and 3/16", 3 mm and 4mm tube fittings, just tighten the nut 3/4 turn to the 6 o'clock position).. B. C. D. Reassembly- ll Sizes HIIM ube ittings may be disassembled and reassembled many times... G. Before disconnecting, mark the tube at the edge of the nut. dditionally, mark a line along the nut and fitting body hex. Insert the tube with preswaged ferrules into the fitting until the front ferrule seats against the fitting body. While holding the fitting body steady, tighten the nut by a wrench to the previously pulledup position (the marks made in step ). t this moment, you will feel a significant increase in resistance. hen tighten the nut slightly... G. 04

11 Compression ube ittings Install lugs Hold fitting body steady, then tighten the plug 1/4 turn from the finger-tight position with wrench (for 1/16", 1/8", and 3/16", 3 mm and 4 mm fittings, tighten the plug 1/8 turn). Reassembly lugs You can disassemble and reassemble HIIM plugs many times. Just make slightly tightening by a wrench after fastening the plug by hand. Safety recautions Do not bleed system by releasing nut or plug. Do not mix materials or fitting parts from various manufacturers, including tubing, ferrules, nuts, and fitting bodies. Do not assemble, tighten, or disamble fittings when system is pressurized. Before fastening the nut, make sure the tubing rests firmly on the shoulder in the tube fitting body Never turn fitting body during assembly and disassembly. Instead, hold fitting body and turn nut. lways use proper thread sealants on threads. void unnecessary disassembly of unused fitting. 05

12 01 ML CONNCOR OR MRIC UBS OR RCIONL UBS UB ML BS / N B D G H UB ML BS / N B D G H 3 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /16 1/ /16 1/ /8 1/ / /8 1/ / /8 3/ / /8 1/ / /16 1/ /16 1/ /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /8 3/ / /2 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / / / /8 3/ /8 1/ /8 3/ /4 1/ / /4 3/ / / / / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 06

13 02 N UNION UB ML BS / N OR MRIC UBS * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. B D G H 1/4 1/ / /4 3/ / /8 1/ / /8 3/ / /2 3/ / /2 1/ / /4 1/ / /4 3/ / /

14 03 ML CONNCOR G H B D OR MRIC UBS OR RCIONL UBS UB ML BS / N B D G H UB ML BS / N B D G H 4 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /8 1/ / /8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / / / /8 3/ /8 1/ /8 3/ /4 1/ / /4 3/ / / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 08

15 04 UNION G H D OR MRIC UBS UB D G H / / / / OR RCIONL UBS UB D G H 1/ / / / / / / / / / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 09

16 05 RDUCING UNION H G1 G2 1 2 D1 D2 OR MRIC UBS 1 UB 2 UB D1 D2 G1 G2 H / / /8 9/ / / /8 9/ /8 5/ / / / UB 2 UB OR RCIONL UBS * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. D1 D2 G1 G2 H 1/8 1/ / /16 1/ / /4 1/ / /4 1/ /16 7/ /4 3/ / /16 1/ / /8 1/ /16 7/ /8 1/ /16 9/ /2 1/ /8 7/ /2 1/ /8 9/ /2 3/ /8 11/ /8 3/ / /8 1/ / /4 1/ /8 9/ /4 3/ /8 11/ /4 1/ /8 7/ /4 5/ / / /2 7/ / /2 1-1/

17 06 BULKHD ML CONNCOR H G 1 B D L1 OR MRIC UBS UB ML BS / N B D 1 G H L1 NL HOL SIZ MX NL HICK 6 1/ / / / / / / / / / / / / / / / / / / / / / / / / UB ML BS / N OR RCIONL UBS * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. B D 1 G H L1 NL HOL SIZ MX NL HICK 1/8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 3/ / /2 1/ /

18 07 BULKHD ML CONNCOR G 1 H D L1 B OR MRIC UBS UB ML BS / N B D 1 G H L1 NL HOL SIZ MX NL HICK 6 1/ / / / / / / / / / / / / / UB ML BS / N OR RCIONL UBS B D 1 G H L1 NL HOL SIZ MX NL HICK 1/8 1/ / /4 1/ / /4 1/ / /4 3/ / /8 1/ / /8 3/ / /2 3/ / /2 1/ / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 12

19 08 BULKHD UNION H G 1 L1 D UB OR MRIC UBS D 1 G H L1 NL HOL SIZ MX NL HICK / / / / UB OR RCIONL UBS D 1 G H L1 * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. NL HOL SIZ MX NL HICK 1/ / / / / / / / / / / /

20 09 RDUCR G H x D OR MRIC UBS OR RCIONL UBS UB x UB D G H UB x UB D G H / / / / / / / / / / / / / / / / / / / / / /16 1/ /8 1/ / /8 1/ / /8 3/ / /8 1/ / /16 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /4 3/ / /8 1/ / /8 3/ / /8 1/ / /8 3/ / /2 1/ / /2 3/ / /2 1/ / /2 5/ / /2 3/ / / / /8 3/ / /4 1/ / /4 3/ / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 14

21 10 I BU WLD CONNCOR G H 37.5 J D B OR MRIC UBS OR RCIONL UBS UB J I BU WLD SIZ B D G H UB J I BU WLD SIZ B D G H 3 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /8 1/ / /16 1/ /4 1/ / /4 1/ / /8 1/ / /8 3/ / /8 1/ / /2 3/ / /2 1/ / /2 3/ / / / /8 1/ /4 3/ / / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 15

22 11 I SOCK WLD CONNCOR G H K D B OR MRIC UBS OR RCIONL UBS UB K I SOCK WLD SIZ B D G H 4 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. UB K I SOCK WLD SIZ B D G H 1/8 1/ / /8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 3/ / /8 1/ / /8 3/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / / / /8 3/ /8 1/ /8 3/ /4 1/ / /4 3/ / / / / / /

23 12 ML DR B OR MRIC UBS OR RCIONL UBS UB ML BS / N B UB ML BS / N B 6 1/ / / / / / / / / / / / / / / / / / / / / / / /4 1/ /4 1/ /4 3/ /4 1/ /8 1/ /8 1/ /8 3/ /8 1/ /2 1/ /2 3/ /2 1/ /4 1/ /4 3/ / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 17

24 13 ML DR B UB ML BS / N OR MRIC UBS B 6 1/ / / / / / / / / / / / / / UB ML BS / N OR RCIONL UBS * he dimension is the minimum nominal opening. B 1/4 1/ /4 1/ /4 3/ /4 1/ /8 1/ /8 1/ /8 3/ /8 1/ /2 1/ /2 3/ /2 1/ /4 1/ /4 3/ / /

25 14 LUG G OR MRIC UBS UB G 3 7/ /16 8 5/ / /2 OR RCIONL UBS UB G 1/ /8 7/16 3/ /4 9/16 3/8 11/16 1/2 7/8 5/8 25 3/4 1-1/ /2 19

26 15 C H G D OR MRIC UBS UB D G H / / / / / OR RCIONL UBS UB D G H 1/ / / / / / / / / / / / / / * he, and D dimensions are in finger-tight. 20

27 16 NU L G OR MRIC UBS UB G L 3 7/ / / / / OR RCIONL UBS UB G L 1/ /8 7/ / /4 9/ /8 11/ /2 7/ / /4 1-1/ / UB INSR 1 OR MRIC UBS SO UB 1 SO UB I.D OR RCIONL UBS SO UB 1 SO UB I.D. 1/4 3/16 3/8 1/4 1/2 3/8 3/4 5/8 1 7/8 21

28 18 BCK RRUL OR MRIC UBS UB OR RCIONL UBS UB 1/16 1/8 3/16 1/4 3/8 1/2 5/8 3/ RON RRUL OR MRIC UBS UB OR RCIONL UBS UB 1/16 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 22

29 20 ML LBOW H G D B C OR MRIC UBS OR RCIONL UBS UB ML BS / N B C D G H UB ML BS / N B C D G H 3 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /16 1/ /16 1/ /8 1/ / /8 1/ / /8 3/ / /8 1/ / /16 1/ /16 1/ /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / / / /8 3/ /8 1/ /8 3/ /4 3/ / /4 1/ / /4 3/ / / / / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 23

30 21 ML LBOW H G D C OR MRIC UBS OR RCIONL UBS UB ML BS / N C D G H UB ML BS / N C D G H 4 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /8 1/ / /8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / /8 3/ /8 1/ /8 3/ /4 1/ / /4 3/ / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 24

31 22 UNION LBOW H G D H OR MRIC UBS UB D G H / / / / / OR RCIONL UBS UB D G H 1/ / / / / / / / / / / / / / * he and D dimensions are in finger-tight. * he dimension is the minimum nominal opening. 25

32 23 ML BRNCH H G J H B D C K ML BS / UB N OR MRIC UBS B C D G J K 4 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ML BS / UB N OR RCIONL UBS B C D G J K 1/8 1/ / /8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / / / /8 3/ /8 1/ /8 3/ /4 1/ / /4 3/ / / / / / / / / * he, D, and K dimensions are in finger-tight. * he dimension is the minimum nominal opening. 26

33 24 ML RUN G H J I D B K ML BS / UB N OR MRIC UBS B D G H I J K 4 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ML BS / UB N OR RCIONL UBS B D G H I J K 1/8 1/ / /8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / / / /8 3/ /8 1/ /8 3/ /4 1/ / /4 3/ / / / / / / / / * he, D, and K dimensions are in finger-tight. * he dimension is the minimum nominal opening. 27

34 25 ML BRNCH G H D B K ML BS / UB N OR MRIC UBS B D G H K 4 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ML BS / UB N OR RCIONL UBS B D G H K 1/8 1/ / /8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / /8 1/ /4 1/ / /4 3/ / / / / / * he, D, and K dimensions are in finger-tight. * he dimension is the minimum nominal opening. 28

35 26 ML RUN J G H B D K ML BS / UB N OR MRIC UBS B D G H J K 4 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ML BS / UB N OR RCIONL UBS B D G H J K 1/8 1/ / /8 1/ / /4 1/ / /4 1/ / /4 3/ / /4 1/ / /8 1/ / /8 1/ / /8 3/ / /8 1/ / /2 1/ / /2 3/ / /2 1/ / /2 3/ / /8 3/ /8 1/ /8 3/ /4 1/ / /4 3/ / / / / / * he, D, and K dimensions are in finger-tight. * he dimension is the minimum nominal opening. 29

36 27 UNION G J D K OR MRIC UBS UB D G J K / / / / / OR RCIONL UBS UB D G J K 1/ / / / / / / / / / / / / / * he, D, and K dimensions are in finger-tight. * he dimension is the minimum nominal opening. 30

37 28 UNION CROSS K G H J D H OR MRIC UBS UB D G H J K / / / / OR MRIC UBS UB D G H J K 1/ / / / / / / / * he, D, and K dimensions are in finger-tight. * he dimension is the minimum nominal opening. 31

38 Instrument ipe ittings Introduction HIIM Instrument ipe ittings are precision machined, and the quality threads provide dependable leak-free connections. he fittings are designed for widely application in petrochemical processing plants, chemical factories, instrumentation and process control purpose. eatures Bar stock body for straight configuration, and forging body for elbows and tees. variety of configurations increase system versatility Rolled male thread enhance the strength ach body is stamped with size and material Male thread are capped to prevenet damage Size range: 1/8" ~ 1" Designed for use on instrumentation, process and control systems, and analyzer Safety in roduct Selection he system designer and user have the sole responsibility for selecting a product for their use. he total system design, application details, material compatibility, function, adequate ratings, proper installation, operation, and maintenance must be considered to ensure safe and troublefree performance. 32

39 I01 HX NIL ML BS / N 1/ / / / / * he dimension is the minimum nominal opening. I02 RDUCING HX NIL 1 ML BS / N 1 ML BS / N 1/4 1/ /8 1/ /8 1/ /2 1/ /2 1/ /2 3/ /4 1/ /4 3/ /4 1/ / / * he dimension is the minimum nominal opening.

40 I03 HX COULING ML BS / N 1/ / / / / * he dimension is the minimum nominal opening. I04 RDUCING HX COULING 1 ML BS / N 1 ML BS / N 1/4 1/ /8 1/ /8 1/ /2 1/ /2 1/ /2 3/ /4 1/ /4 3/ /4 1/ / / * he dimension is the minimum nominal opening. 34

41 I05 RDUCING DR 1 ML BS / N 1 ML BS / N 1/8 1/ /4 1/ /4 1/ /8 1/ /8 1/ /8 3/ /2 1/ /2 1/ /2 3/ /2 1/ /4 1/ /4 3/ /4 1/ /4 3/ / / * he dimension is the minimum nominal opening. * Dimensions are for reference only, and are subject to change without notice. I06 RDUCING BUSHING 1 35 ML BS / N 1 ML BS / N 1/4 1/ /8 1/ /8 1/ /2 1/ /2 1/ /2 3/ /4 1/ /4 3/ /4 1/ / / / / * he dimension is the minimum nominal opening. * raction numbers are in inch size; the others are in mm size. * Dimensions are for reference only, and are subject to change without notice.

42 I07 ML LUG ML BS / N 1/ / / / / * he dimension is the minimum nominal opening. 36

43 I08 ML LBOW S S ML BS / N S 1/ / / / / * he dimension is the minimum nominal opening. I09 ML LBOW L L ML BS / N L 1/ / / / / * he dimension is the minimum nominal opening. 37

44 I10 SR LBOW L S ML BS / N L S 1/ / / / / * he dimension is the minimum nominal opening. I11 RDUCING SR LBOW L S 1 ML BS / N 1 ML BS / N L S 1/4 1/ /8 1/ /2 1/ /2 3/ /4 3/ /4 1/ * he dimension is the minimum nominal opening. 38

45 I12 ML S S S ML BS / N S 1/ / / / / * he dimension is the minimum nominal opening. I13 ML L L ML BS / N L 1/ / / / / * he dimension is the minimum nominal opening. 39

46 I14 BRNCH L L S ML / ML BS / N L S 1/ / / / / * he dimension is the minimum nominal opening. I15 SR L S ML / ML BS / N L S 1/ / / / / * he dimension is the minimum nominal opening. 40

47 3-piece Instrument Ball Valves Introduction HIIM 3-pieces Instrument Ball Valves provide reliable shut off and long-life service. he micro-floating ball design has seat wear compensation function and ensures leak proof shut off under pressure. he compact body with panel mounting nut achieve easier installation and suit for tight work areas. he HIIM 3-pieces Instrument Ball Valves are divided into two types by working pressure: 2000 psig and 725 psig. eatures BMaximum working pressure: 2000 psig (138 bar) for square bar stock body; 725 psig (50 bar) for casting body Square bar stock body are available with 2-way and 3-way pattern. Bi-directional flow on/off service for 2-way pattern; switch service for 3-way pattern Low torque operation handle with arrow indicates flow direction Quick operation 1/4 turn on-off control of fluids utilized in process and instrumentation applications Material is available in SS316 anel mounted Variable end connection types with sizes from 1/4" to 3/4", 6mm to 12mm ach valve is stamped with size Working temperature range: -20 C~+180 C (-4 ~ +356 ) with Viton O-ring 100% factory tested 41

48 3-piece Instrument Ball Valves Standard Materials of Construction Item Components Material 1 Handle Nylon 2 Set Screw SS304 3 acking Bolt SS316 4 Gland acking 5 Stem SS316 6 Stem O-ring Viton 7 anel Nut SS304 8 Body SS316 9 Ball SS Seat 11 Body Seal O-ring Viton 12 nd Cap SS ront errule SS Back errule SS Nut SS316 Safety in roduct Selection he system designer and user have the sole responsibility for selecting a product for their use. he total system design, application details, material compatibility, function, adequate ratings, proper installation, operation, and maintenance must be considered to ensure safe and troublefree performance. 42

49 H-3BV 2-Way attern: 2000 psig / 725 psig D D D h1 C h1 C h1 C h2 nd Connection Compression nd Male hread Metric ractional ractional emale hread ractional Inlet and Outlet Size Orifice Dimension mm in. C D h1 h2 anel Hole Size Max anel hickness 6mm / mm / mm mm / mm mm /8" / /4" / /8" / /2" / /4" / /8" /4" /8" /2" /8" /4" /8" /2" * or compression end ball valve, the dimensions is in finger-tight. 43

50 H-3BV 3-Way attern: 2000 psig D D D h1 h1 h1 h2 C C C "L" LOW OR nd Connection Compression nd Male hread Metric ractional ractional emale hread ractional Inlet and Outlet Size Orifice Dimension mm in. C D h1 h2 anel Hole Size Max anel hickness 6mm / mm / mm mm / /8" / /4" / /8" / /2" / /4" / /8" /4" /8" /2" /8" /4" /8" /2" * or compression end ball valve, the dimensions is in finger-tight. 44

51 Instrument Needle Valves Introduction HIIM Instrument Needle Valves are designed for positive leak tight shut-off service with 6000 psig (410 bar) working pressure. hey can roughly regulate liquids and gases applied in process and instrumentation uses. he packing nut makes external adjustments easier, and the upper and lower glands eliminate the need for adjustment. Standard non-rotating V-tip stem provides the longer life of valves. H-NV/H-NVL Integral Bonnet Instrument Needle Valves eatures SS316 forged body Straight and angle patterns for option vailable with non-rotating stem and soft seat stem Non-rotating V-tip stem: Suitable for general use. he design prevents the galling between seat and stem tip, and it leads to longer valve life." Soft seat stem: Suitable for fluids and pure gases with repetitive shut-off applications. It has lower seat torque. anel mounted Rolled stem threads for maximum service life asy packing adjustments by external packing nut Different colors of round handles are available Variable end connection types with sizes from 1/4" to 3/4", 6mm to 12mm ach valve is stamped with size Maximum working pressure: 6000 psig (410 bar) at 38 C (100 ) Working temperature range: -40 C~+180 C (-40 ~ +356 ) with packing 100% factory tested 45

52 Instrument Needle Valves Standard Materials of Construction Item Components Material 1 Handle Nylon 2 Set Screw SS304 3 acking Nut SS316 4 Upper Gland SS316 5 Standard Non-Rotating V-ip Stem SS316 Option Soft Seat Stem SS316 (with ip) 6 Upper acking 7 Lower acking 8 Lower Gland SS316 9 anel Nut SS Body SS316 Stem ype Standard: Non-Rotating V-ip Stem Option: Soft Seat Stem (with ip) Safety in roduct Selection he system designer and user have the sole responsibility for selecting a product for their use. he total system design, application details, material compatibility, function, adequate ratings, proper installation, operation, and maintenance must be considered to ensure safe and troublefree performance. 46

53 H-NV Straight attern D D D h1 h2 C ull Open h1 h2 C ull Open h1 h2 C ull Open h3 nd Connection Compression nd Male hread Metric ractional ractional emale hread ractional Inlet and Outlet Size Orifice Dimension mm in. C D h1 h2 h3 anel Hole Size Max anel hickness 3 mm / mm mm / mm / mm mm / /8" / /4" / /8" / /2" / /8" /4" /8" /2" /8" /4" /8" /2" * or compression end ball valve, the dimensions is in finger-tight. 47

54 H-NVL ngle attern D D D h1 h1 h1 h3 h2 C ull Open h2 C ull Open h2 C ull Open nd Connection Compression nd Male hread Metric ractional ractional emale hread ractional Inlet and Outlet Size Orifice Dimension mm in. C D h1 h2 h3 anel Hole Size Max anel hickness 3 mm / mm mm / mm / mm mm / /8" / /4" / /8" / /2" / /8" /4" /8" /2" /8" /4" /8" /2" * or compression end ball valve, the dimensions is in finger-tight. 48

55 Instrument Needle Valves H-NVS Union Bonnet Instrument Needle Valves eatures SS316 cold drawn bar stock body nodized aluminium -bar handles vailable with non-rotating stem and soft seat stem Non-rotating V-tip stem: Suitable for general use. he design prevents the galling between seat and stem tip, and it leads to longer valve life Soft seat stem: Suitable for fluids and pure gases with repetitive shut-off applications. It has lower seat torque. asy packing adjustments by external packing nut Locking nut prevents packing bolt from loosening while in service Variable end connection types with sizes from 1/8" ~ 1", 12mm ~ 25mm ach valve is stamped with size Maximum working pressure: 6000 psig (410 bar) at 38 C (100 ) Working temperature range: -40 C~+180 C (-40 ~ +356 ) with packing 100% factory tested Variety of orifice sizes Dust seal in the packing nut protects stem threads from external contaminations Standard Materials of Construction 49 Item Components Material 1 Handle luminium 2 Set Screw SS304 3 Standard Non-Rotating V-ip Stem SS316 Option Soft Seat Stem SS316 (with tip) 4 Gland SS316 5 Upper acking 6 Lower acking 7 acking Nut SS316 8 anel Nut SS304 9 Bonnet SS Body SS316

56 Instrument Needle Valves Stem ype Standard: Non-Rotating V-ip Stem Option: Soft Seat Stem (with ip) Safety in roduct Selection he system designer and user have the sole responsibility for selecting a product for their use. he total system design, application details, material compatibility, function, adequate ratings, proper installation, operation, and maintenance must be considered to ensure safe and troublefree performance. 50

57 H-NVS C ull Open C ull Open C ull Open h1 nd Connection Compression nd Male hread emale hread Metric ractional ractional ractional Inlet and Outlet Size Orifice Dimension mm in. C h1 12 mm /8 14 mm mm mm mm mm mm mm /2 1/2" /8 3/4" /8 1" /2 1/8" /4" /8" /2" /4" " /8" /4" /8" /2" /4" " * or compression end ball valve, the dimensions is in finger-tight. 51

58 Inline Ball oppet Check Valves Introduction HIIM Inline Ball oppet Check Valve stops reversed flow in order to protect instrumentations. When the differential pressure between inlet and outlet is higher than the cracking pressure, the ball will be pushed and open the passage. On the contrary, when the differential pressure between inlet and outlet is lower than the cracking pressure, the ball will be pushed back and close the passage to stop the backflow. eatures Ball design provides effective leak-free closure with minimum flow resistance Variable end connection types with sizes from 1/4" to 3/4", 6mm to 12mm Cracking pressures 1 psig Material is available in SS316 Maximum working pressure: 2000 psig (138 bar) emperature range: -20 C~+180 C (-4 ~ +356 ) with Viton O-ring ach valve is stamped with size 100% factory tested Standard Materials of Construction Item Components Material 1 Inlet Body SS316 2 O-ring Viton 3 Ball SS316 4 Ball Cage SS316 5 O-ring Viton 6 Spring SS304 7 Outlet Body SS316 8 ront errule SS316 9 Back errule SS Nut SS316 O-ring Material and Working emperature Range Material emperature Range Standard luorocarbon KM (Viton) -20 C~+180 C (-4 ~+356 ) Buna N (NBR) -20 C ~ +80 C (-4 ~ +176 ) Optional thylene ropylene (DM) -40 C ~ +150 C (-40 ~ +302 ) erfluoroelastomer (KM) -25 C ~ +250 C (-13 ~ +482 ) Safety in roduct Selection he system designer and user have the sole responsibility for selecting a product for their use. he total system design, application details, material compatibility, function, adequate ratings, proper installation, operation, and maintenance must be considered to ensure safe and troublefree performance. 52