Communication Controllers for Smart Charging in Commercial Vehicles

Transcription

1 Communication Controllers for Smart Charging in Commercial Vehicles 2nd VECTOR INDIA CONGRESS 2017 July 18 19, 2017 Pune V

2 Agenda 1. ECU Hardware as part of the Vector Solution 2. Embedded Products for Smart Charging 3. VCCU: Generic ECU for Smart Charging Communication 4. From Development Projects to Series Production 5. Next Steps and Summary 2

3 ECU Hardware as part of the Vector Solution Communication Controllers for Smart Charging in the Urban etruck World premiere of Urban etruck in Untertürkheim (press release) at IAA Commercial Vehicles VCCU of Vector responsible for off-board charging Power Line Charging via Combo 2 (CCS) 3 Source: Source:

4 ECU Hardware as part of the Vector Solution Embedded Product Approach AUTOSAR 4 V2G MICROSAR Vector Controller Ethernet/IP 4 CANbedded OS CAN + NM FBL Diagnostics LIN FlexRay MEM AUTOSAR

5 ECU Hardware as part of the Vector Solution Individual Development vs. License-based Business Model Costs Individual Hardware Production Preparation Licensed Hardware Vector Controller Individual Software Development and Qualification Production Preparation Basic Software License Individual Hardware Qualification Individual Software Development and Qualification Basic Software License Individual Hardware Development Hardware License 5

6 ECU Hardware as part of the Vector Solution Vector Controller: Perfect for Small Series Production and provides series production as an option. Small Series Production Especially small ECU series who enables the customer to realize its individual system Enabler Vector Controller Reusability requires a significant reuse of development efforts complemented by a quality-oriented and flexible development partner Development Partner Core Competency particularly in the area of specific core competencies 6

7 Agenda 1. ECU Hardware as part of the Vector Solution 2. Embedded Products for Smart Charging 3. VCCU: Generic ECU for Smart Charging Communication 4. From Development Projects to Series Production 5. Next Steps and Summary 7

8 Embedded Products for Smart Charging Smart Charging Communication in Commercial Vehicles Commercial vehicles with 24 V on-board supply system Variety of Combo 2 inlets Interoperability with charging infrastructure (EVSE) OEM specific know-how regarding vehicle networks and diagnostics E-powered as hybrid or with a complete electric powertrain Charging communication according to ISO 15118, DIN and SAE J2847 8

9 Embedded Products for Smart Charging Vector ECU Hardware: The Vector Controller Product Family Vector Controller Product Family VC Multi-GW (CAN, LIN, FR, OABR) VC54S-12 Sensor-Cluster-GW (SENT, PSI5) VC36PLC-24 Smart Charging ECU (PLC) VC50B-12 Ethernet Switch (100Base-T1) VC121D-12 Multi-GW, Domain-GW Communication ECUs for Developments and Small Series Production today VC121D-12 VC50B-12 ECUs can be used as Evaluation Hardware Development Samples Series ECUs VC VC54S-12 VC36PLC-24 t 9

10 Embedded Products for Smart Charging Details of VC36PLC-24 CPU: SPC564B64 / 120 MHz Power Supply: V DC Weight: ~ 450 g Internal Memory: Housing: Aluminum IP Class: IP6K6K / IP6K7 / IP6K9K Flash: 1,5 MB Code / 4x16 kb Data RAM: 128 kb Dimensions: 156 mm x 148 mm x 39 mm Additional Features: External watchdog and RTC 10

11 Embedded Products for Smart Charging MICROSAR extended by Smart Charging and Vector Controller Software FBL E2E Protection Wrapper SCHM Application RTE OS SYS DIAG MEM OS BSWM DCM EA COMM DEM FEE CSM FIM MEMIF CRY (SW) J1939DCM NVM DET DRM ECUM STBM TM AMD/XCP WGDIF DBG WGDM DLT RTM 1 XCP MCAL COM IO COM LDCOM IPDUM NM PDUR DIOHWAB 1 COMXF SOMEIPXF E2EXF SECOC SENT 1 CAN J1939TP LIN LINXCP 1 FR FRXCP ETH ETHXCP V2G DNS J1939NM LINTP FRTP UDPNM EXI J1939RM LINNM FRARTP SD HTTP CANXCP LINSM FRNM DOIP SCC CANTP LINIF FRSM SOAD XML Security CANNM FRTSYN ETM 1 CANSM FRIF TLS AVB 1 CANTSYN TCPIP CANIF ETHSM AVTP ETHTSYN PTP 3 ETHIF SRP EXT LIBS CAL (CPL) CRC E2E Complex Driver ADCDRV EEPDRV FLSTST IICDRV 1 PORTDRV SPIDRV CANTRCV LINTRCV VCTPS CANDRV ETHDRV FRDRV LINDRV PMWDRV WDGDRV DRVEXT 2 SBC VCBTT 1 CORTST ETHSWTDRV GPTDRV MCUDRV RAMTST ETHTRCV PSI5 VCBTN DRV DIODRV FLSDRV ICUDRV OCUDRV CRY (HW) 1 FRTRCV VCPCA Microcontroller Vector Standard Software 3rd Party Software Vector V2G Extension Affected by V2G VC Library 11

12 Agenda 1. ECU Hardware as part of the Vector Solution 2. Embedded Products for Smart Charging 3. VCCU: Generic ECU for Smart Charging Communication 4. From Development Projects to Series Production 5. Next Steps and Summary 12

13 VCCU: Generic ECU for Smart Charging Communication Typical System Environment 2-3 x Temperature Start/Stop Charging Vehicle 2-3 x LEDs Cl. 30 Cl. 31 EVSE Conductive Combo 2 PE CP PP VCCU Vehicle CAN J1939 Energy Data Management Vehicle Inlet DC+ DC - Switch CAN Optional CAN Switch Box Battery Management System Diagnostic Tester Diagnostic CAN Central Gateway Electric Vehicle Supply Equipment Vehicle Charging Control Unit 13

14 FBL Application VCCU: Generic ECU for Smart Charging Communication Software Architecture and Features Smart Charging Application Generic Application Features Charging Session Strategy Switch Ctrl. Diagnostics Fault Memory Present values Routines Sensors Temp Ctrl. Pilot Plug Det. Push Button Actuators Inlet lock Application LEDs Self Diagnostics CAN Voltage Current CAN signal wrapper Precondition (charging start) Wake-up via output Complete DC charging sequence via powerline Voltage level / PWM signal Session handling FBL RTE Wakeup through CAN, Combo 2, push button and RTC OS SYS DIAG MEM COM IO Complex Driver UDS/ISO Diagnostics communication over CAN AMD/XCP CAN ETH V2G V2G Sensor Actuator Control Self Diagnostics State Management Re-programming over CAN J1939 in-vehicle CAN MCAL EXT communication VC Library CAN signal wrapper for Microcontroller individual adaptions Vector Standard Software 3rd Party Standard Software Vector V2G Extension VC Library Smart Charging Platform Generic Application Preconditions for charging start via call-back functions 14

15 Agenda 1. ECU Hardware as part of the Vector Solution 2. Embedded Products for Smart Charging 3. VCCU: Generic ECU for Smart Charging Communication 4. From Development Projects to Series Production 5. Next Steps and Summary 15

16 From Development Projects to Series Production From Generic VCCU to Series VCCU Control of specific features of Combo 2 inlet Adaption of communication matrix and diagnostic description Specific interface to the HV switchbox Specific usage of the optional CAN Customer specific applications and software integration OEM-specific FBL integration Delivery of VCCU development samples System integration support at customer site 16

17 From Development Projects to Series Production Development Cooperation Models Customer Requirement-based VC Complete development by Vector Individual project software based on customer requirements Integration Basic Software Individual Project Software 17

18 From Development Projects to Series Production Development Cooperation Models Customer Requirement-based VC Complete development by Vector Individual project software based on customer requirements Model/Lib-based (split of project work) Integration Application software by customer provided as model, source code or library Individual project software by Vector based on customer requirements Integration on Vector Controller by Vector Basic Software Individual Project Software Application Software 18

19 From Development Projects to Series Production Development Cooperation Models Customer Requirement-based VC Complete development by Vector Individual project software based on customer requirements Basic Software Integration Application Software Model/Lib-based (split of project work) Application software by customer provided as model, source code or library Individual project software by Vector based on customer requirements Integration on Vector Controller by Vector Product-based Basic software by Vector Application software by customer Integration on Vector Controller by customer 19

20 License Fee Development Cost Unit Costs Unit Cost From Development Projects to Series Production Cost Benefits with Vector Controller License Total ECU Costs Cost Benefit Individual Hardware Development and Qualification Vector Controller License 25k Limit of costeffectiveness for VC model Number of ECUs 20

21 From Development Projects to Series Production Series Production Models for Vector Controller Cooperation Agreement Partner Model Vector is single contract partner (license and delivery) Production and logistics by ml&s Cooperation agreement between Vector and ml&s Cooperation Agreement Preferred Supplier Model License contract with Vector Series production contract with ml&s Cooperation Agreement between Vector and ml&s Responsibilities defined by RASCI EMS 3 rd Party Model License contract with Vector Vector provides complete set of data for series production Series production contract with individual EMS supplier 21

22 Agenda 1. ECU Hardware as part of the Vector Solution 2. Embedded Products for Smart Charging 3. VCCU: Generic ECU for Smart Charging Communication 4. From Development Projects to Series Production 5. Next Steps and Summary 22

23 Next Steps and Summary VCCU: Future Extensions Wireless Charging Communication ISO/IEC Edition 2 Wireless Power Transfer (WPT) Reverse Power Transfer (RPT ) Auto Connecting Device (ACD) IEC Foreign and Living Object Detection (FOD / LOD) Fine Positioning, Pairing, Alignment Check Inductive Inverted Pantograph Pantograph today VC36PLC-24 WiFi VC121D-12 VC36B-12 VC54S-12 VC36PLC-24 Combo 2 Inlet VC t 23

24 Next Steps and Summary Summary Production Models Small Series Production Commercial Vehicles Enabler Reusability Non-Competitive Vector Controller Hardware License Development Partner Core Competency Cooperation Models Communication 24

25 For more information about Vector and our products please visit Author: Liebscher, Peter Vector Germany Vector Informatik GmbH. All rights reserved. Any distribution or copying is subject to prior written approval by Vector. V