MILLING. 5-Axis & 5-Face.

Transcription

1 MILLING -Axis & -Face

2 G -Axis & G F Bridgeport s Machining Centers are high-quality machine tools designed for leading edge machining in the Aerospace, Mold & Die, Medical and Automotive Industries and other manufacturing sectors. These machines have been developed to provide a powerful and precise solution to meet today s high demands of the metal cutting user. Manufactured from quality-sourced, grey cast iron, these -Axis machines showcase power and speed at affordable prices. G A G F Axis Travel Travel (// axis): A Axis (tilt): C Axis (rotary): Spindle Speed: Horsepower: Magazine Capacity: Control: 11.8 x 1.7 x ~-1 36 (continous) 1, RPM HP (1 kw) 3 Station ATC / CT Big Plus FANUC 3liMB Axis Travel Travel (// axis): A Axis (tilt): C Axis (rotary): Spindle Speed: Horsepower: Magazine Capacity: Control: 11.8 x 1.7 x ~-1 36 (continous) 1, RPM HP (18. kw) 3 Station ATC / CT Big Plus FANUC Oi 3mm roller guideways for reduced vibration 3 Station Swing Arm ATC 1, RPM Direct Coupled spindle with air/oil lubrication Highly engineered machine structure manufactured from grey cast iron heavily ribbed throughout to ensure high overall rigidity and thermal stability. 3mm double-nut ballscrews fixed and pre-tensioned to provide superior machine accuracy and repeatability All geometric alignments conform to ISO 3 standards, every machine must pass strict laser and ballbar tests

3 GR 3 F GR 3 F Axis Travel Travel (// axis): A Axis (tilt): C Axis (rotary): Spindle Speed: Horsepower: Magazine Capacity: Control: x x 3 ~-1 36 (continous) 1, RPM HP (1 kw) 8 Station ATC / CT Big Plus FANUC Oi 8 Station Swing Arm ATC 1, RPM Direct Drive with grease lubrication Highly engineered machine structure manufactured from grey cast iron heavily ribbed throughout to ensure high overall rigidity and thermal stability. All geometric alignments conform to ISO 3 standards, every machine must pass strict laser and ballbar tests mm double-nut ballscrews fixed and pre-tensioned to provide superior machine accuracy and repeatability Wide spaced guideways for higher overall stiffness with minimal overhang and better distribution of cutting forces

4 Key Features Heavy Duty Linear Guideways, Ballscrews and Axis Drives Wide-spaced, oversized linear guideways provide optimum stiffness with less friction, less heat and less thermal growth for faster traverse rates, longer machine life and greater positioning accuracy. The linear way modules consist of slide members (guide trucks) and linear rails to provide a large load rating, stable accuracy, high rigidity and low friction. The wide spacing between all axes rails provides optimum stiffness for the overall machine structure. Oversized mm (1.77 ) ballscrews are featured on G 3 F, 3mm (1.6 ) ballscrews on G A and G F. Large Capacity, fast performance automatic tool changers G-Series VMCs have a fast tool change time of. seconds (Tool-Tool). The design of random bi-directional ATCs and cam type mechanism features accurate, rapid and stable tool change system. 9 degree tool pocket prevents tool dropping. To ensure smooth and vibration-free tool changing, these machines have their tool changer strategically located for minimal transfer of vibration--a unique design feature. All ATCs feature random-access, bi-directional indexing. Advanced digital control to unleash your productivity A custom designed FANUC 31iMB control is used on the full -axis G A model. A FANUC Oi control is featured on the -sided G F and GR 3 F machines. These controls have the latest hardware and software technology, providing an operator-friendly, common platform that is a standard throughout the world. Fully integrated -axis rotary table Bridgeport -Axis and -Face machines feature a robust integrated -axis rotary table supported by large bearings to allow heavy horizontal and vertical cutting loads with smooth and accurate rotation at all times. Equipped with a standard trunnion encoder, the G A and G F offer an 8.6 table size and GR 3F offers a larger 1.9 table size. BIG-PLUS dual contact spindle system The BIG-PLUS spindle system assures higher rigidity, stiffness and accuracy of toolholders in high-speed and difficult machining applications. The dual contact precisely positions the toolholder within 1 micron following a tool change. Elimination of -axial movement At high rotational spindle speeds, the mouth of the machine spindle can expand slightly due to centrifugal force. As the machine spindle expands, the conventional toolholder, which is under constant draw bar pulling pressure, moves further into the spindle. On high tolerance applications, this slight pull back of the cutter can affect dimensional accuracy of the -axis. Pull back can also cause the toolholder to get locked into the machine spindle taper. The face contact provided by the BIG-PLUS Spindle System prevents the toolholder from being drawn back into the machine spindle.

5 FANUC Specification Fanuc Oi Series 1. Color LCD AICC Contour Control II Manual Guide i Controlled axes Simultaneous controlled axes DNC operation with memory card Program restart Dry run Skip function Least input increment -.1mm,.1deg. Fine Acc & Dec control Servo control HRV3 Backlash compensation Linear interpolation Chamfering and corner rounding Coordinate system rotation Scaling Cylindrical interpolation Helical interpolation (Circular interpolation plus Max. axes linear interpolation) Polar coordinate command Circular interpolation (Multi-quadrant is possible) Programmable mirror image Background editing Extended editing Dynamic graphic display Multi language display Run hour and parts count display Automatic acceleration /deceleration Automatic corner override Rapid traverse: linear Cutting feed: exponential Tool offset pairs, ± 6 digits, pairs Tool length compensation Tool offset memory C Part program storage length 18 m Number of registered programs Self-diagnosis function Alarm history display Operation history display Help function Stored pitch error compensation Sub call Custom Macro B Additional custom macro variables Canned cycles for drilling Small hole peck cycle Tool life management Workpiece coordinate system, G - G9 Addition of workpiece coordinate system 8 pairs Automatic tool length measurement Inch / Metric Manual Pulse Generator USB & PCMCIA Slot Tilted working plane command Fanuc 31i MB 1. LCD, Color Monitor AICC II look ahead block expansion Bell Shaped ACC/DEC after cutting feed interpolation Advanced Feed Forward Control Auto Corner Override HRV3 Allows for fine digital tuning of the servo drive s Dry run Dynamic Graphic Display Least input increment -.1mm,.1deg. High Speed Processing Ethernet Ready PCMCIA Card Slot USB Data Server Part Program Memory 1 MB Rigid Tapping Extended Editing Functions Cut, Copy and Merge Tool Life Management Custom Macro B Parametric Part Programming (Part Family s) Tool Offset memory C Separate Length and Diameter Tool Offsets pairs Tool Length Measurement Multi language display Run Hour and Parts Count Display Helical Interpolation Cylindrical Interpolation Polar Coordinate Interpolation Constant Surface Speed High-Speed smooth TCP Work Coordinate Systems (G-G9) Additional Work Coordinate System (G.1 G.8) Coordinate System Rotation Scaling Rigid Tapping Program Restart (Mid program restart) Background Editing Program input of offset data (G1) Stroke Limit Check prior to move Pitch Error Compensation Inch / Metric Conversion Self-diagnosis function Alarm history display Operation history display Help function Stored pitch error compensation Sub call Automatic tool length measurement Inch / Metric Tilted working plane command Built-in 3D interface check function Canned cycle

6 G F Travel=3mm Travel=mm Travel=3mm Floor Plans CL TO MA 67 6 BAR G A & G F BRID g EPORT FANUC 31i 1." LCD M/ M3 MC? A! B '' C OFS/SET POS PROG SSTEM MESSAGE GRAPH HELP PK1 PK PK3 CUSTOM PK RESET S T ( AUTO 9 SINGLE BLOCK RESTART U ) : _ G* H& L 1 ; R V W EDIT MDI OPT STOP MC LOCK DR RUN EOB 6 3. = SHIFT REMOTE DELETE INSERT CAN INPUT JOG REF LOW A-P-OFF PAGE OT RELEASE HANDLE MANU GUIDEi WORK LIGHT 1 TEACH LG FUN / ALTER - -LOCK ARM SPV CLNT MAN. C.T.S. NOLE GUN CHIP FLUSH OPEN CLOSE MIST COLECT ATC SRV MST MST SKIP TWO HANDLE HG FUN1, CALC BLOCK SKIP M SP Q CW MESS RST C.L.P RAPID - STOP CCW F 1 E1 UNLOCK mm/min READ G F GR 3 F G1 OSP 7 19 BRID 7 g EPORT P176E9 FANUC 31i 1." LCD OIL SUPPL ( AUTO SINGLE BLOCK RESTART ) EDIT F C G* H K : U L ; 7 R V W 8 & 9 1 M SP Q EOB 6 ALTER PROG MESSAGE GRAPH HELP PK1 PK PK3 M/ M3 BLOCK SKIP OPT STOP MC LOCK DR RUN A-P-OFF CUSTOM PK, SHIFT REMOTE DELETE CAN REF JOG LOW LG FUN / OT RELEASE INPUT HANDLE MANU GUIDEi WORK LIGHT 1 TEACH HG FUN1 PAGE INSERT PAGE MDI ARM SPV CLNT MAN. C.T.S. NOLE GUN CHIP FLUSH OPEN CLOSE MIST COLECT ATC SRV MESS RST RAPID - CW STOP CCW - -LOCK MST MST SKIP TWO HANDLE OFS/SET POS SSTEM 3. = CALC C.L.P F 1 E1 UNLOCK mm/min de tron 德川機械股份有限公司 TEL:-616 FA:-6787 馬達型式(SERVO MOTOR) FANUC SIEMENS MITSUBISHI HEIDENHAIN 其他 (OTHER) 型號 (MODEL) 減速比(REDUCTION RATIO)1/ Kg/cm 壓力 Pressure 油壓 Hyd N. LUBRICATION Q'T RECOMMENDED POINT OIL 1 LINEAR WA (Rexroth) BALL SCREW BALL SCREW LINEAR WA 3 SPINDLE OIL CHILLER 油壓 Hyd. READ de tron CO., LTD. model : ser. no.: date 空壓 Pne. CLINDER HDRAULIC POWER UNIT L FEBIS K68 (ESSO) VACTRA NO. (MOBIL) TONNA OIL T 68 (SHELL) OIL NO.3 (ISO VG) REMARKS LUBRICATE EVER EARS CHECK OIL LEVEL WEEKL CLEAN FILTER ANNUALL ECHANGE OIL AND CLEAN FILTER EVER 1 MONTHS OIL NO.1 (ISO VG) 8 TERESSO 3 c.c. (ESSO) DTE OIL LIGHT 3 (MOBIL) TELLUS OIL 3 CHECK MONTHL, REPLACE OIL AND CLEAN FILTER EVER 6 MONTHS. 8L (SHELL) DO NOT remove when operating. P/N NV 13376A : TEL:-616 FA:-6787 TEL:-616 FA:-6787 馬達型式(SERVO MOTOR) FANUC SIEMENS MITSUBISHI HEIDENHAIN 其他 (OTHER) 型號 (MODEL) 減速比(REDUCTION RATIO)1/ L 36L MOBIL VELOCITE 8L L MOBIL VELOCITE ECO-COOLER 1L MOBIL VELOCITE OIL NO.3 (ISO VG) de tron 德川機械股份有限公司 Kg/cm 壓力 Pressure 6 NCA-1 GREASE c.c. (KLUBER) L SPINDLE OIL CHILLER (GEAR BO) AIR/OIL 773, T # 36 $ J O? P S 1 E I N 3 MC? D Travel (BASED ON SINGLE SHIFT OPERATION) A! B '' RESET 空壓 Pne. WARNING AN UNAUTHORISED CHANGING OF CONTROL PARAMETERS IS NOT PERMITTED. BRIDGEPORT MACHINES LTD WILL NOT ACCEPT AN LIABILIT WHATSOEVER FOR THE ALTERATION OF AN SET PARAMETERS TO THOSE PROGRAMMED AT INSTALLATION P176E7 WARNING P.C. SOFTWARE IS ' ' COPRIGHT. WARRANT WILL BE INVALIDATED IF CHANGED B UNAUTHORISED PERSONS. GR 3 F P176E Travel=1mm FRONT SIDE VIEW 3 Travel=61mm RIGHT SIDE VIEW 6 K 39 F, 13 $ J O? P # 68 D 88. E I N

7 Specifications Axis Travel Table ( axis) Saddle ( axis) Head ( axis) A Axis (tilt) C Axis (rotary) Max Swing diameter -Axis throat distance Minimum Resolution Positioning Rapid Traverse ( and axes) Rapid Traverse ( axis) Manual Mode (, and axes) Feedrate Range ( and axes) Feedrate Range ( axis) Acceleration x/y/z Minimum Increment Ball Screw Diameter and Pitch (, ) Ball Screw Diameter and Pitch () Axes Thrust (//) Spindle Spindle Speed Range - Direct Coupled Spindle Motor HP Rating (1 min) Spindle Torque RPM (1 min) Spindle Taper Tool Holder Lubrication -Axis Rotary Table Rotary Table Diameter Table load Table load Max. Workpiece Range Diameter x Height T-Slots (Size x Number of Slots) Control Automatic Tool Change Type of tool shank Magazine capacity Tool Selection Max. tool diameter (adjacent pockets) Max. tool diameter (Without adjacent pockets) Maximum Tool Length Maximum Tool Weight Tool change time (chip to-chip) Coolant and Chip Management Swarf removal Coolant tank capacity Wash down Wash gun Stainless chip pan Accuracy Specifications ISO 3- with scales,,, A and C Positioning,, Positioning A (arc sec) Positioning C (arc sec) Repeatability,, Repeatability A, C (arc sec) Machine Size Machine height Machine length Machine depth Machine weight Installation Specifications Electrical Supply - Balanced 3-phase Power Voltage (Other voltages require an external transformer) Compressed Air (Pressure Flow) Coolant Tank Capacity Nozzle Coolant 6hz) Through Spindle Coolant Wash Down Option 6hz) G A G F GR 3 F ~-1 36 (continuous) ~-1 36 (continuous) ~-1 36 (continuous) ,181 in. /min. 1,181 in. /min. -36 in. /min in. /min in. /min. 17/17/196 in. / s (//m/ s). 1.6 x x.39 33/36/7 lbs 1, RPM HP (1 kw) 7. ft/lb (9. Nm) No. Big Plus CT Air/Oil 8.6 Dia (1 mm) Vertical 11 lbs ( kg) Horizontal 16 lbs (7 kg) 9.8 x 9..7 x FANUC 31i MB Big Plus CT 3 Tools Bi-Directional 3. (76. mm).1 (13 mm) 9. ( mm) 1. lbs. (7 kg).3 seconds Chip Conveyor US gallons (17L)." (. mm) 1.1" (.3 mm) 11 (,68 mm) 71 (1,8 mm) 1 (,663 mm) 1,698 lbs (,7 kg) 6 Hz KVA volt 6kg / cm gallons 3.3gal(13L) / min@18.psi 8 psi.gal(l) / min@7. psi 7 1,181 in. /min. 1,181 in. /min. -36 in. /min in. /min in. /min. 17/17/196 in. / s (//m/ s). 1.6 x x.39 33/36/7 lbs 1, RPM HP (1 kw) 7. ft/lb (9. Nm) No. Big Plus CT Air/Oil 8.6 Dia (1 mm) Vertical 11 lbs ( kg) Horizontal 16 lbs (7 kg) 9.8 x 9..7 x FANUC Oi Big Plus CT 3 Tools Bi-Directional 3. (76. mm).1 (13 mm) 9. ( mm) 1. lbs. (7 kg).3 seconds Chip Conveyor US gallons (17L). (. mm) 1.1 (.3 mm) 11 (,68 mm) 71 (1,8 mm) 1 (,663 mm) 1,698 lbs (,7 kg) 6 Hz KVA volt 6kg / cm gallons 3.3gal(13L) / min@18.psi 8 psi.gal(l) / min@7. psii 1,693 in. /min. 1,17 in. /min. -36 in. /min in. /min in. /min. 17/17/196 in. / s (//m/ s) x x.7 33/36/7 lbs 1, RPM HP (18. kw) 86.3 ft/lb (117.7 Nm) No. Big Plus CT Grease 1.6 Dia (3 mm) Vertical lbs (1 kg) Horizontal 33 lbs (1 kg) 1.7 x x FANUC Oi Big Plus CT 8 Tools Bi-Directional 3 (76. mm).9 (1 mm) 11.8 (3 mm) 1. lbs. (7 kg).3 seconds Chip Conveyor 79 US gallons (3L). (.6 mm) (.3 mm) 118 (3, mm) 111 (,8 mm) 118 (3, mm) 1,696 lbs (7,1 kg) 6 Hz KVA volt 6kg / cm 79 gallons 3.3gal(13L) / min@18.psi 8 psi.gal(l) / min@7. psi

8 Hardinge Companies Worldwide Over the years, The Hardinge Group steadily diversified both its product offerings and operations. Today, the company has grown into a globally diversified player with manufacturing operations in North America, Europe and Asia. In addition to designing and building turning centers and collets, Hardinge is a world leader in grinding solutions with the addition of the Kellenberger, Jones & Shipman, Hauser, Tschudin and Usach brands to the Hardinge family. The company also manufactures Bridgeport machining centers and other industrial products for a wide range of material cutting, turnkey automation and workholding needs. Expect more from your Hardinge products. Choose Hardinge precision and reliability for increased productivity and value! Call us today, we ve got your answer. North America Hardinge Inc. One Hardinge Drive Elmira, N USA General Information: Workholding Fax: Service: 8.. web site: In Canada: Canadian Hardinge Machine Tools Ltd. Phone: Fax: China Hardinge Machine (Shanghai) Co. Ltd. Hardinge China Limited No.1388 East Kang Qiao Road Pudong, Shanghai 1319 Tel : Fax: Germany Hardinge GmbH Fichtenhain A 13 C 787 Krefeld Germany Phone: (9) Fax: (9) Taiwan Hardinge Machine Tools B.V. Tzu Chiang 3rd Road Nan Tou City Taiwan, R.O.C. Phone: Fax: cs@hardinge.com.tw Switzerland L. Kellenberger & Co. AG Heiligkreuzstrasse 8 Postfach Ch-99 St. Gallen Switzerland Phone: 1 () Fax: 1 () info@kellenberger.com web site: L. Kellenberger & Co. AG Längfeldweg 17 CH- Biel-Bienne 8 Switzerland Phone: 1 () Fax: 1 () info@kellenberger.com web site: United Kingdom Jones & Shipman Hardinge Ltd. Murrayfield Road Leicester LE3 1UW Tel : Fax : Hardinge info@joneshipman.com sales@hardinge.co.uk Hardinge web site: All specifications subject to change without notice. All marks indicated by and are trademarks of their respective owners. Brochure #C Litho in USA Hardinge Inc. 11 March 13