Mecatronics. A strategic aspect for Schneider Electric. 6 June Press conference. Motion & Drives Motion control

Transcription

1 Motion & Drives Motion control Mecatronics A strategic aspect for Schneider Electric Press conference 6 June 2006 Jean-Pierre Chardon Bernard Défourneaux Dominique Leduc

2 Mecatronics: a traditional sector for Schneider Electric Telemecanique 1967: birth of the Telemecanique speed control sector Reactivar DC variable speed drives, for the industrial sector 1983: launch of the 1 st Altivar AC variable speed drive 1990: issue of the Altistart soft starter ranger Schneider Toshiba Inverter (STI) 2001: creation of STI, world leader in speed control Extensive renewal of ranges 2002: Altivar : Altivar : Altistart : Altivar 71 and Altivar : Altivar 21 (HVAC) 1 million variable speed rives per year in

3 Mecatronics: a traditional sector for Schneider Electric Motion 2000: Acquisition of Berger Lahr Launch of the Lexium 17 range 2002: Launch of the Twin Line range 2005: 100% acquisition of ELAU 2006: Renewal of ranges Lexium 05 Lexium 15 3

4 Motion & Drives the short story Speed control: STI: world leader commercial and industrial presence for all geographical zones sustained international growth French leader Main competition: Leroy Somer, ABB, Siemens, Danfoss (construction), etc.. Motion: Challenge competition on a market with growth of more than 5% Increasingly replaces mechanical solutions A highly fragmented French market with no real leader (approximately 30 players) Main competition: generalist players (Siemens, Rockwell, Omron, etc.), specialists (Bosch Rexroth, Parker SSD Drives, etc.), mechanics (SEW, Lenze, etc.) 4

5 Eco-Design, IS , RoHS, WEEE: Motion & Drive products take the lead Schneider Electric is ahead of standards and laws All new Motion & Drive products are eco-designed Example of Altivar 71: 88% of its components are recyclable. (the valuation rate imposed by the WEEE European Directive if of 70 %) Schneider Electric prefers suppliers belonging to Global Compact* (12% in 2006, 60% of purchases in 2008) 97% of production sites in France comply with ISO (100% in 2008) including other countries Waste management Energy management RoHS WEEE From July 2006, almost 4,000 products will be compliant In 2008, all low voltage products will comply with the directive Professional groups are implementing a reprocessing charter Schneider Electric is ahead of regulations. Reprocessing branches already exist for many products 5

6 Mecatronics: a strategic aspect at the heart of Schneider Electric's activity Mecatronics is the synergy of mechanics, electronics and control-command (control systems). This global approach provides cost reductions, increased reliability and safer installations. Mecatronics Machine Reduction gear Motor Controller Control/ Command Mechanics Electrics/Electronics Control systems 6

7 Motion & Drives: a single entity for mecatronics A single entity combining all speed control, starter, servo-controller and servo-motor activities Motion & Drives STI Servo Motion Berger Lahr Elau 7

8 Motion & Drives: global focus Destination: Industry Infrastructures Construction Market: 80M 210M General Motion Control Mechanical drive Treatment of fluids Air-conditioning Pick & Place Transfer Pumping Pumping Automatic assembly Lifting Ventilation Ventilation Cutting to length Process Compression 8

9 Speed control, a strategic aspect for Schneider Electric opening to markets & increase in impact Performance ATV71 Mechanical drive (constant torque) V ATV11 ATV31 ATV21 HVAC ATV61 Pumps, ventilators Rotating compressors / /2200 Power kw 9

10 Variable speed drives and Starters for industry and infrastructures Simple machines Simple machines kw kw kw Complex or high power machines kw Altivar 11 variable speed drive Altivar 31 variable speed drive Simple machines Altistart 01 starter Pumping, ventilation & compression kw kw Altivar 71 variable speed drive Simple machines Altivar 61 variable speed drive Altistart 48 starter 10

11 HVAC application compact range kw kw kw Variable speed drives and starters for HVAC Altivar 11 variable speed drive Altivar 21 variable speed drive Altivar 21 variable speed drive IP54 Altistart 01 starter HVAC application full range kw kw Altivar 61 variable speed drive Altivar 61 variable speed drive IP54 Altistart 48 starter 11

12 Altium the drive solution High power Environmental constraints Altistart 48 starters High Performance Dynamic performance levels Altivar 71 - Altivar 61 variable speed drives MOTOREDUCTEURS 12

13 Substantial energy savings variable speed ventilator application Flow control obtained by varying the speed of the motor Exit valve Suction valve Variable speed drive 13

14 Consideration of other Customer requirements Network communication (Ethernet, CANopen, Lonworks, Bluetooth, etc.) Remote management (operation, maintenance assistance, etc.) Onboard intelligence (Controller Inside) Integrated packs (cabinets, closets) Safety (power removal) ECM Harmonic "Simply smart" (intuitive menus, etc.) Services services and product support (on-line services, etc.) accompaniment for equipment installed accompaniment for project organization training accompaniment for industrial performance international support 14

15 Lifting - 25-tonne traveling crane Location Paris Gennevilliers port Customer User: CORUS UC2 - Constructor: SEVAL Product 3 Altivar 71, including 1 ATV71HD45N4 in BF (with encoder feedback card) on lifting. Project Finishing of steel sheets. Variable speed travel, steering and lifting movements on a 25-tonne traveling crane, handling of 700 tonnes per day. Benefits for the customer The comfort provided for the operator, and the flexibility and precision of the traveling crane allow the operator to carry out handling operations safely and more rapidly. Lifting operations are simple to carry out. 15

16 Water - Pumping station for water for the town Location Paris region Customer Major water distributor Product Altivar 61 Project Revamping of 2 pumps controlled by a DC motor with a 560 kw AC motor and a 630 kw variable speed drive. Benefits for the customer Service continuity (no need for maintenance of the DC motor commutator) Noise levels improved. Substantial reduction in energy consumption Sustainability of the solution 16

17 HVAC - Offices, workshops, logistics Location South of Paris Customer Aeronautical maintenance Product Altivar 31 and 61 in version IP54, kw Project 41,000 m 2 site. The site is designed to satisfy environmental, social and economic requirements: reduction in energy consumption, water consumption, waste and emissions Applications: iced water loop, air processing plants (CTA) with blow-out and extraction, sub-station branch pumps for CTA, laminar flow hoods, hot/cold water pumps for air processing via the fan coil units of offices, boilers, kitchen hood. Benefits for the customer Response to the corporate strategy Systematic reduction in energy consumption for all HVAC equipment Improved comfort (safety, noise, air quality, etc.). 17

18 Motion Control in applications Drive performance Very high 1/ Robotics and machine tool High 1/ /100 Pick and Place Cutting Step-by-step forward movement MO auxiliary axes Cutting on the fly Synchronization Electric shaft 1/50 Average 1/20 Pumping Ventilation HVAC Handling Lifting Functional complexity Simple functions Complex functions Control system sector functions Machining functions 18

19 Motion Control in applications Drive performance Digital commands Very high 1/ Motion Robotics and machine tool High 1/ /100 1/50 Speed control Pick and Place Cutting Step by step forward movement MO auxiliary axes Cutting on the fly Synchronization Electric shaft Schneider Electric activity Average 1/20 Pumping Ventilation HVAC Handling Lifting Functional complexity Simple functions Complex functions Control system sector functions Machining functions 19

20 Brand positioning Brand Services Lexium - Servo-speed drives - Servo-motors Step by step services Integrated closed loop actuators Mechanical axes Complete packaging solutions Main targets Industrial programmable logic controller and card All segments Controllers All segments Packaging 20

21 New dynamics for the Motion Creation and renewal of services Two important launches, in less than 6 months These are the first 2 steps in constructing a service Schneider Motion. Lexium 05 for the simple servo segment Lexium 15 for the multi-function servo segment 21

22 Lexium 05: a concentration of solutions for your machines Lexium 05 servo speed drives: power range from kw voltage range from 115 V - 480V BSH servo-motors: torque range from Nm the most dynamic on the market (new coil technology) One of the most economic solutions, with the standard integration of: EMC filters The safety function (Power removal) CANopen/Modbus or Profibus DP/Modbus SinCos Hiperface absolute encoder function as standard (automatic identification of the motor) Braking resistance Auto-setting... 22

23 Lexium 15: performance working for your applications Servo speed drives: 3 models Lexium 15 LP: kw Lexium 15 MP: kw Lexium 15 HP: kw New servo motors to satisfy cost and performance requirements. For performance and dynamism => BSH, Nm For compact size and the n of variants => BDH, 0.18 Nm - 53 Nm Many functions integrated as standard: EMC filters Braking resistance "Power removal" safety function Positioner: up to 200 motion tasks CANopen, etc. A wide range of communication cards 23

24 Lexium 05/15: integration in our control system architectures Synergy with: ATV31 and ATV71 variable speed drives Premium industrial programmable logic controller Integration of functional units (MFB - Motion Function ) with Unity Pro Transparent Ready (Lexium 15) Preventa Motor start User interface Phaseo power supply 24

25 Motion control on Ethernet with Lexium 15 Today, a unique network: Ethernet TCP/IP Easy to install, configure and maintain (FDR) Economic effectiveness with the bus topology Performance thanks to the bandwidth of current Ethernet networks (used at 30%) designed for 80% of applications: 10ms, Modbus TCP/IP architecture 25

26 Motion Function unit with Unity Pro Easy motion creation Plug and Move solution to simplify the programming of applications with independent axes: MFB libraries Assistance for diagnosis and maintenance Low cost solution Integrated CANopen no module or specific card Compliance with the programming standard PLCopen Motion Control 26

27 Assembly of aircraft sections Airbus A380 Location France - St Nazaire Customer Airbus Products The entire site is equipped, with, in particular, 5 Monitor supervision positions, 9 Premium control systems with Sercos 16-axe motion modules, 300 Lexium servo speed drives, etc. Project Main objective: standardization Solution based on programmable control systems Implementation of standards by constructors and training Reduction in spare parts Synchronisation of up to 11 axes and interpolation of 8 axes. Benefits for the customer Optimization of the number of spare parts Simplified maintenance: almost zero stopping time Reduction in energy consumption. 27

28 A complete mecatronic application for the bagging of coffee pods Location France Customer Manufacturer of coffee pods Products Altivar 31, Lexium 17, Advantys modules, pneumatic modules in CANopen communication. Project Machine for bagging coffee pods. Benefits for the customer Increased productivity (240 doses per minute) Schneider global solution (including weighing) 28

29 Bagging architecture for coffee pods 29

30 Mecatronics: mega-tonic for growth! Mecatronics: a strategic aspect for Schneider Electric Motion & Drives: one single entity to better satisfy customer requirements Extended ranges: for more powerful applications and the conquest of new markets 30

31 Questions and Answers 31