Molded case circuit breakers Product index. Isomax MCCBs Tmax MCCBs

Transcription

1 Molded case circuit breakers Product index Accessories Auxiliary contacts, S - S Cable lug kits, S3 - S Cable termination kits, S - S Circuit diagrams Dimensions DIN rail mounting kits, S - S Door interlock bracket, S - S Draw-out crank, S - S Enclosures Flange handle operators, S - S Front locking device, S - S General information Hand-held test kit, S - S Key locks, S - S Mechanical interlock plates, S - S Motor operators, S3 - S Protective releases Rear connected stud kits, S - S Rotary handle mechs., S - S S - S Shunt trips, S...54 Shunt trips, S3 - S Technical data...7 Terminal covers, S - S Undervoltage releases, S...54 Undervoltage releases, S3 - S Variable depth rotary handles, S - S Tmax Accessories Auxiliary contacts...38 Dimensions DIN rail mounting kits...40 General information Locking device...39 Lugs...39 Motor operators...38 Plug in kits, T2 & T Rear terminals...39 Rotary operator handles...39 Shunt trips...38 Sliding bar interlock...40 T - T3, Tmax Technical data Terminal covers...40 Undervoltage releases...38 Low Voltage Products & Systems.A ABB Inc AC /03

2 .B Low Voltage Products & Systems AC /03 ABB Inc

3 Molded case circuit breakers Introduction ABB molded case circuit breakers are modern, innovative units designed after extensive analysis of the demands of todayʼs market. These new units embody all the experience and advances derived from ABBʼs previous highly successful and acclaimed range of circuit breakers. ABB circuit breakers are designed for the total safety of both operators and systems. This complete and versatile series of circuit breakers can satisfy the most demanding system specifi cations. ABB circuit breakers are ideal for all electrical power generation and distribution applications. The series maximizes safety and dependability for all power users. The new line is particularly suitable for applications involving special protection coordination needs and automated control systems. ABB units also satisfy the most demanding requirements for rated current and fault current levels. With the wide range of optional trip functions total system selectivity can be maximized. Continuous currents from A to 2500A Rated interrupting capacities from 4kA to 85kA (600VAC UL/CSA) Extended working life of all mechanical and electrical parts for continuity of operation Suitable for isolation applications UL/CSA 00% equipment rated versions Frame sizes seven basic sizes The ABB series inclues seven basic frame sizes with continuous rated currents from A to 2500A and with 600VAC interrupting capacities up to 85kA. The various versions have the following breaking capacity ratings: B basic breaking capacity N normal breaking capacity H high breaking capacity L, V very high breaking capacity Derived versions Circuit breakers with selective and nonselective residual current protection Switch disconnectors Circuit breakers for motor control with adjustable magnetic release Circuit breakers for machine tools Circuit breakers for direct current ABB versions Fixed: all models Plug-in: up to S5 400A (IEC) Withdrawable: from S3 to S7 200A (IEC) UL File #E93565 CSA File # LR90467 Low Voltage Products & Systems. ABB Inc AC /03

4 General information General ratings and specifi cations S S3B S3 Circuit-breaker type S S3B S3 Maximum frame continuous 40 C A rated current Rated operational voltage 50/60 Hz V 277/480V Test voltage min. 50/60 Hz V Rated impulse withstand voltage kv Poles No Performance level N B N H L B N H L 240VAC UL/CSA short-circuit 480VAC interrupting capacity 600VAC ka RMS UL 489, File # E VDC CSA, File # LR VDC /230VAC IEC-947 rated ultimate 380/400/4VAC short-circuit Icu 440VAC ka RMS breaking capacity 500VAC /690VAC Overcurrent trip unit/relays Thermal-magnetic Microprocessor-based Dialogue unit Interchangeability Version Terminals Fixed front or rear Plug-in front or rear (IEC) Withdrawable front or rear (IEC) Dimensions (fi xed circuit-breaker) 2P & 3P (H x W x D) in 4.72 x 3.07 x x 4.3 x x 4.3 x x 4.3 x P (H x W x D) in 4.72 x 4.09 x x 5.5 x x 5.5 x x 5.5 x 4.07 Mechanical duration Operations No. 25,000 25,000 25,000 25,000 Frequency ops./hour Weights (Fixed 3P) lbs For use with thermal-magnetic trip only: 500VDC, 2 poles in series 600 VDC, 3 poles in series 2-30A units are 65kA at 480VAC 3 A units are 4kA at 480VAC.2 Low Voltage Products & Systems AC /03 ABB Inc

5 General information General ratings and specifi cations S4 S5 S6 S6 S7 S8 S4 S5 S6 S6 S7 S /2000/ N H L N H L N H L N H L H V x 4.3 x x 5.5 x x 8.27 x x 8.27 x x 8.27 x x.98 x x 5.5 x x 7.24 x x.0 x x.0 x x.0 x ,000 20,000 20,000 0,000 0, For use with thermal-magnetic trip only: 500VDC, 2 poles in series 600 VDC, 3 poles in series Low Voltage Products & Systems.3 ABB Inc AC /03

6 General information Improved use ABB circuit breakers from Model S4 to S8 and starting from 40A are provided with microprocessor based modular relays. These are available in two versions: ABB PR2: with overload and short-circuit protection ABB PR22: with overload protection, short-circuit pro tec tion, and ground fault protection. This version can also be fi tted with a dialog unit for connection to automation systems. These reliable and precise relays are unaffected by electromagnetic dis tur banc es. Minimal response tolerances ensure high precision in discrimination computations. S, S3 and selected versions of the S5 and S6 breakers are fi tted with thermal-magnetic trip releases. Flexible and modular construction simplify panel design and construction for: primary distribution (switchboards) motor control (MCC) secondary distribution (panelboards) panel builders (OEM & users) Standard modular dimensions Standard circuit breaker depths S3-S6 Assembly onto DIN profi le up to 400 A Full range of accessories Standard front fl ange: - for DIN 45mm cut-outs on S3-S5 - for 05mm cut-outs on S3-S7. Handle operators: - fl ange type - variable depth rotary type - fi xed depth rotary type Maximum versatility ABB circuit breakers can be fi tted with a wide range of terminals for all types of connections. Modular design also makes installation and assembly extremely simple. The various terminal options can be fi tted in different combinations in the same unit (e.g. one type at the top and another at the bottom). This makes ABB circuit breakers easy to adapt to any installation. () Front (2) Extended front (3) CU front cable terminals (saddle type) (4) CU/AL front cables (standard type) (5) CU rear cables (6) Rear threaded (7) Rear horizontal fl at bar (8) Rear vertical fl at bar.4 Low Voltage Products & Systems AC /03 ABB Inc

7 General information Accessories Simplifi ed maintenance Complete range of accessories ABB circuit breakers are complemented by a complete range of accessories to satisfy the widely differing operational and au to ma tion requirements. Accessories are standardized for groups of circuit breakers to streamline storage logistics and simplify installation. ABB units can be cus tom ized as required under conditions of absolute safety. All accessories for S3 S7 can be mounted with simple operations without having to remove the circuit breaker power cover and without any accessory ad just ments. Simplified maintenance Maintenance operations are kept to a minimum. All in spec tion can be performed quickly and easily. A dialog unit (optional) can be installed to store operational data for effi cient maintenance sched ul ing. Reliability is ensured by the high quality of all materials and by advanced man u fac tur ing in au to mat ed assembly systems capable of ensuring con sis tent product quality. Insulation distances are as required for both UL/CSA 600VAC approvals and also IEC VAC rating, which ensures safe insulation even under the severest operating conditions. Double insulation. The cover on S3 S7 encloses all electrical accessory cavities which are also completely separated from the power circuit. Moreover: positive operation to guarantee safe and reliable signalling. optional draw-out with closed-door racking-out for maximum operational safety. high and low terminal covers are available to increase operator protection level. Low Voltage Products & Systems.5 ABB Inc AC /03

8 General information Technical and design specifi cations Main component parts Versions On request, IEC circuit breakers can be delivered in plug-in or withdrawable, two, three or four pole versions. Units are normally provided with front or rear terminals. Fixed parts are always manufactured to IP20 protection. See Accessories section for details of other optional accessories. Key Terminals 2 Fixed contacts 3 Arcing chamber 4 Moving contacts 5 Operating mechanism 6 Microprocessor based solid-state relay 7 Closed door isolation device 8 Plug-in connector for auxiliary circuits Low Voltage Products & Systems AC /03 ABB Inc

9 General information Technical and design specifi cations Main component parts Operating and signalling devices Key Operating lever 2 Overcurrent relay adjustments 3 Closed door racking-in and racking-out device 4 Rotary handle operating mechanism 5 Standard front flange (05 mm/4.3" high). Available for circuit-breakers S3 S7 6 Flange (45 mm/.77" high) for installation of circuit breakers behind standard IEC doors. Available for circuit-breakers up to S5 frame 7 Direct acting motor operator S3 S5 8 Stored energy motor operator S6 S7 9 Shunt trip device 0 Undervoltage release Auxiliary contact switch for circuit breaker position indication Low Voltage Products & Systems.7 ABB Inc AC /03

10 General information Technical and design specifi cations Main component parts Combinations of terminals All circuit breaker bus terminations are made of silver-plated copper. Terminals can be provided in different combinations (e.g. one type at the top and another type at the bottom). Various connection schemes are available making ABB circuit breakers easily adapted to any installation requirements. In particular, this exceptional versatility makes ABB units ideal for wall mounted switchboards with connections accessible from the front and for rear connection switchboards. Connection type Circuit-breaker Front bar Extended front bar CU front cable lugs CU/AL front cable lugs F P W F P W F P W F P W S S3 S4 S5 S6 S7 S8 Key: F = Fixed P = Plug-in W = Withdrawable = Optional terminals =Standard connections Circuit-breaker CU rear cable lugs Rear threaded studs Rear horizontal fl at bus Rear vertical fl at bus F P W F P W F P W F P W S S3 S4 S5 S6 S7 S8 Key: F = Fixed P = Plug-in W = Withdrawable = Optional terminals.8 Low Voltage Products & Systems AC /03 ABB Inc

11 General information Construction characteristics Double insulation The double insulation technique involves the total separation of the power and auxiliary circuits, and is a characteristic of all breakers, from size S3 to S7. The housing of each electrical accessory is completely segregated from the power circuit, thus avoiding all risk of contact with the active parts and hence improving operator safety conditions in plant management and inspection. In addition, the insulation of the internal active parts, in terms of both the thickness of the materials and the distances, is superior to that required by the IEC Standards and complies with American usage. Positive operation The operating lever always indicates the exact position of the moving contacts in the circuit-breaker, thus guaranteeing safe and reliable indication (I = Closed; O = Open; yellow line = Open due to tripping of releases). The operating mechanism of the circuit-breaker is trip-free, independently of the pressure on the lever or the speed of operation. Tripping of the releases automatically opens the moving contacts; to close them again, the operating mechanism has to be reset by pushing the operating lever from the intermediate position fully down to the lower limit of the open position. In the plug-in or withdrawable circuit breakers, the mobile part can only be detached from the fi xed part when the circuit-breaker is open (i.e. moving contacts separate from fi xed contacts). Selectivity The complete range of releases available makes it possible to coordinate protection functions using current-type, time-type, energytype or residual-current selectivity chains. This makes it possible to isolate only those zones affected by faults, ensuring maximum operating continuity. Circuit-breakers in category B are available from 400 A upwards. (IEC 947-2) Inspection A direct check can be made on the state of the internal parts and active components when the circuit-breaker is out of service. Access can be gained to the arcing chambers and fi xed and moving contacts simply by removing the cover of the circuit-breaker. The operation, made easier by the limited number of components, reduces maintenance times and guarantees a higher level of safety. Low Voltage Products & Systems.9 ABB Inc AC /03

12 General information Construction characteristics Isolation behavior In the open position, the circuit-breaker guarantees the isolation of the circuit in accordance with IEC specifi cations. In the IEC withdrawable or plug-in versions, the power and auxiliary circuits are isolated in the racked out or removed positions, thus guaranteeing that no parts are live. In these conditions, using suitable connectors, blank tests can be conducted, with the operations on the circuit-breaker being carried out in complete safety. The redundant insulation distances guarantee the absence of leakage currents and dielectric strength in the event of any overvoltages across the input and output. Racking-out with the door closed This system, present for the fi rst time on a series of molded-case circuitbreakers, starting from S3, allows racking-in and racking-out with the compartment door closed, thus increasing operator safety and allowing the construction of internal-arc-proof low-voltage switchboards. Racking out can only be done with the circuit-breaker open, using the racking-out crank handle supplied with the withdrawable version of the circuit-breaker. Electromagnetic compatibility With the use of the PR2/P microprocessor-based overcurrent releases and the RC2 and RC22 electronic residual current releases, slow non-operation is guaranteed, even in the presence of interference caused by electronic equipment, atmospheric disturbance or discharges of an electrical nature. Furthermore, the appliances do not generate interference with other electronic equipment in the vacinity. This is in accordance with IEC Addendum F, IEC 000-4, EN , EN , European Directive No. 49/ specifi cations on electromagnetic compatibility EMC. Tropicalization The series of circuit-breakers and accessories comply with the strictest regulations on use in hot-damp saline climates (in conformity with climatographic chart No. 8 of the IEC specifi cations), thanks to: insulating cases made of fi berglass-reinforced synthetic resins corrosion-resistant treatment on all main metal parts (environment C UNI ) Fe/Zn 2 galvanizing (UNI ISO 208), protected by a conversion layer composed mainly of chromates (UNI ISO 4520)..0 Low Voltage Products & Systems AC /03 ABB Inc

13 General information Construction characteristics Protection classes Various measures have been incorporated in S circuit-breakers to achieve IP20 protection for the fi xed, plug-in and with draw able versions of the circuit-breaker, excluding the terminals, and IP 30 for the front parts of circuit-breakers installed in switchboards. The fi xed parts are always IP20 protection grade. IP54 protection can be achieved for circuit-breakers installed in switchboards by using doormounted crank handle operating mechanisms and special insulating gaskets that can be ordered separately. Mounting on DIN channel up to S5 The brackets for mounting on the standardized DIN EN channels for S and S2 and on DIN EN for S3, S4, S5 simplify the fi tting for the circuit-breakers on standard switchboards. This allows standarized support structures to be installed and simplifi es the phase for designing and building the switchboard structure. Resistance to vibration The circuit-breakers are unaffected by vibrations generated mechanically or by electromagnetic effects, in compliance with the IEC standards and the strictest regulations set by the most important classifi cation organizations: RINA DET Norske Veritas Lloyd's Register of Shipping Germanischer Lloyd Bureau Veritas Installation positions The circuit-breakers can be installed in any position with no variations to their rated characteristics. In compliance with UL and IEC standards, S circuitbreakers can be powered from either their top or bottom terminals, without affecting operation. They can be installed in switchboards, mounted directly on the base plate or on DIN channels up to size S5. Low Voltage Products & Systems. ABB Inc AC /03

14 General information Table of power losses 400 Hz ratings Table of power losses Dissipated power (W) S S3 S4 S5 S6 S7 S8 Setting I n (A) F P F P W F P W F P W F P W F P W F R R R R R R R R R R R R R R R R R R R R I n = I n = I n = I n = I n = I n = I n = I n = I n = I n = I n = I n = Hz response Breaker Breaker frame rating.2 Low Voltage Products & Systems AC /03 Thermal amperes Magnetic rating Minimum Maximum Fixed Minimum Maximum S S Hz response Thermal magnetic releases Breaker Breaker Thermal Amperes Magnetic rating frame rating Minimum Maximum 5lm only S5N S6N Use thermal-magnetic only for 400 Hz applications. ABB Inc

15 Protective releases Thermal-magnetic S, S3, S5, S6 The S S3 series uses a non-interchangeable tripping mechanism with a fixed thermal and magnetic trip. These breakers utilize a heat sensitive bimetal for protection against overload currents. The magnetic element is an in stan ta neous acting device for protection against short circuit faults. The S5, S6 series with thermal-magnetic tripping mechanism are adjustable from.7 to. S3 0 S3 225 Fixed thermal Ith = 0A Ith = A + Fixed magnetic I3 = 0 x Ith 500A min. Variation in thermal element setting currents according to ambient temperature Circuit breaker Trip Variation in current frame release 0 C 20 C 30 C 40 C 50 C 60 C R R R R R R S 00, S3 00 R R R R R R R S3 0 R R R S3 225 R R S5 400 R R S6 600 R R Low Voltage Products & Systems.3 ABB Inc AC /03

16 Protective releases Thermal magnetic overcurrent release Time current curves, S S, 00 R-R30 S, 00 R40-R t[s] 20 0 t[s] R R30 R20 R25 0, R70 R50 R60 R x Ith x Ith S, 00 R80-R t[s] 2 R90 R00 0. R xith.4 Low Voltage Products & Systems AC /03 ABB Inc

17 Protective releases Thermal-magnetic overcurrent release Time-current curves, S3 S3, R S3, R20-R t[s] t[s] 2 0. R 0, R30 R25 R xith 0,0 0, 0 00 xith S3, R35-R50 S3, R50-R t[s] t [s] 2 0. R40 R35 0. R x Ith x Ith Direct current may shift tripping characteristic. Consult ABB. Low Voltage Products & Systems. ABB Inc AC /03

18 Protective releases Thermal-magnetic overcurrent release Time-current curves, S3 S3, R25-R225 0 Im S3, R0-R225 3 Im t[s] t[s] x Ith xith.6 Low Voltage Products & Systems AC /03 ABB Inc

19 Protective releases Specifi c let-through energy I 2 t curves S3 TM - Ith = A 225A, 480VAC I 2 t[(ka) 2 s] A 200A 75A 0A 25A 00A 90A 80A 70A 60A 50A 40A 35A 30A 25A 20A A Is [ka] Key Is = Prospective short-circuit symmetrical current I 2 t = Specifi c let-through energy at the voltages shown Low Voltage Products & Systems.7 ABB Inc AC /03

20 Protective releases Microprocessor trip release S4, S5, S6, S7, S8 Microprocessor based overcurrent relays for alternating current for S4, S5, S6 and S7 circuit-breakers The microprocessor based overcurrent relays (actual RMS) for S circuitbreakers offer a wide range of current and trip time settings. They are available in two versions: PR2/P with overcurrent protection «L» and instant short circuit protection «I». Available with functions «L», «I», or «L+I». L function includes adjustable long-time pick-up and long-time delay. PR22/P with overcurrent protection «L», selective short circuit pro tec tion «S», instant short circuit protection «I» and ground fault protection «G». Available with functions «L+S+I» or «L+S+I+G». Functions «S», «I» and «G» can be excluded manually by means of the trip current thresh old selector (OFF position). In its most complete confi guration, i.e. with functions «L+S+I+G», the PR22/P relay can be combined, on request, with the following units: PR22/D dialog unit Essential for two-way com mu ni ca tion with electrical plant management systems. When the unit is present, it is possible to choose between the manually set parameters (LOC), and the parameters set by the electrical plant control system (REM) by means of the appropriate selector. The dialog unit must be supplied with an auxiliary voltage of 24 V d.c. The following information is made available through the dialog unit on the fi eld bus: protection parameters current values of phases, neutral and ground circuit-breaker state number of operations of circuit-breaker interrupted currents state of the overcurrent relay with indication of: - normal operation - pre-alarm (0.9 x I) - overcurrent function «L» - trip function «S» - trip function «I» - trip function «G». It is possible to provide and/or modify the protection pa ram e ters and the circuitbreaker opening/closing controls. In the event of a serial communication error, the overcurrent relay operates in ac cor dance with the last parameters set and in any event always in accordance with the manually programmed setting. The same occurs in the event of a dialog unit fault, and in the absence of auxiliary supply. The dialog unit is external for circuit breakers S4 and S5 and is located inside the relay box for circuit breakers S6 and S7. The external dialog unit is connected by means of a cable for supply and communication with the PR22/P pro tec tion relay. The standard version of the dialog interface has the following specifi cations: hardware: EIA RS485 serial transmission line communication protocol: ABB Modbus transmission speed: baud (bit/s). PR22/K signalling unit Can be connected directly to the PR22/P protection relay and provides contacts for the pro tec tion unit trip and alarm signals: pre-alarm, overcurrent function «L», trip functions «S», «I» and «G», trip by relay and internal com mu ni ca tion error with PR22/P. PR22/T actuator unit Can be installed only if the dialog unit is present, and by means of suitable relays, controls the opening and closing of the circuit-breaker. In order that open ing and closing can be actuated, the circuit-breaker must be equipped with a motor operator (direct-acting for S4 and S5; stored energy type for S6 and S7). Note The K and T units are always external. Other important features of the microprocessor based relays are as follows: protection of neutral with programmable automatic ad just ment, executed by the manufacturer, to 50% (standard) or 00% (on request) of the current value selected for the phases. The optional version has no code in this catalog; reliable operation also when one phase only is live; individual and simultaneous adjustment on the three phases and neutral; no need for auxiliary supply; trip specifi cations not affected by the ambient tem per a ture; consistency of specifi cations and reliability including in con tam i nat ed environments; signalling of tripped relay (available for all versions) by means of voltage-free contact for 24 V d.c. or a.c. circuits maximum 3 W. Circuit-breaker rated current change according to ambient temperature. The tripping characteristics of S4 S8 with electronic trip units are unaffected by ambient temperatures from -25 C to +70 C..8 Low Voltage Products & Systems AC /03 ABB Inc

21 Protective releases Microprocessor based overcurrent relays, PR2 for S4, S5, S6 & S7 breakers Protective functions and set values Protection against Trip Symbol Set values (manual adjustment in steps) Overload Long delay L I = x In t = 4 curves A,B,C,D Short-circuit Instantaneous adjustment I I3 = x In PR Key Dip-switch for function L setting (I) 2 Dip-switch for function I setting (I3) 3 Rated current of current transformers 4 V d.c. input for release functioning check 5 Function L trip time setting dip switch (T) Rated and setting currents Circuit-breaker Current transformer Functions Iu-A In-A L (I) I (I3) A (0.4 x In) A (.5 2 x In) S S S6 600/ S , ,400 Low Voltage Products & Systems.9 ABB Inc AC /03

22 Protective releases Microprocessor based overcurrent relays, PR2 Time-current curves, S4 S7 Function L - I Key In = Rated current of current transformers t = Tripping time.20 Low Voltage Products & Systems AC /03 ABB Inc

23 Protective releases Microprocessor based overcurrent relays, PR22 Protection functions and set values, S4 S8 Protection functions and set values Protection against Overload Short-circuit Short circuit Earth fault Trip Long delay Inverse or defi nite short delay Instantaneous adjustable Inverse short delay Symbol L S I G Set values I = I2 = I4 = (manual x In OFF x In I3 = adjustment t = 4 curves A D t2 = 4 curves A D t4 = 4 curves A D in steps Set values I = x In I2 = 0 OFF x In I4 = 0.2 OFF x In (electronic t = 3-8s t2 = I3 =.5-2 OFF x In t4 = s adjustment) PR b 7 0 Key Function L setting dip-switch (I) 2 Function L trip time setting dip-switch (t) 3 Function S setting dip-switch (I2) 4 Function S trip time setting dip-switch (t2) 4b Fixed/variable trip time selection dip-switch 5 Function I setting dip-switch (I3) 6 Function G setting dip-switch (I4) 7 Function G trip time setting dip-switch (t4) 8 Rated current of current transformers 9 V d.c. input for release functioning check 0 Socket for connecting SACE PR00/T test unit S8 it = Low Voltage Products & Systems.2 ABB Inc AC /03

24 Protective releases Rated and setting currents, PR22 S4 S8 Rated and setting currents Key Iu = In = I = I2 = I3 = I4 = Circuit breaker Iu S4 250 S5 400 Current transformer Functions In-A L(I) S (I) I (I3) G (I4) A (0.4.0 x In) A ( 0 x In) A (.5 2 x In) A (0.2 x In) / S8 ( ) S S , , , , , , S , , , , Rated uninterrupted current of circuit-breaker Rated current of current transformers Current setting value for relay overload protection Current setting value for relay short-circuit selective protection Current setting value for relay instantaneous short-circuit protection Current setting value for earth fault protection.22 Low Voltage Products & Systems AC /03 ABB Inc

25 Protective releases Microprocessor based overcurrent relays, PR22 Time-current curves, S4 S8 Function L - S - I Key In = Rated current of current transformers t = Tripping time Low Voltage Products & Systems.23 ABB Inc AC /03

26 Protective releases Microprocessor based overcurrent relays, PR22 Time-current curves, S4 S8 Function L - S - I Key In = Rated current of current trans form ers t = Tripping time.24 Low Voltage Products & Systems AC /03 ABB Inc

27 Protective releases Microprocessor based overcurrent relays, PR22 Time-current curves, S4 S8 Function G Key In = Rated current of current trans form ers t = Tripping time S8 maximum setting is 0.4 per NEC guidelines. Low Voltage Products & Systems.25 ABB Inc AC /03

28 Motor horsepower ratings Magnetic trip 575V to 575V Horsepower per NEC Motor full MCP Approximate trip setting % of MFLA 208V 230V 460V 575V Load amps Type Rating Magnetic trip % % % % % % % /2 0.9 S /2. S /4.3 S /4.6 S S S /2 2.2 S /2 /2 2.4 S S /2 3 S /4 3.2 S S /4 3.5 S S S S S /2 6 S S /2 6.6 S S S S /2 9 S S S /2 0 S S S S S S / S / S S S S S S S S S S S S S S S S S S S S S S Low Voltage Products & Systems AC /03 ABB Inc

29 Motor horsepower ratings Electronic trip 230V to 460V Horsepower per NEC Motor full MCP Approximate trip setting % of MFLA 208V 230V 460V 575V Load amps Type Rating Electronic trip % % % % % % % S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S Low Voltage Products & Systems.27 ABB Inc AC /03

30 Notes.28 Low Voltage Products & Systems AC /03 ABB Inc

31 Molded case circuit breakers S S8 S4 N 250 B W - 2 xxx Accessories (added in alpha-numeric order) A = Auxiliary Switch BA = Bell Alarm BA3 = Bell Alarm (S6/S7 only) S_ = Shunt trip with voltage code U_ = Undervoltage release with voltage code Number of poles -2 = 2 pole -4 = 4 pole None = 3 pole Type connectors W = None Trip unit function B = LI F = LSIG/K C = LSI H = LSIG/D D = Molded Case Switch (MCS) J = LSIG/DT E = LSIG K = LSIG/DTK T = Thermal-magnetic 0 Mag M = Magnetic only (MCP) G = Thermal-magnetic Mag 2 Current rating 0 = A 250 = 250A 400 = 400A 200 = 200A Interrupting rating class B = Basic (240VAC) N = Normal H = High L = Extra High BQ = Basic, 00% rated NC= Rated 50 C NQ = Normal, 00% rated HQ = High, 00% rated LQ = Extra High, 00% rated D = Special molded case switch Frame size S= 00A S6 = 600 / 800A S3 = 0 / 225A S7 = 200A S4 = 250A S5 = 400A (No trip IEC) Consult ABB for factory installed accessories. 2 Consult ABB for availability. Low Voltage Products & Systems.29 ABB Inc AC /03

32 S 00A Standard thermal-magnetic S H x W x D 4.72" x 3.07" x 2.75" General The S breaker family ranges from through 00 amperes. The S trip mechanisms are non-interchangeable and use sensitive electromagnetic relays for overcurrent trip protection. Heat sensitive bimetals are used for thermal rating of the breaker. Lugs are included with the S breaker. Number of poles The S is available in three pole or four pole versions. The four pole version is IEC only. For price estimate of a four pole device, add 35% to list price of selected version three pole breaker, contact ABB Control for details. Accessory mounting Shunt trips or undervoltage releases mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity. Reverse feeding All versions of the S family are suitable for reverse feed applications. UL489 / CSA C22.2 Interrupting capacity (ka RMS) Voltage Continuous rating N 240VAC 00A 50kA 277/480VAC A 4kA 20 00A 20kA IEC-947 Interrupting capacity (ka RMS) Voltage Continuous rating N 230VAC 40kA 380/400/4VAC 00A 25kA 440VAC 6kA 500VAC 2kA SN Breaker IC at Rating Magnetic 3 pole List 480 VAC catalog number price 4kA A 500A SN0TL $ A 500A SN020TL 25A 500A SN025TL 30A 500A SN030TL SN 20kA 40A 500A SN040TL A 500A SN050TL 60A 600A SN060TL 70A 700A SN070TL 80A 800A SN080TL A 900A SN090TL 00A 000A SN00TL Not UL approved for fi eld installation..30 Discount schedule S Low Voltage Products & Systems AC /03 ABB Inc

33 S3 0/225A Standard thermal-magnetic Standard S3 package in cludes complete cir cuit break er and mount ing hard ware. Order cable lugs as a separate item, standard copper/ aluminum (Cu/Al) lugs are no charge when or dered with breaker. S3B S3N S3H S3L H x W x D 6.70" x 4.3" x 4.07" General The S3 breaker family ranges from through 225 amperes. The S3 trip mech a nisms are non-interchangeable and use sen si tive elec tro mag net ic relays for overcurrent trip pro tec tion. Heat sensitive bimetals are used for ther mal over cur rent protection. Short circuit cur rent protection begins at 0 times the ther mal rating of the breaker and uses a magnetic coil principle. Versions To meet all application needs, the S3 is available in various versions: T =Thermal-magnetic Q =00% UL rated D = Molded case switch M = Magnetic only (MCP) G = 3 Mag (00-225A 3-pole only) Performance level Each version is also available in different maximum fault in ter rupt ing levels B = 240VAC N = Normal H = High L = Extra high Number of poles In UL/CSA form, the S3 is avail able in two pole or three pole versions, both with the same dimensions. A four pole ver sion is also available in UL/ IEC form. For price estimate, add 35% to list price of selected version three pole breaker, contact ABB Control for details. Accessory mounting Internal accessories are UL/CSA ap proved for both factory or fi eld installation. Accessories require control ca ble con nec tors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity. Reverse feeding All versions of the S3 family are suitable for reverse feed applications. Molded case switches UL489 switches in clude no overcurrent pro tec tion except for a high in stan ta neous trip mech a nism for self protection. IEC type molded case switches with no trip pro tec tion are also available. UL/CSA Interrupting capacity (ka RMS) UL489 / CSA C22.2 Voltage N H L 240VAC VAC VAC VDC VDC IEC-947 Interrupting capacity (ka RMS) Voltage N H L 230VAC /400/4VAC VAC VAC VAC VDC VDC A are 65kA at 480VAC Low Voltage Products & Systems Discount schedule S3.3 ABB Inc AC /03

34 S3 0/225A Standard thermal-magnetic S3B Breaker IC at Magnetic 2 pole, 240VAC List 3 pole, 240VAC List Rating 240VAC trip catalog number price catalog number price 75A 750A S3B75TW-2 S3B75TW S3B 0kA 200A 2000A S3B200TW-2 $ 460 S3B200TW $ A 2250A S3B225TW-2 S3B225TW S3N Breaker IC at Rating Magnetic 2 pole, 480VAC/500VDC List 3 pole, 600VAC/DC List 480VAC trip catalog number price catalog number price A 500A S3N0TW-2 S3N0TW 20A 500A S3N020TW-2 S3N020TW 25A 500A S3N025TW-2 S3N025TW 30A 500A S3N030TW-2 $ 36 S3N030TW 35A 500A S3N035TW-2 S3N035TW $ 43 40A 500A S3N040TW-2 S3N040TW 50A 500A S3N050TW-2 S3N050TW S3N 25kA 60A 600A S3N060TW-2 S3N060TW 70A 700A S3N070TW-2 S3N070TW 80A 800A S3N080TW S3N080TW 90A 900A S3N090TW-2 S3N090TW A 000A S3N00TW-2 S3N00TW 25A 250A S3N25TW-2 S3N25TW 0A 00A S3N0TW-2 S3N0TW 75A 750A S3N75TW-2 9 S3N75TW 3 200A 2000A S3N200TW-2 S3N200TW 225A 2250A S3N225TW-2 S3N225TW S3H Breaker IC at Rating Magnetic 2 pole, 480VAC/500VDC List 3 pole, 600VAC/DC List 480VAC trip catalog number price catalog number price A 500A S3H0TW-2 S3H0TW 20A 500A S3H020TW-2 S3H020TW 25A 500A S3H025TW-2 S3H025TW 30A 500A S3H030TW-2 $ 527 S3H030TW 35A 500A S3H035TW-2 S3H035TW $ 69 40A 500A S3H040TW-2 S3H040TW 50A 500A S3H050TW-2 S3H050TW S3H 50kA 60A 600A S3H060TW-2 S3H060TW 70A 700A S3H070TW-2 S3H070TW 80A 800A S3H080TW-2 67 S3H080TW 90A 900A S3H090TW-2 S3H090TW A 000A S3H00TW-2 S3H00TW 25A 250A S3H25TW-2 S3H25TW 0A 00A S3H0TW-2 S3H0TW 75A 750A S3H75TW S3H75TW A 2000A S3H200TW-2 S3H200TW 225A 2250A S3H225TW-2 S3H225TW S3L S3L Breaker IC at Rating Magnetic 2 pole, 480VAC/500VDC List 3 pole, 600VAC/DC List 480VAC trip catalog number price catalog number price A 500A S3L0TW-2 S3L0TW 65k 20A 500A S3L020TW-2 $ 634 S3L020TW 25A 500A S3L025TW-2 S3L025TW $ A 500A S3L030TW-2 S3L030TW 35A 500A S3L035TW-2 S3L035TW 40A 500A S3L040TW S3L040TW 50A 500A S3L050TW-2 S3L050TW A 600A S3L060TW-2 S3L060TW 85kA 70A 700A S3L070TW-2 S3L070TW 80A 800A S3L080TW-2 86 S3L080TW 90A 900A S3L090TW-2 S3L090TW 00 00A 000A S3L00TW-2 S3L00TW 25A 250A S3L25TW-2 88 S3L25TW A 00A S3L0TW-2 S3L0TW 75A 750A S3L75TW-2 S3L75TW 65kA 200A 2000A S3L200TW-2 88 S3L200TW A 2250A S3L225TW-2 S3L225TW 480VAC maximum.32 Discount schedule S3 Low Voltage Products & Systems AC /03 ABB Inc

35 S3 0/225A 00% UL rated S3NQ Breaker S3NQ IC at Rating Magnetic 3 pole 600VAC/DC List 480VAC trip catalog number price A 500A S3NQ0TW 20A 500A S3NQ020TW 25A 500A S3NQ025TW 30A 500A S3NQ030TW $ A 500A S3NQ035TW 40A 500A S3NQ040TW 50A 500A S3NQ050TW 25kA 60A 600A S3NQ060TW 70A 700A S3NQ070TW 80A 800A S3NQ080TW A 900A S3NQ090TW 00A 000A S3NQ00TW 25A 250A S3NQ25TW 0A 00A S3NQ0TW 75A 750A S3NQ75TW A 2000A S3NQ200TW 225A 2250A S3NQ225TW S3HQ Breaker IC at Rating Magnetic 3 pole List 480VAC trip catalog number price A 500A S3HQ0TW 20A 500A S3HQ020TW 25A 500A S3HQ025TW 30A 500A S3HQ030TW 35A 500A S3HQ035TW $ A 500A S3HQ040TW 50A 500A S3HQ050TW S3HQ 50kA 60A 600A S3HQ060TW 70A 700A S3HQ070TW 80A 800A S3HQ080TW 90A 900A S3HQ090TW A 000A S3HQ00TW 25A 250A S3HQ25TW 0A 00A S3HQ0TW 75A 750A S3HQ75TW A 2000A S3HQ200TW 225A 2250A S3HQ225TW S3LQ Breaker IC at Rating Magnetic 3 pole List 480VAC trip catalog number price A 500A S3LQ0TW 65kA 20A 500A S3LQ020TW 25A 500A S3LQ025TW 30A 500A S3LQ030TW $ 96 35A 500A S3LQ035TW 40A 500A S3LQ040TW 50A 500A S3LQ050TW 60A 600A S3LQ060TW S3LQ 85kA 70A 700A S3LQ070TW 80A 800A S3LQ080TW 90A 900A S3LQ090TW 23 00A 000A S3LQ00TW 25A 250A S3LQ25TW 0A 00A S3LQ0TW 75A 750A S3LQ75TW A 2000A S3LQ200TW 225A 2250A S3LQ225TW Note: When applied cor rect ly, UL tested 00% equipment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual con tin u ous load current divided by 80%. This 00% rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application. 480VAC maximum Low Voltage Products & Systems Discount schedule S3.33 ABB Inc AC /03

36 S3 0/225A, 600VAC Magnetic only (MCP) Magnetic only circuit breakers are instantaneous trip only devices which are Un der writ ers Lab o ra to ries Recognized. MCPs must be used with some other device that will provide over load protection. Type Interruption Amps Magnetic 3 pole List capacity trip catalog number price 240VAC 35kA S3N003MW 480VAC 8kA S3N005MW 600VAC 0kA S3N00MW 240VAC 35kA $ VAC 8kA S3N025MW S3N 600VAC 0kA 240VAC 480VAC 600VAC 75kA 35kA 4kA S3N050MW S3N00MW S3N25MW S3N0MW 929 Type Molded case switches Interruption Amps Magnetic 3 pole List capacity trip catalog number price 240VAC 50kA S3L003MW 480VAC 25kA S3L005MW 600VAC 0kA S3L00MW 240VAC 50kA 480VAC 25kA S3L025MW S3L 600VAC 0kA 240VAC 0kA S3L050MW VAC 85kA S3L00MW VAC 25kA S3L25MW S3L0MW VAC 65kA S3L200MW 90 Type Interruption Amps Magnetic 3 pole List capacity 3 trip catalog number price S3B-D 240VAC 0KA A S3B225DW $ VAC 00kA 480VAC 50kA S3H-D 600VAC 4kA 0 00A S3H0DW VDC 65kA A S3H225DW VDC 50kA Non-UL Withstand rating switches 00 none S3D00W 53 without 600VAC 6.5kA 60 none S3D60W 892 overcurrent 250 none S3D250W 393 protection Connection options Wire Set of 2 List Set of 3 List Type range Amps➀ catalog number price catalog number price CU/AL front lugs 4AWG 2AWG 60 K3TA-2 $ 4 K3TA $ 6 CU/AL front lugs 4AWG /0 00 K4TB-2 4 K4TB 6 CU/ALfront lugs 2AWG 4/0 0 K4TC-2 4 K4TC 6 CU/AL front lugs 4AWG 300kcmil 225 K4TD-2 0 K4TD Set of 6 catalog number CU front lugs (saddle) 4AWG 250kcmil 250 K4TES 30 CU rear lugs 6AWG 250kcmil 250 K4TER Extended front bar 250 K4ET $ 70 Suggested lugs for circuit breaker up to amps shown. Cable size and type determine maximum amperage VAC maximum. 3 With fuse or MCCB protected circuit. Discount schedule SM S3 MCPs only.34 Discount schedule S3 Circuit breakers Low Voltage Products & Systems AC /03 Discount schedule SA Lugs ABB Inc

37 S4 250A, 600VAC Electronic trip type Standard S4 package includes com plete cir cuit breaker and mount ing hardware. Order cable lugs or other connection scheme as a sep a rate item. S4 H x W x D 0.0" x 4.3" x 4.07" General The S4 breaker family is a 250A frame utilizing a mi cro pro ces sor based overcurrent pro tec tive trip sys tem. In the 250A version, the trip unit is ad just able from 00A up to 250A without the addition of any parts or rating plugs. As standard, the S4 includes adjustable long time func tion for overload protection and ad just able in stan ta neous func tion for short circuit protection. Versions To meet all application needs, the S4 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 00% UL rated D = Molded case switch M = Magnetic only (MCP) Trip functions These tripping functions are avail able: L = Long time I = Instantaneous S = Short time G = Ground fault Performance level Each version is also avail able in different maximum fault in ter rupt ing levels: N = Normal H = High L = Extra high Number of poles In UL/CSA form, the S4 is avail able in two pole or three pole versions, both with the same dimensions. A four pole version is also avail able in UL/IEC form. For price estimate, add 35% to list price of selected version three pole breaker, contact ABB Con trol for details. Accessory mounting Internal ac ces so ries are UL/CSA ap proved for both factory or fi eld installation. Accessories require control ca ble con nec tors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity. Reverse feeding All versions of the S4 family are suitable for reverse feed applications. Molded case switches UL489 switches in clude no overcurrent pro tec tion except for a high in stan ta neous trip mech a nism for self protection. UL/CSA Interrupting capacity (ka RMS) UL489 / CSA C22.2 Voltage N H L 240VAC VAC VAC IEC-947 Interrupting capacity (ka RMS) Voltage N H L 230VAC /400/4VAC VAC VAC VAC Low Voltage Products & Systems Discount schedule S4.35 ABB Inc AC /03

38 S4 250A, 600VAC Electronic trip type The S4 breaker family uses two available mi cro pro ces sor based internal trip units. The standard PR2 trip unit in cludes ad just ments for long time current pick-up and in stan ta neous current trip point. The optional PR22 trip unit includes ad just ments for long time current pickup/delay, short time pick-up/delay I 2 t (on/off), instantaneous current trip point and further optional ground fault protection. 00A Frame (40 00A adjustable continuous range) Breaker IC at 480VAC Trip Adjustment 2 pole List 3 pole List type catalog number price catalog number price PR2 LI S4N00BW-2 $ 073 S4N00BW $ 347 S4N 25kA PR22 LSI S4N00CW S4N00CW 93 PR22 LSIG S4N00EW 283 PR2 LI S4H00BW S4H00BW 3030 S4H 65kA PR22 LSI S4H00CW S4H00CW 3596 PR22 LSIG S4H00EW 4496 PR2 LI S4L00BW-2 39 S4L00BW 3950 S4L 00kA PR22 LSI S4L00CW S4L00CW 456 PR22 LSIG S4L00EW A Frame (00 250A adjustable continuous range) Trip Breaker IC at 480VAC Adjustment 2 pole List 3 pole List type catalog number price catalog number price PR2 LI S4N250BW-2 $ 073 S4N250BW $ 347 S4N 25kA PR22 LSI S4N250CW S4N250CW 93 PR22 LSIG S4N250EW 283 PR2 LI S4H250BW S4H250BW 3030 S4H 65kA PR22 LSI S4H250CW S4H250CW 3596 PR22 LSIG S4H250EW 4496 PR2 LI S4L250BW-2 39 S4L250BW 3950 S4L 00kA PR22 LSI S4L250CW S4L250CW 456 PR22 LSIG S4L250EW 546 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Continuous amperage settings (long time adjustment) PR2 Frame Set points Setting 00A Amps 250A Amps.36 Discount schedule S4 Low Voltage Products & Systems AC /03 ABB Inc

39 S4 250A, 600 VAC 00% UL rated When applied cor rect ly, UL tested 00% equip ment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual con tin u ous load current divided by 80%. This 00% rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application. 00A Frame (40 00A adjustable continuous range) Breaker IC at Trip Adjustment 3 pole List 480VAC type catalog number price PR2 LI S4NQ00BW $ 482 S4N 25kA PR22 LSI S4NQ00CW 204 PR22 LSIG S4NQ00EW 3094 PR2 LI S4HQ00BW 3333 S4H 65kA PR22 LSI S4HQ00CW 3956 PR22 LSIG S4HQ00EW 4946 PR2 LI S4LQ00BW 4345 S4L 00kA PR22 LSI S4LQ00CW 4968 PR22 LSIG S4LQ00EW A Frame (00 250A adjustable continuous range) Breaker IC at Trip Adjustment 3 pole List 480VAC type catalog number price PR2 LI S4NQ250BW $ 482 S4N 25kA PR22 LSI S4NQ250CW 204 PR22 LSIG S4NQ250EW 3094 PR2 LI S4HQ250BW 3333 S4H 65kA PR22 LSI S4HQ250CW 3956 PR22 LSIG S4HQ250EW 4946 PR2 LI S4LQ250BW 4345 S4L 00kA PR22 LSI S4LQ250CW 4968 PR22 LSIG S4LQ250EW 5958 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Low Voltage Products & Systems Discount schedule S4.37 ABB Inc AC /03

40 S4 250A, 600VAC Magnetic only (MCP) All S4 magnetic only breakers utilize the electronic PR2 trip unit with an adjustable range of.5 to 2 times frame rating. Both two and three pole MCPs are 600VAC rated. Type S4N S4H S4L Amps Interruption Adjustment 2 pole 600VAC List 3 pole 600VAC List capacity range catalog number price catalog number price 240VAC 65kA 0 200A S4N00MW-2 S4N00MW 480VAC 25kA A S4N250MW-2 $ 073 S4N250MW 600VAC 8kA $ VAC 0kA 0 200A S4H00MW-2 S4H00MW 480VAC 65kA A S4H250MW S4H250MW 600VAC 22kA VAC 200kA 0 200A S4L00MW-2 S4L00MW 480VAC 00kA A S4L250MW-2 39 S4L250MW 600VAC 35kA 3950 Molded case switch Type Interruption Amps Magnetic 3 pole List capacity 2 trip catalog number price 240VAC 0kA S4H-D 480VAC 65kA A S4H250DW $ 2 600VAC 22kA Neutral GF current transformer (required for 4 wire GF sys tems) Amps Catalog number 00 K4NCT K4NCT-250 List price $ 250 Connection options Type Wire Amps Set of 2 List Set of 3 List range ➀ catalog number price catalog number price CU/AL front lugs 4AWG /0 00 K4TB-2 $ 4 K4TB $ 6 CU/AL front lugs 2AWG 4/0 0 K4TC-2 4 K4TC 6 CU/AL front lugs 4AWG 300kcmil 225 K4TD-2 0 K4TD CU/AL front lugs 6AWG 350kcmil 250 K4TE-2 20 K4TE 30 Set of 6 catalog number CU front lugs (saddle) 4AWG 250kcmil 250 K4TES 30 CU rear lugs 6AWG 250kcmil 250 K4TER Extended front bar 250 K4ET Suggested lugs for a circuit breaker up to the amps shown. Cable size and type determine maximum amperage. 2 With fuse or MCCB protected circuit..38 Discount schedule S4 Circuit breakers Low Voltage Products & Systems AC /03 Discount schedule SA Lugs ABB Inc

41 S5 400A, 600V Electronic and thermal-magnetic trip types Standard S5 package in cludes com plete cir cuit breaker and mount ing hard ware. Order ca ble lugs or other connection scheme as a sep a rate item. (a) With K5TF cable lugs, breaker is 0.0" tall. (b) With K5TG cable lugs, terminal covers are provided and breaker is 3.62" tall. S5 H x W x D 0.0" x 5.5" x 4.07" (a) 3.62" x 5.5" x 4.07" (b) General The S5 breaker family is a 400A frame utilizing a microprocessor-based overcurrent pro tec tive trip sys tem. In the 400A version, the trip unit is adjustable from 60A up to 400A without the addition of any parts or rating plugs. As standard the S5 includes adjustable long time func tion for overload protection and ad just able in stan ta neous func tion for short circuit protection. Versions To meet all application needs, the S5 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 00% UL rated D = Molded case switch M = Magnetic only (MCP) T = Thermal magnetic G = 2.5 Mag ( 3-pole only) Trip functions These tripping functions are avail able: L = Long time S = Short time I = Instantaneous G = Ground fault UL/CSA Interrupting capacity (ka RMS) UL489 / CSA C22.2 Voltage N H L 240VAC VAC VAC VDC VDC IEC-947 Interrupting capacity (ka RMS) Voltage N H L 230VAC /400/4VAC VAC VAC VAC Performance level Each version is also avail able in different maximum fault in ter rupt ing levels N = Normal H = High L = Extra high Number of poles In UL/CSA version, the S5 is available in two pole or three pole version, both with the same dimensions. A four pole version is also avail able in UL/IEC form. For price estimate, add 35% to list price of selected version three pole breaker, contact ABB Con trol for details. Accessory mounting Internal ac ces so ries are UL/CSA ap proved for both factory or fi eld in stal la tion. Accessories require control ca ble con nec tors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity. Reverse feeding All versions of the S5 family are suitable for reverse feed ap pli ca tions. Molded case switches UL489 switches in clude no overcurrent pro tec tion except for a high in stan ta neous trip mech a nism for self pro tec tion. Thermal magnetic only. Low Voltage Products & Systems Discount schedule S5.39 ABB Inc AC /03

42 S5 400A, 600 VAC Electronic and thermal-magnetic trip types The S5 breaker family uses two available mi cro pro ces sor based internal trip units. The standard PR2 trip unit in cludes ad just ments for long time current pick-up and in stan ta neous current trip point. The optional PR22 trip unit includes ad just ments for long time current pick-up/ delay, short time pick-up/delay, I 2 t (on/off), instantaneous current trip point and further optional ground fault protection. 400A Frame (60 400A adjustable continuous range) Breaker IC at 480VAC Trip Adjustment 2 pole, 600VAC List 3 pole, 600VAC List catalog number price catalog number price PR2 LI S5N400BW-2 $ 798 S5N400BW $ 2 S5N 35kA PR22 LSI S5N400CW S5N400CW 287 PR22 LSIG S5N400EW 377 PR2 LI S5H400BW S5H400BW 3654 S5H 65kA PR22 LSI S5H400CW S5H400CW 4320 PR22 LSIG S5H400EW 5220 PR2 LI S5L400BW S5L400BW 4733 S5L 00kA PR22 LSI S5L400CW-2 46 S5L400CW 5399 PR22 LSIG S5L400EW 6299 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Continuous amperage settings (long time adjustment) PR2 Frame Set points Setting 400A Amps S5 thermal-magnetic breakers, for AC and DC applications Breaker IC at 500VDC Rating Magnetic trip 2 pole, 600VAC/500VDC List 3 pole, 600VAC/DC List catalog number price catalog number price S5N 35kA 300A (20 300A) 3000A S5N300TW-2 $ 798 S5N300TW 400A ( A) 4000A S5N400TW-2 S5N400TW $ 2 S5H 50kA 300A (20 300A) 3000A S5H300TW S5H300TW 400A ( A) 4000A S5H400TW-2 S5H400TW 3654 S5L 65kA 300A (20 300A) 3000A S5L300TW S5L300TW 400A ( A) 4000A S5L400TW-2 S5L400TW Discount schedule S5 Low Voltage Products & Systems AC /03 ABB Inc

43 S5 400A, 600 VAC 00% UL rated, electronic trip type When applied cor rect ly, UL tested 00% equip ment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual con tin u ous load current divided by 80%. This 00% rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application. 400A Frame (60 400A adjustable continuous range) Breaker IC at 480VAC Trip Adjustment 3 pole, 600VAC List type catalog number price PR2 LI S5NQ400BW $ 2366 S5N 35kA PR22 LSI S5NQ400CW 3099 PR22 LSIG S5NQ400EW 4089 PR2 LI S5HQ400BW 409 S5H 65kA PR22 LSI S5HQ400CW 4752 PR22 LSIG S5HQ400EW 5742 PR2 LI S5LQ400BW 5206 S5L 00kA PR22 LSI S5LQ400CW 5939 PR22 LSIG S5LQ400EW 6929 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Low Voltage Products & Systems Discount schedule S5.4 ABB Inc AC /03

44 S5 400A, 600VAC Magnetic only (MCP) All S5 magnetic only breakers utilize the electronic PR2 trip unit with an adjustable range of.5 to 2 times frame rating. Both two and three pole MCP's are 600VAC rated. Type Amps Interruption Adjustment 2 pole 600VAC List 3 pole 600VAC List capacity range catalog number price catalog number price 240 VAC 65kA S5N VAC 35kA A S5N400MW-2 $ 798 S5N400MW $ 2 600VAC 22kA 240VAC 0kA S5H VAC 65kA A S5H400MW S5H400MW VAC 22kA 240VAC 200kA S5L VAC 00kA A S5L400MW S5L400MW VAC 35kA Molded case switch Switch S5H-D Interruption Amps Magnetic 3 pole List capacity 3 trip catalog number price 240VAC 0kA 480VAC 65kA 600VAC 22kA 400A 5000A S5H400DW $ VDC 50kA Neutral GF current transformer (required for 4 wire GF sys tems) Connection options Amps Catalog List number price 400 K5NCT-400 $ 250 Type Wire Amps 2 Set of 2 List Set of 3 List range catalog number price catalog number price CU/AL front lugs 250kcmil 500kcmil 300 K5TF-2 $ 30 K5TF CU/AL front lugs (2) 3/0 250kcmil 400 K5TG-2 K5TG $ 45 Set of 6 catalog number CU front lugs (saddle) 250kcmil 500kcmil 400 K5TGS 90 CU rear lugs 250kcmil 500kcmil 400 K5TGR Extended front bar 400 K5ET Including lug cover. 2 Suggested lugs for a circuit breaker up to amps shown. Cable size and type determine maximum amperage. 3 With fuse or MCCB protected circuit..42 Discount schedule S5 Circuit breakers Low Voltage Products & Systems AC /03 Discount schedule SA Lugs ABB Inc

45 S6 600A / 800A, 600V Electronic and thermal-magnetic trip type Standard S6 package includes com plete cir cuit breaker and mount ing hard ware. Order ca ble lugs or other con nec tion scheme as a sep a rate item. H x W x D 0.55" x8.27" x 4.07" (a) 4.25" x 8.27" x 4.07" (b) (a) With K6TH cable lugs breaker is 0.55" tall. (b) With K6TJ cable lugs, terminal covers are provided and breaker is 4.25" tall. S6 General The S6 breaker family is an 800A frame with a 600A and 800A version, both utilizing a mi cro pro ces sor based over cur rent pro tec tive trip sys tem. Both versions are adjustable from 40% to 00% of rating with out the ad di tion of any parts or rating plugs. As standard, the S6 includes ad just able long time func tion for over load pro tec tion and ad just able in stan ta neous func tion for short cir cuit pro tec tion. Versions To meet all application needs, the S6 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 00% UL rated D = Molded case switch M = Magnetic only (MCP) T = Thermal magnetic G = 2.5 Mag (3-pole only) Trip functions These tripping functions are avail able: L = Long time I = In stan ta neous S = Short time G = Ground fault UL/CSA Interrupting capacity (ka RMS) UL489 / CSA C22.2 Voltage N H L 240VAC VAC VAC VDC VDC IEC-947 Interrupting capacity (ka RMS) Voltage N H L 230VAC /400/4VAC VAC VAC VAC Performance level Each version is also avail able in different maximum fault in ter rupt ing levels N = Normal H = High L = Extra high Number of poles In UL/CSA version, the S6 is available as in two pole or three pole version, both with the same dimensions. A four pole version is also avail able in UL/IEC form. For price estimate, add 35% to list price of selected version three pole break er, contact ABB Con trol for details. Accessory mounting Internal ac ces so ries are UL/CSA approved for both factory or fi eld in stal la tion. Accessories require control ca ble con nec tors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity. Reverse feeding All versions of the S6 family are suitable for reverse feed ap pli ca tions. Molded case switches UL489 switches in clude no overcurrent pro tec tion except for a high in stan ta neous trip mech a nism for self pro tec tion. IEC type molded case switches with no trip pro tec tion are also avail able. Catalog Number Magnetic number Rating trip S6N600GW 3 pole, 600 Amp thermal magnetic, Im=2.5 x Ith 00A S6N800GW 3 pole, 800 Amp thermal magnetic, Im=2.5 x Ith 2000A Thermal magnetic only. Low Voltage Products & Systems Discount schedule S6.43 ABB Inc AC /03

46 S6 600A / 800A, 600 VAC Electronic and thermal magnetic trip type The S6 breaker family uses two available mi cro pro ces sor based internal trip units. The standard PR2 trip unit in cludes ad just ments for long time current pick-up and in stan ta neous current trip point. The optional PR22 trip unit includes ad just ments for long time current pick-up/ delay, short time pick-up/delay, I 2 t (on/off), instantaneous current trip point and further optional ground fault protection. 600A Frame ( A adjustable continuous range) Breaker IC at 480VAC Trip Adjustment 2 pole, 600VAC List 3 pole, 600VAC List type catalog number price catalog number price PR2 LI S6N600BW-2 $ 2847 S6N600BW $ 3608 S6N 50kA PR22 LSI S6N600CW S6N600CW 4998 PR22 LSIG S6N600EW 6998 PR2 LI S6H600BW S6H600BW 527 S6H 65kA PR22 LSI S6H600CW S6H600CW 666 PR22 LSIG S6H600EW 866 PR2 LI S6L600BW S6L600BW 6482 S6L 00kA PR22 LSI S6L600CW S6L600CW 7872 PR22 LSIG S6L600EW A Frame ( A adjustable continuous range) Breaker IC at 480VAC Trip Adjustment 2 pole, 600VAC List 3 pole, 600VAC List type catalog number price catalog number price PR2 LI S6N800BW-2 $ 3842 S6N800BW $ 4802 S6N 50kA PR22 LSI S6N800CW S6N800CW 692 PR22 LSIG S6N800EW 892 PR2 LI S6H800BW S6H800BW 6465 S6H 65kA PR22 LSI S6H800CW S6H800CW 7855 PR22 LSIG S6H800EW 9855 PR2 LI S6L800BW S6L800BW 7676 S6L 00kA PR22 LSI S6L800CW S6L800CW 9066 PR22 LSIG S6L800EW,066 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Continuous amperage settings (long time adjustment) PR2 Frame Set points Setting 600A Amps 800A Amps S6 thermal-magnetic breakers, for AC and DC applications Breaker IC at 500VDC Rating Magnetic trip 2 pole, 600VAC /500DC List 3 pole, 600VAC/DC List catalog number price catalog number price 600A ( A) 6000A S6N600TW-2 $ 2847 S6N600TW $ 3608 S6N 35kA 800A ( A) 8000A S6N800TW S6N800TW 4802 S6H 50kA 600A ( A) 6000A S6H600TW S6H600TW A ( A) 8000A S6H800TW S6H800TW 6465 S6L 65kA 600A ( A) 6000A S6L600TW S6L600TW A ( A) 8000A S6L800TW S6L800TW Discount schedule S6 Low Voltage Products & Systems AC /03 ABB Inc

47 S6 600A / 800A, 600 VAC 00% UL rated, electronic trip type When applied cor rect ly, UL tested 00% equip ment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual con tin u ous load current divided by 80%. This 00% rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application. 600A Frame ( A adjustable continuous range) Breaker IC at Trip Adjustment 3 pole 600VAC List 480VAC type catalog number price PR2 LI S6NQ600BW $ 3969 S6N 50kA PR22 LSI S6NQ600CW 5498 PR22 LSIG S6NQ600EW 7698 PR2 LI S6HQ600BW 5798 S6H 65kA PR22 LSI S6HQ600CW 7327 PR22 LSIG S6HQ600EW 9527 PR2 LI S6LQ600BW 730 S6L 00kA PR22 LSI S6LQ600CW 8659 PR22 LSIG S6LQ600EW A Frame ( A adjustable continuous range) Breaker IC at Trip Adjustment 3 pole 600VAC List 480VAC type catalog number price PR2 LI S6NQ800BW $ 5282 S6N 50kA PR22 LSI S6NQ800CW 68 PR22 LSIG S6NQ800EW 90 PR2 LI S6HQ800BW 72 S6H 65kA PR22 LSI S6HQ800CW 864 PR22 LSIG S6HQ800EW 0,84 PR2 LI S6LQ800BW 8444 S6L 00kA PR22 LSI S6LQ800CW 9973 PR22 LSIG S6LQ800EW 2,73 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Low Voltage Products & Systems Discount schedule S6.45 ABB Inc AC /03

48 S6 600A / 800A Magnetic only (MCP) All S6 magnetic only breakers utilize the electronic PR2 trip unit with an adjustable range of.5 to 2 times frame rating. Both two and three pole MCPs are 600VAC rated. Type S6N S6H S6L Amps VAC 480VAC 600VAC 240VAC 480VAC 600VAC 240VAC 480VAC 600VAC Interruption Adjustment 2 pole 600VAC List 3 pole 600VAC List capacity range catalog number price catalog number price 65kA A S6N600MW-2 $ 2847 S6N600MW $ kA A S6N800MW S6N800MW kA 0kA A S6H600MW S6H600MW kA A S6H800MW S6H800MW kA 200kA A S6L600MW S6L600MW kA A S6L800MW S6L800MW kA Molded case switches Type Interruption Amps Magnetic 3 pole List capacity 3 trip catalog number price 240VAC 200kA S6H-D 480VAC 00kA 600 0,000A S6H600DW $ VAC 42kA 800 0,000A S6H800DW VDC 50kA Non-UL, switches without Withstand rating 400 none S6D400W 3275 overcurrent protection 600VAC ka 630 none S6D630W none S6D800W 4248 Neutral current transformer (required for 4 wire GF sys tems) Amps Catalog number 600 K6NCT K6NCT-800 List price $ 250 Connection options Type Wire Amps 2 Set of 2 List Set of 3 List range catalog number price catalog number price CU/AL front lugs (2) 250kcmil 500kcmil 600 K6TH-2 $ 50 K6TH $ 75 CU/AL front lugs (3) 2/0 400kcmil 800 K6TJ-2 90 K6TJ 35 Set of 6 catalog number CU rear lugs (2) 250kcmil 350kcmil 600 K6THR 0 CU rear lugs (3) kcmil 800 K6TJR 70 Extended front bar 600 K6ET Extended front bar 800 K6ET Includes lug cover. 2 Suggested lugs for a circuit breaker up to amps shown. Cable size and type determine maximum amperage. 3 With fuse or MCCB protected circuit..46 Discount schedule S6 Circuit breakers Low Voltage Products & Systems AC /03 Discount schedule SA Lugs ABB Inc

49 S7 200A, 600 VAC Electronic trip type Standard S7 package includes com plete cir cuit breaker and mount ing hard ware. Order cable lugs or other connection scheme as a sep a rate item. H x W x D.98" x 8.27" x 5.45" S7 General The S7 breaker family is a 200A frame utilizing a mi cro pro ces sor based overcurrent pro tec tive trip sys tem. In the 200A version, the trip unit is adjustable from 480A up to 200A without the addition of any parts or rating plugs. As standard, the S7 includes adjustable long time func tion for overload protection and ad just able in stan ta neous func tion for short circuit protection. Versions To meet all application needs, the S7 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 00% UL rated D = Molded case switch M = Magnetic only (MCP) Trip functions These tripping functions are avail able: L = Long time S = Short time I = In stan ta neous G = Ground fault UL/CSA Interrupting capacity (ka RMS) UL489 / CSA C22.2 Voltage H 240VAC VAC VAC 50 IEC-947 Interrupting capacity (ka RMS) Voltage H L 230VAC /400/4VAC VAC VAC VAC Performance level Each version is also avail able in different maximum fault in ter rupt ing levels H = High L = Extra high (IEC only) Number of poles In UL/CSA version, the S7 is available as in two pole or three pole version, both with the same dimensions. A four pole version is also avail able in a UL/IEC form. For price estimate, add 35% to list price of selected three pole, contact ABB Control. Accessory mounting Internal ac ces so ries are UL/CSA approved for both factory or fi eld in stal la tion. Accessories require control ca ble con nec tors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity. Reverse feeding All versions of the S7 family are suitable for reverse feed ap pli ca tions. Molded case switches UL489 switches in clude no overcurrent protection except for a high in stan ta neous trip mechanism for self pro tec tion. IEC type molded case switches with no trip pro tec tion are also avail able. Consult factory Low Voltage Products & Systems Discount schedule S7.47 ABB Inc AC /03

50 S7 200A, 600 VAC Electronic trip type The S7 breaker family uses two available mi cro pro ces sor based internal trip units. The standard PR2 trip unit in cludes ad just ments for long time current pick-up and in stan ta neous current trip point. The optional PR22 trip unit includes ad just ments for long time current pick-up/ delay, short time pick-up/delay, I 2 t (on/off), instantaneous current trip point and further optional ground fault protection. 000A Frame ( A adjustable continuous range) Breaker IC at 480VAC Trip Adjustment 2 pole, 600VAC List 3 pole, 600VAC List type catalog number price catalog number price PR2 LI S7H000BW-2 $ 6959 S7H000BW $ 7724 S7H 65kA PR22 LSI S7H000CW S7H000CW 8804 PR22 LSIG S7H000EW 0, A Frame ( A adjustable continuous range) Breaker IC at 480VAC Trip Adjustment 2 pole, 600VAC List 3 pole, 600VAC List type catalog number price catalog number price PR2 LI S7H200BW-2 $ 6959 S7H200BW $ 7724 S7H 65kA PR22 LSI S7H200CW S7H200CW 8804 PR22 LSIG S7H200EW 0,604 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Continuous amperage settings (long time adjustment) PR2 Frame Set points Setting 000A Amps 200A Amps Consult factory..48 Discount schedule S7 Low Voltage Products & Systems AC /03 ABB Inc

51 S7 200A, 600VAC UL 00% rated When applied correctly, UL tested 00% equipment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual continuous load current divided by 80%. This 00% rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application. 000A Frame ( A adjustable continuous range) Breaker IC at Trip Adjustment 3 pole List 480VAC type catalog number price PR2 LI S7HQ000BW $ 8495 S7H 65kA PR22 LSI S7HQ000CW 9684 PR22 LSIG S7HQ000EW, A Frame ( A adjustable continuous range) Breaker IC at Trip Adjustment 3 pole List 480VAC type catalog number price PR2 LI S7HQ200BW $ 8495 S7H 65kA PR22 LSI S7HQ200CW 9684 PR22 LSIG S7HQ200EW,664 Trip settings Adjustment L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Trip function Range Individual settings Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Consult factory. Low Voltage Products & Systems Discount schedule S7.49 ABB Inc AC /03

52 S7 200A, 600V Magnetic only (MCP) All S7 magnetic only breakers utilize the electronic PR2 trip unit with an adjustable range of.5 to 2 times frame rating. Both two and three pole MCPs are 600VAC rated. Type S7H Amps Interruption Adjustment 2 pole List 3 pole List capacity range catalog number price catalog number price 240VAC 00kA 480VAC 65kA 00 2,000A S7H000MW-2 $ 6959 S7H000MW 600VAC 50kA 800 4,400A S7H200MW-2 S7H200MW $ 7724 Molded case switches Type Interruption Amps Magnetic 3 pole List capacity 2 trip catalog number price 240VAC 00kA S7H-D 480VAC 65kA ,000A S7H000DW 600VAC 50kA ,000A S7H200DW 600VDC 2kA $ 7300 Non-UL, switches without Withstand rating 000 S7D000W overcurrent protection 600VAC 25kA 250 S7D250W Neutral current transformer (required for 4 wire GF sys tems) Amps Catalog number 000 K7NCT K7NCT-200 List price $ 250 Connection options Type Wire Amps Set of 2 List Set of 3 List range catalog number price catalog number price CU/AL front lugs (4) 4/0 500kcmil 200 K7TK-2 $ 20 K7TK $ 80 Set of 6 catalog number Extended front bar 200 K7ET Suggested lugs for a circuit breaker up to amps shown. Cable size and type determine maximum amperage. 2 With fuse or MCCB protected circuit..50 Discount schedule S7 Circuit breakers Low Voltage Products & Systems AC /03 Discount schedule SA Lugs ABB Inc

53 S8 600 / 2000 / 2500A Insulated case circuit breaker Description Insulated case type molded case circuit breaker with manually operated stored energy mechanism. Optional electric charging motor available Three cycle closing time for use in generator synchronizing applications. Electric spring charging mech a nism rated for over 5,000 operations Three different frame ratings, 600, 2000 and 2500 amperes. All are same compact physical size. Solid state trip units are available in four different confi gurations including adjustments for long time, short time, instantaneous and ground fault. Standard interrupting rating of 00kA at 480VAC. Short time withstand rating of 35kA at 600VAC for one second when breaker ordered with adjustable short time trip. Breaker includes charging handle for manual energizing of closing/opening springs Built-in ground fault (LSIG) for use with four-wire systems requires neutral GF sensor. Meets NEC ground fault requirements for service entrance applications. Internal accessories include electric charging motor, shunt trips, a combination auxiliary/bell alarm switch, and an undervoltage release. Breakers are suitable for use in reverse feed applications. Wide range of adjustments on trip settings, trip unit includes cover to prevent tam per ing. Front indicators for contact po si tion. Uses convenient mounting pads for ease of installation in enclosures. Internal accessories are prewired to terminal block mounted on right side of breaker. Trip signal contact option indicates when breaker has tripped due to overcurrent. Canadian Standards As so ci a tion certifi cation under C22.2 No. 5 under File LR90467 for both breakers and internal accessories. In compliance with IEC947 in clud ing 690VAC. Breakers are labeled with both UL/CSA and IEC ratings. Breakers are Underwriters Laboratories listed under Standard UL 489 for molded case circuit breakers per File E93565, internal accessories are per File E6596. Catalog number information S8V 6 E W S8 2500A Frame size Breaker catalog numbers Current rating 6-600A A A The breaker catalog number must be completed. Please note that variations can affect price. Trip C - LSI E - LSIG M - I D - Molded case switch Closing coil - 480VAC 2-240VAC 3-208VAC 4-20VAC 5-250VDC 6-25VDC 7-48VDC 8-24VAC/VDC 0 - None Connection scheme W - Without con nec tors R - Rear connectors, line & load L - Cable terminals, line & load D - Rear connectors, line side only E - Rear connectors, load side only S - Cable terminals, line side only V - Cable terminals, load side only Contacts A - Aux switches B - Trip Signal P - Both 0 - None H - Cable terminals, line side; rear connectors, load side J - Rear connectors, line side; cable terminals, load side M - K8TM lugs, line and load side Motor 2-240,208VAC/250VDC 4-20VAC/25VDC 7-48VDC VAC/VDC 0 - None Shunt trip - 480VAC 2-240,208VAC/250VDC 3-24VAC/30VDC 4-20VAC/25VDC 7-48VAC/48VDC 8-24VDC 0 - None UV release - 480VAC 2-240VAC 4-20VAC 5-250VDC 6-25VDC 7-48VDC 8-24VDC 0 - None Accessories D - Locking button device (open) L - Key lock (open) - None Low Voltage Products & Systems.5 ABB Inc AC /03

54 S8 600 / 2000 / 2500A Insulated case circuit breaker Description Breaker is shipped complete with installed trip unit and accessories. Cable terminals or rear T connectors can be included if desired. For four-wire systems an external neutral ground fault sensor must be ordered separately..75".98" 9.25" Trip functions L Long time pick-up and delay S Short time pick-up and delay I Instantaneous trip G Ground fault pick-up and delay Approximate dimensions 3 pole, 600VAC maximum Breaker Maximum continuous rating 600A 2000A 2500A IC at 480VAC S8V 00kA PR22 UL/CSA Interrupting capacity (ka RMS) UL489 / CSA C22.2 Voltage V 240VAC VAC VAC VDC 2 25 Trip Adjustment Catalog List Catalog List Catalog List type number price number price number price Continuous amperage settings (long time adjustment) LSI S8V6CW $ 2,540 S8V20CW $ 4,427 S8V25CW $ 2,56 LSIG S8V6EW 4,505 S8V20EW 6,56 S8V25EW 24,487 I S8V6MW,267 S8V20MW 2,988 S8V25MW 20,96 MCS S8V6DW 9620 S8V20DW 0,999 S8V25DW 6,267 IEC-947 Interrupting capacity (ka RMS) Voltage V 230VAC /400/4VAC VAC VAC VAC 50 Trip settings Adjustment Trip Range Individual function settings L Long time pick-up x Frame rating PR22 Long time delay sec. A - B - C - D S Short time pick-up Off x Frame rating Short time delay sec. A - B - C - D (I 2 t On-Off) I Instantaneous trip x Frame rating G Ground fault Off x Frame rating Ground fault delay sec. A - B - C - D Frame Set points Setting 600A Amps 2000A Amps 2500A Amps UL 00% equipment rated circuit breakers Circuit breakers and cable are sized per the National Electric Code on a basis of actual con tin u ous load current divided by 80%. For example, a 360 ampere load should be connected by cable capable of handling 450 amperes (360A / 0.80 = 450A) and therefore be protected by a 450 ampere rated circuit breaker. Other factors may need to be considered when sizing breakers in special applications. When applied correctly, UL-tested 00% equipment rated breakers may be applied at full rating, therefore saving the user the cost of larger cable or bus. Using the example above, the 360 ampere load could be used with cable capable of handling 360 amperes (360A /.00 = 360A) and only a 400 ampere rated circuit breaker (400A is next available size CB). 600A, S8 Frame 00% rated Catalog List number price S8VQ6CW $ 3,68 S8VQ6EW, A, S8 Frame 00% rated Catalog List number price S8VQ20CW $,48 S8VQ20EW 7,390 ➀ Three pole breakers are listed and approved for use in two pole applications with center-pole not connected. 2 Applies to MCS only..52 Discount schedule S8 Low Voltage Products & Systems AC /03 ABB Inc

55 S8 600A, 2000A & 2500A Accessories Internal accessories (Must be factory mounted for UL/CSA) Item Type Factory installed List catalog number suffi x price 480VAC 240VAC 2 Closing coil 208VAC 3 20VAC 4 250VDC 5 $ VDC 6 48VDC 7 24VAC/VDC 8 Electric 240,208VAC motor & 250VDC 2 (inc. spring 20VAC/25VDC charged signal 48VDC 7 contact) 24 30VAC/VDC 8 480VAC 240,208VAC & 250VDC 2 Shunt trip 24VAC/30VDC 3 20VAC/25VDC VAC/48VDC 7 24VDC 8 480VAC 240VAC 2 Undervoltage 20VAC 4 release 250VDC 5 25VDC VDC 7 24VDC 8 Aux. contacts 2A/B A 396 Trip signal A/B B 92 Combo. aux. & 2A/B Aux & trip contacts A/B Trip P 588 Padlockable button cover D 44 (open) Key lock L 5 (open) Connection accessories (includes sets of 3) Item Type Catalog number List price Cable terminals 600A Max. /0 750kcmil (4) K8TL $ A Max. /0 750kcmil (6) K8TM 3 Rear T conn. 2500A Max. K8RT Closing coil Required for closing breaker electrically, the coil voltage must be specifi ed at the time of order entry. Internal accessory ratings Accessory type Voltage Rating Shunt trip All 00VA/20Watts Undervoltage AC/DC 30VA (2 Watts/ releases 0VA (4 Watts) 240VAC 0A Max. Auxiliary contacts 25VDC 0.3A Max. 250VDC 0.A Max Closing coil AC/DC 30VA / 40VA Stored energy electric motor operators E.O. Type Inrush Normal Closing Opening Resetting (VA) (watts) time time time MS8 Stored energy s 0.035s 9.0s Mechanical life of 0,000 cycles at 20 operations per hour. Neutral ground fault current transformer Item Type Catalog number List price Ground 600A K8NCT-600 Fault 2000A K8NCT-2000 $ 888 Neutral CT 2500A K8NCT-2500 Note: Neutral GF CT required for proper GF operation. Door flange Item Catalog number List price Face plate K8FP $ 25 Low Voltage Products & Systems Discount schedule SA.53 ABB Inc AC /03

56 KS4 Electrical accessories Shunt trip, undervoltage release S Shunt trip Factory installation Field installation 2 Voltage Catalog number List Catalog number List suffi x price adder S price 48VAC/60VDC S KS 220/250VAC S2 KS VAC S3 KS3 0 30VAC S4 $ 22 KS4 $ VDC S5 KS5 0VDC S6 KS6 48VDC S7 KS7 24VDC S8 KS8 220VDC S9 KS9 For remote opening of circuit breaker and includes internal cut-off switch to protect solenoid. All shunt trips are left pole mounted and can not be used with undervoltage releases. All shunt trips are approved for use in ground fault systems. Shunt trips must be ordered with correct connector. Shunt trip connectors Field installation 2 Factory Type Voltage Catalog number installation S List price Fixed mounted All Included K2C-SU $ Electrical specifications V For S P 24, 20, 240, 480VAC ~ 50/60 Hz 24, 48, 25, 250VDC 00VA~/20W Instananeous duty S with KS4 Undervoltage releases (IEC) Factory installation Field installation 2 Voltage Catalog number List Catalog number List suffi x price adder S Price 380/400VAC U K2U 220/230VAC U2 K2U2 24VAC U3 K2U3 0VAC U4 $ 22 K2U4 $ 97 0VDC U6 K2U6 48VDC U7 K2U7 24VDC U8 K2U8 48VAC U9 K2U9 Will trip circuit breaker when connected voltage drops to 35 70% of undervoltage release voltage rating. Will allow circuit breaker to close (ON) when voltage is approximately 85% of rated voltage. All undervoltage releases are left pole mounted and can not be used with shunt trips. Undervoltage releases must be ordered with correct connector. K2U Undervoltage release connectors Field kit 2 Type Voltage Factory Catalog number List installation S Price Fixed mounted All Included K2C-SU $ Electrical specifications V For S P 24, 20, 240, 480VAC ~ 50/60 Hz 24, 48, 25, 250VDC 6VA~/3W Continuous duty.54 Discount schedule SA Low Voltage Products & Systems AC /03 For factory installation add suffi x given to end of circuit breaker catalog number per accessory format. 2 Not UL approved for fi eld installation. ABB Inc

57 Electrical accessories Shunt trip, undervoltage release S3 S7 K5S Shunt trips Factory installation Field installation Voltage Catalog number List Catalog numbers List suffi x price adder S3 S4 S5 S6 S7 price 480VAC/250VDC S K5S K7S 240VAC S2 K5S2 K7S2 20VAC/25VDC S4 $ 430 K5S4 K7S4 $ 4 48VDC S7 K5S7 K7S7 24VAC/VDC S8 K5S8 K7S8 2VDC S9 K5S9 K7S9 Low power shunt trips Factory installation Field installation Voltage Catalog number List Catalog numbers List suffi x price adder S3 S4 S5 S6 S7 price 24VDC SA K5SA K7SA $ 430 $ 4 20VAC SB K5SB K7SB For remote opening of circuit breaker and includes internal cut-off switch to protect solenoid. All shunt trips are left pole mounted and can not be used with UVRs. Except for 2VDC, all shunt trips are approved for use in GF systems. Shunt trips must be ordered with correct connector. S5 with K5S2 Shunt trip connectors (required) Field kit catalog number Type Factory Voltage circuit breaker installation S3 S4 S5 S6 S7 List price Fixed mounted All included K6C-SU K7C-SU $ Plug-in/Draw-out All included K6C-SUP K7C-SUP Electrical specifications shunt trips (standard) V For S3-S5 P For S6-S7 24, 20, 240, 480VAC ~ 50/60 Hz 2, 24, 48, 25, 250 VDC 00 VA~/20W Instantaneous duty 0 VA~/0W K5U K6C-SUP Undervoltage releases Factory installation Field installation Voltage Catalog number List Catalog numbers List suffi x price adder S3 S4 S5 S6 S7 price 480VAC U K5U K7U 240VAC U2 K5U2 K7U2 20VAC U4 K5U4 K7U4 24VAC U3 $ 430 K5U3 K7U3 $ 4 250VDC U5 K5U5 K7U5 25VDC U6 K5U6 K7U6 48VDC U7 K5U7 K7U7 24VDC U8 K5U8 K7U8 Will trip CB when connected voltage drops to 35-70% of UVR voltage rating. Will allow CB to close (ON) when voltage is approximately 85% of rated voltage. All UVRs are left pole mounted and can not be used with shunt trips. UVRs must be ordered with correct connector. Undervoltage release connectors (required) Type circuit breaker Voltage Factory Field kit catalog number installation S3 S4 S5 S6 S7 List price Fixed mounted All included K6C-SU K7C-SU Plug-in/Draw-out All included K6C-SUP K7C-SUP $ Electrical specifications UVR & low power shunt trips V For S3-S5 P For S6-S7 24, 20, 240, 480 VAC ~ 50/60 Hz 24, 48, 25, 250 VDC 6 VA~/3W Continuous duty 0 VA~/4W For factory installation add suffi x given to end of circuit breaker catalog number per accessory format. Low Voltage Products & Systems Discount schedule SA.55 ABB Inc AC /03

58 Electrical accessories Auxiliary contacts S S7 Auxiliary contacts S Factory install Field installation 2 Contacts Catalog number List Catalog number List suffi x price adder S price 2 Form Cs A KAS $ 90 $ 75 BA & C BA KBA The auxiliary contacts are accessory contacts for the indication of circuit breaker open-closed or tripped. Bell alarm contacts (B.A.) can be used to indicate circuit breaker tripping. All contacts are right pole mounted S with auxiliaries Auxiliary contact connectors S Field installation 2 Type Voltage Factory Catalog number List installation S price Fixed mounted All Included K2C-AB $ Electrical specifications S K5AS Voltage Maximum contact amperage rating 30 VDC 4A 27 VDC 4A 220 VAC 4A N.O. = contact is open as circuit breaker is open N.C. = contact is closed when circuit breaker is open B.A. = will open/close only when circuit breaker trips Auxiliary contacts S3 S7 Factory installation Field installation Contacts Catalog number List Catalog numbers List suffi x price adder S3 S4 S5 S6 S7 price 2 Form Cs A $ 275 K5AS K7AS $ 260 BA & C BA K5BA K7BA 365 B BA & A+B BA3 K7BA The auxiliary contacts are accessory contacts for the in di ca tion of circuit breaker open-closed or tripped. Bell alarm contacts (B.A.) can be used to indicate circuit breaker tripping. All contacts are right pole mounted. K6C-ABP Auxiliary contact connectors (required) S3 S7 Field kit catalog number Type Factory circuit breaker Voltage installation S3 S4 - S5 S6 S7 List price Fixed mounted All included K6C-AB K7C-AB $ Plug-in/Draw-out All included K6C-ABP K7C-ABP Electrical specifications Voltage Maximum contact amperage rating 25 VDC 0.3 A 250 VDC 0. A 250 VAC 6 A N.O. = contact is open as circuit breaker is open N.C. = contact is closed when circuit breaker is open B.A. = will open/close only when circuit breaker trips S5 with K6C-AB.56 Discount schedule SA Low Voltage Products & Systems AC /03 For factory installation add suffi x given to end of circuit breaker catalog number per accessory format. 2 Not UL approved for field installation. ABB Inc

59 Electrical accessories Motor operators, stored energy motor operators S3 S7 K5M2 Motor operator Catalog number Voltage S3 S4 S5 240VAC/250VDC K5M2 20VAC/25VDC K5M4 48VDC K5M7 24VDC K5M8 For remote control of circuit breaker opening and closing. Complete with manual op er at ing lever, padlock device and emergency opening push-button. When ordering the con nec tor always specify type and ver sion of the circuit-break er. The following options are also available: key lock for open position key lock for open position of two or more circuit breakers (using the same key for groups of circuit breakers) List price $ 678 Motor operator connectors (required) Type Field kit catalog number List circuit breaker Voltage S3 S4 S5 price Fixed mounted All K6C-M $ Plug-in/Draw-out All K6C-MP Electrical specifications S4 with K5M2 V P inrush P normal Close time Open time 20, 240VAC ~ 50/60 Hz 24, 48, 25, 250 VDC 500 VA~/500W 350 VA~/500W 0. s 0. s K6C-M Stored-energy motor operator Voltage Catalog number 240VAC/250VDC K6M2 K7M2 20VAC/25VDC K6M4 K7M4 48VDC K6M7 K7M7 24VDC K6M8 K7M8 S6 S7 List price $ 2407 Stored-energy motor operator with springs automatically pre-loaded by motor. Complete with shunt opening and closing release, and com part ment door flange. When ordering the connector always specify type and version of the circuit-breaker. The following options are also available: key lock for open position key lock for open position of two or more circuit-breakers (using the same key for groups of circuit-break ers). Stored-energy motor operator connectors (required) K6M2 Field kit catalog number Type List circuit breaker Voltage S6 S7 price Fixed mounted All K6C-M K7C-M $ Plug-in/Draw-out All K6C-MP K7C-MP Electrical specifications V P inrush P normal Close time Open time Reset time 20, 240 VAC ~ 50/60 Hz 24, 48, 25, 250 VDC 660 VA~/600W 80 VA~/80W 0.09 s.2 s 2.0 s S7 with K7M4 Low Voltage Products & Systems Discount schedule SA.57 ABB Inc AC /03

60 External accessories Lugs and termination kits S3 S7 Standard cable lug kits K4TB K4ET-250 K4TES K4TER For breakers S3 60 4AWG 2AWG K3TA-2 $ 4 K3TA $ 6 S3 S4 00 4AWG /0 K4TB-2 4 K4TB 6 S3 S4 0 2AWG 4/0 K4TC-2 4 K4TC 6 S3 S4 S AWG 300kcmil K4TD-2 0 K4TD S AWG 350kcmil K4TE-2 20 K4TE 30 S kcmil 500kcmil K5TF-2 30 K5TF 45 S5 400 (2) 3/0 250kcmil K5TG K5TG2 45 S6 600 (2) 250kcmil 500kcmil K6TH-2 50 K6TH 75 S6 800 (3) 2/0 400kcmil K6TJ K6TJ2 35 S7 200 (4) 4/0 500kcmil K7TK-2 20 K7TK 80 Standard cable lugs, for use on line and load side of circuit breaker. Suitable for use with Cu or Al. Special versions available with taps and screws for control wire connection. Note: S6 and S7 lugs are Al9Cu (90 C); all others Al7Cu (75 C). Standard cable lug kits with control power taps For breakers Amps Amps Wire range Set of 2 Set of 3 catalog List catalog number price number S3 S4 00 4AWG /0 K4TB-2C $ 8 K4TBC $ 2 S3 S4 0 2AWG 4/0 K4TC-2C 8 K4TCC 2 S3 S4 S AWG 300kcmil K4TD-2C 4 K4TDC 2 S AWG 350kcmil K4TE-2C 24 K4TEC 36 S kcmil 500kcmil K5TF-2C 34 K5TFC 5 S5 400 (2) 3/0 250kcmil K5TG-2C2 34 K5TGC2 5 S6 600 (2) 250kcmil 500kcmil K6TH-2C 54 K6THC 8 S6 800 (3) 2/0 400kcmil K6TJ-2C2 94 K6TJC2 4 S7 200 (4) 4/0 500kcmil K7TK-2C 24 K7TKC 86 Extended front termination kits Suitable for Maximum Set of 6 List use with amps catalog number price S3 S4 250 K4ET-250 $ 46 S5 400 K5ET S6 630 K6ET S6 800 K6ET S7 250 K7ET For adding onto standard circuit breaker front terminals, extending available connection area for user termination. Suitable for spaded cable or bus connection. S3 S5 include terminal covers. Saddle cable lug kits (Cu cable only) Wire range Set of 2 Set of 3 catalog List catalog number price number Suitable for Max Wire Set of 6 List use with amps range catalog number price S3 S AWG 250kcmil K4TES $ 30 S kcmil 500kcmil K5TGS 90 These special non-aluminum cable lugs are for use with copper cable. Lugs are intended for use with copper cable or where non-aluminum connectors are required (marine, salt or corrosive environments). List price List price K4TN Rear cable lug kits (Cu cable only) Suitable for Max Wire Set of 6 List use with amps range catalog number price S3 S AWG 250kcmil K4TER $ 30 S kcmil 500kcmil K5TGR 90 S6 600 (2) 2/0 350kcmil K6THR 0 S6 800 (3) 250kcmil 350kcmil K6TJR 70 For use where cable connection from the back-rear of the breaker is desired. Distribution cable lug kit Suitable for Max Wire Set of 3 List use with amps range catalog number price S3 S4 250 (6) #4-6 K4TN $ 25 S5 400 (6) #4 - /0 K5TGD 240 Suggested lugs for circuit breaker up to amps shown. Cable size and type determine maximum amperes. 2 Includes required lug covers..58 Discount schedule SA Low Voltage Products & Systems AC /03 ABB Inc

61 External accessories Rotary and variable depth handle operators S S7 Rotary handle operating mechanism Catalog List Frame number price S3 S4 S5 K5RH $ 08 S6 K6RH 24 S7 K7RH 45 Mounts directly onto breaker. Includes door interlock to prevent CB door opening while CB is in ON position. Pad lock provision included to padlock CB in open position. Can also be key locked with optional cylinder lock assembly. Door interlock bracket must be ordered separately, if required. See page.62. K5RH OHB65J0 OHB95J0 OHB25J0 Variable depth rotary handles New pistol type, 3R, 2 Frame Catalog number List Shaft catalog number List Handle catalog number List mechanism price (length in inches) price (length in inches) price OHB45J0 (.8) S K2VD-M $ 59 OHG45J0 (.8) OHB65J0 (2.6) $ 70 OHG65J0 (2.6) S3 S4 S5 K5VD-M 49 OP048 (5.8) $ 24 OP0225 (8.9) 26 OHB95J0 (3.7) 80 OP0500 (9.7) 32 OHG95J0 (3.7) S6 K6VD-M 80 OHB25J0 (4.9) OHG25J0 (4.9) 90 S7 K7VD-M 80 OHB75J0 (6.9) OHG75J0 (6.9) 00 Pistol type 4, 4 Frame Catalog number List Shaft catalog number List Handle catalog number List mechanism price (length in inches) price (length in inches) price OHB45L0 (.8) S K2VD-M $ 59 OHG45L0 (.8) OHB65L0 (2.6) $ 0 OHG65L0 (2.6) S3 S4 S5 K5VD-M 49 OP048 (5.8) $ 24 OP0225 (8.9) 26 OHB95L0 (3.7) OP0500 (9.7) 32 OHG95L0 (3.7) 20 S6 K6VD-M 80 OHB25L0 (4.9) OHG25L0 (4.9) 30 S7 K7VD-M 80 OHB75L0 (6.9) OHG75L0 (6.9) 40 Square type S K2VD-M $ 59 K2VD-H $ 25 S3 S4 S5 K5VD-M 49 K5VD-S2 $ 24 K5VD-H 25 S6 K6VD-M 80 K7VD-S20 27 K7VD-H 28 S7 K7VD-M 80 K7VD-H 28 NOTE: Complete assembly requires a mechanism, shaft and handle. K5VD-M, K5VD-S2, K5VD-H Variable depth shaft support For frames Catalog List number price S3 S4 S5 K5VD-LSS $ 25 New pistol handle catalog number explanation OHB 25 J 0 Physical size (length in mm) Color B = black G = gray = yellow / red Shaft size (diameter in mm) J = Type, 3R, 2 L = Type, 3R, 4, 4, 2 Low Voltage Products & Systems Discount schedule SH.59 ABB Inc AC /03

62 External accessories Flange handle operators S S6 Flange handle Solid shaft linkage NEMA Complete List Mechanism List Shaft Shaft List Handle List Breaker type handle kit price only price only length price only price K7FHD-HS2 K2FHD-2S2 $ 240 K7FHD-S2 2 $ 9,3R,2 K2FHD-7S2 248 K7FHD-S K7FHD-HS2 $ 93 S K2FHD-22S2 255 K7FHD-S K2FHD-M $ 28 K2FHD-2S4 280 K7FHD-S , 4 K2FHD-7S4 288 K7FHD-S K7FHD-HS4 33 K2FHD-22S4 295 K7FHD-S K3FHD-2S2 240 K7FHD-S2 2 9,3R,2 K3FHD-7S2 248 K7FHD-S K7FHD-HS2 93 S3 K3FHD-22S2 255 K7FHD-S K3FHD-M 28 K3FHD-2S4 280 K7FHD-S , 4 K3FHD-7S4 288 K7FHD-S K7FHD-HS4 33 K3FHD-22S4 295 K7FHD-S K4FHD-2S2 240 K7FHD-S2 2 9,3R,2 K4FHD-7S2 248 K7FHD-S K7FHD-HS2 93 S4 K4FHD-22S2 255 K4FHD-M 28 K7FHD-S K4FHD-2S4 280 K7FHD-S , 4 K4FHD-7S4 288 K7FHD-S K7FHD-HS4 33 K4FHD-22S4 295 K7FHD-S K5FHD-2S2 240 K7FHD-S2 2 9,3R,2 K5FHD-7S2 248 K7FHD-S K7FHD-HS2 93 S5 K5FHD-22S2 255 K7FHD-S K5FHD-2S4 280 K5FHD-M 28 K7FHD-S , 4 K5FHD-7S4 288 K7FHD-S K7FHD-HS4 33 K5FHD-22S4 295 K7FHD-S K6FHD-2S2 523 K7FHD-S2 2 9,3R,2 K6FHD-7S2 53 K7FHD-S K7FHD-HS2 93 S6 K6FHD-22S2 538 K6FHD-M 4 K7FHD-S K6FHD-2S4 563 K7FHD-S , 4 K6FHD-7S4 57 K7FHD-S K7FHD-HS4 33 K6FHD-22S4 578 K7FHD-S Available as complete kits including fl ange handle, shaft and breaker operating mechanism. Mechanism mounts directly onto breaker and shaft can be cut to the desired length for the breaker enclosure. Door is interlocked with the handle when the breaker is in the closed (ON) position; handles include interlock defeater for emergency override. Handle can be padlocked in the open (OFF) position. Can be fi eld converted for left hand mounting. Door hardware kits Solid shaft linkage & S - S2 Cable operated Item Catalog number Door hardware kit, right hand, 2 point latch for enclosures less than 40 inches high FH-DHK $ 0 Roller for 3 point latch, add to FH-DHK FH-3RL 30 List price Enclosure depths Minimum Breaker Depth (inches) S 8 S3 - S5 0 S6 Maximum For maximum depth, add 4 inches to the shaft length Cable not included..60 Discount schedule SH Low Voltage Products & Systems AC /03 ABB Inc

63 External accessories Flange handle operators S S7 Flange handle Cable linkage Breaker S S3-S4 S5 S6 S7 NEMA Mechanism List Cable Cable List Handle List type only price only length price only price,3r,2 K2FHDC-M $ 98 K6FHDC (9cm) $ 4 K7FHD-HS2 $ 93 K6FHDC (2cm) 46 4, 4 K2FHDC-M 98 K6FHDC (9cm) 4 K6FHDC (2cm) 46 K7FHD-HS4 33,3R,2 K4FPM 0 K5C (9cm) 4 K5FCH 23 K5C (22cm) 46 4, 4 K4FPM 0 K5C (2cm) 60 K5C (83cm) 75 K5FCH4 243,3R,2 K5FPM 28 K5C (23cm) 204 K5C (244cm) 22 K5FCH 23 4, 4 K5FPM 28 K5C08 08" (274cm) 238 K5C20 20" (305cm) 256 K5FCH4 243,3R,2 K6FPM 220 K7C (22cm) 90 K7FCH 30 4, 4 K6FPM 220 K7C (2cm) 220 K7C (83cm) 256 K7FCH4 4 K7C (23cm) 270,3R,2 K7FPM 220 K (244cm) 320 K7FCH 30 K7C20 20 (305cm) 350 4, 4 K7FPM 220 K7FCH4 4 K7FCH Notes: For complete assembly; mechanism, cable and handle are required. All cables mount onto the right side of the breaker. Handle can be mounted on the right or left side. Door hardware kits S3 - S7 Cable operated Item Catalog number Door hardware kit, right hand, 2 point latch for enclosures less than 40 inches high KDH2R $ 200 Door hardware kit, right hand, 3 point latch for enclosures 40 inches high or greater KDH3R 225 List price Enclosure depths Minimum Breaker S - S6 8 S7 0 Maximum Maximum depth is determined by cable length. Depth (inches) Low Voltage Products & Systems Discount schedule SH.6 ABB Inc AC /03

64 External accessories S S7 K5LD Front locking device Item Catalog number S KLD $ 4 S3 S4 S5 K5LD 4 S6 K6LD 6 S7 K7LD 20 S3 S4 S5 K5LDW 4 S6 K6LDW 6 S7 K7LDW 20 Mounts directly onto front of CB. Includes padlock device for locking CB in open po si tion. Can be used as a manual handle block, with padlock or with optional key lock accessory. Op tion al door interlock kit that will prevent CB door from opening while CB is in the closed (ON) position. Door interlock bracket Catalog number List Item S3 S7 price List price K7KL K6LC K6LCH K6LC-S K3DMB Terminal covers for fixed circuit breakers Terminal cover seals DIN rail mounting kits Bracket K7DB $ 5 Key locks Accessory Keys Catalog number List S3 S4 S5 S6 S7 price Electric operator different K5KL-EO K7KL-EO same K5KL-EO-2 K7KL-EO-2 $ 25 Rotary HM & locking device different K7KL K7KL same K7KL-2 K7KL-2 Keyed cylinder locks are available for mounting onto electric operators, rotary handle mechanisms and front locking devices. Key locks can be for one individual circuit breaker (different keys in each order) or for two circuit breakers using the same key. Frame Low profi le List High profi le List catalog number price catalog number price S KLC $ 8 KLCH $ 6 S3 S4 K4LC 8 K4LCH 6 S5 K5LC 2 K5LCH 24 S6 K6LC 8 K6LCH 32 S7 K7LC 40 Both high and low types are available for fi xed circuit-breakers. Covers provide IP40 degree of protection for fi xed mounted circuit breakers. Lug covers are required and included as standard with S5 400A and S6 800A cable lug kits. Covers up to S6 can be sealed with lug cover seal shown in next section. Suitable for use with breakers Used with List LC covers price S3 S4 S5 S6 K6LC-S $ 5 These screws prevent the terminal covers from being removed. Suitable for use with breakers Catalog List number price S KDMB $ S3 K3DMB 24 S4 K4DMB 26 S5 K5DMB 38 Kit consists of mounting bracket to fi x S3-S5 breakers onto 75mm DIN rail (EN rail) and includes 45mm high front face plate to match up with miniature circuit breakers and manual motor starters. S breaker mounts on 35mm DIN rail. Mechanical interlock plate Frame Horizontal List Vertical List catalog number price catalog number price S3 K3MI-H $ 570 K3MI-V $ 570 S4 K4MI-H 570 K4MI-V 570 S5 K5MI-H 590 K5MI-V 590 S6 K6MI-H 620 K6MI-V 620 S7 K7MI-H 630 K7MI-V 630 Provides for mounting of two similar breakers on a single mounting plate. CBs are interlocked via a walking beam type interlock, preventing breakers from being ON or closed at the same type. Both breakers can be OFF or tripped. MIP is available in two versions, one with breakers mounted horizontally and then also a version for vertical mounting of breakers. Required for drawout breakers..62 Discount schedule SA Low Voltage Products & Systems AC /03 ABB Inc

65 Accessories S S7 IEC K4RC Rear connected stud kits For Max. Set of 6 List breakers amps catalog number price S3 S4 250 K4RC $ 87 S5 400 K5RC 225 S6 800 K6RC 280 S7 200 K7RC 340 Provides means to connect breakers directly onto rear bus bars. Rear plug-in and draw-out circuit breakers breakers are available in both rear plug-in and complete draw-out confi gurations. Plug-in breakers can be rear bus, front bus or front cable connected and are available up to the S5 400A size. The draw-out confi guration uses a unique rack ing system and is available for all breakers from S3 through S7. Plug-in (3 pole) Separate kits fi xed and movable Complete plug-in kits Movable kit Fixed base kit Includes both fi xed and movable portion Frame Movable List price Front bus List price Rear conn. List price Front bus List price Rear conn. List price S KPMK $ 7 KPFC2 $ 7 KPFR $ 207 KPC2 $ 342 KPR $ 378 S3 K4PMK 203 K3PFF 90 K3PFR 230 K3PF 393 K3PR 433 S4 K4PMK 203 K4PFF 203 K4PFR 243 K4PF 406 K4PR 446 S5 K5PMK 238 K5PFF 278 K5PFR 278 K5PF 56 K5PR 56 Rear plug-in & drawout circuit breakers K7TUT Draw-out (3 pole) 3 Separate kits fi xed and movable Complete draw-out kits Movable kit Fixed base kit Includes both fi xed and movable portion Frame Movable List price Front bus List price Rear conn. List price Front bus List price Rear conn. List price S3 K4WMK $ 203 K3WFF $ 230 K3WFR $ 270 K3WF $ 433 K3WR $ 473 S4 K4WMK 203 K4WFF 283 K4WFR 323 K4WF 486 K4WR 526 S5 K5WMK 278 K5WFF 38 K5WFR 38 K5WF 596 K5WR 596 S6 Horiz K6WMK 523 K6WFF 346 K6WFR-H 346 K6WF 869 K6WR-H 869 S6 Vert K6WMK 523 K6WFF 346 K6WFR-V 346 K6WF 869 K6WR-V 869 S7 Horiz K7WMK 82 K7WFF 2 K7WFR-H 2 K7WF 2932 K7WR-H 2932 S7 Vert K7WMK 82 K7WFF 2 K7WFR-V 2 K7WF 2932 K7WR-V 2932 Movable kit = parts needed to modify standard CB to movable type. Fixed base kit = fi x mount onto panel. Ext Fr bus = fi xed base with line and load side extended front bus connectors. (FF) Rear Conn. = fi xed base with line and load side rear bus connectors. (FR) Complete kit = includes all parts required for plug-in or draw-out connection; does not include CB. Plug-in = open breaker can be physically removed from fi xed base without disconnecting cable or bus from fi xed base. (P) Draw-out = also known as withdrawable, breaker can be removed from fi xed base via a through the door crank. Includes ON, TEST and OFF position. (W) Four pole versions (plug-in and/or draw-out) Take the above list prices times.35 for four (4) pole versions and add "-4" to the end of the catalog number. Draw-out crank Catalog List frames number price S S7 K7WCR $ 20 Cable termination kits (3 pole only) Compression type cable lug kit used to modify extended front bus connectors for direct cable connection. Frame Set of 6 List price S3 K4FCT $ 72 S4 K4FCT 72 S5 K5FCT 86 Hand-held test kit (for all electronic trip types) Catalog List frames number price S4 S5 S6 S7 K7TUT $ 20 hand-held test kit is used to both test and exercise mi cro pro ces sor trip units in breakers S4 through S7. Unit includes test forks that insert into the test plugs on all mi cro pro ces sor trip units. Tester gen er ates VDC signal that per forms diagnostic on electronic trip func tions and will confi rm test by tripping the CB. Will not test S3 nor any molded case switch versions. IEC ratings only. 2 Front cable connection. 3 Requires front locking device to prevent drawout while breaker is closed. Low Voltage Products & Systems Discount schedule SA.63 ABB Inc AC /03

66 Notes.64 Low Voltage Products & Systems AC /03 ABB Inc

67 Enclosures Type, 3R/2 Type 7/9 Description Type General purpose indoor enclosure intended for use in normal environments to provide a degree of protection against contact with enclosed equipment. Sheet steel, surface mount. Breaker is front-operable and can be padlocked via front hasp. Available through 2500A, 600VAC UL Listed for use as service entrance equipment (SUSE), per UL fi le E6374. Type 3R/2 Type 3R is intended for outdoor use providing protection against rain, sleet or snow. Type 2 is for use in indoor atmospheres to provide a degree of protection against circulating dust, lint, sawdust, falling dirt and dripping non-corrosive liquids. Surface-mounted, sheet steel enclosure. Breaker can be operated via separately ordered handle mechanism; door is interlocked with mechanism. Available through 2500A, 600VAC. UL Listed for use as service entrance equipment (SUSE), per UL fi le E6374. Type 7/9 Cast from copper-free aluminum (max copper content) Stainless steel shotblasted or sandblasted natural fi nish Standard conduit openings in top and bottom Breaker is operated from front handle and can be padlocked NEC Class I Groups D, Div. & 2 NEC Class II Groups E, F & G, Div & 2 NEC Class III External machined fl ange joint design Integral cast mounting feet Machined fl ange for ease of hinge installation Ground lug Cast mounting pan bosses All enclosures suitable for drilling & tapping UL panel listed per UL File # E83868 Low Voltage Products & Systems.65 ABB Inc AC /03

68 Enclosures Type & 3R/2 S3E- S4E-3R2 3 Enclosures (Price does not include circuit breaker; order as a separate item.) 4 NEMA Breaker Enclosure maximum rating Approximate dimensions Catalog List designation type AL cables CU cables H x W x D (inches) number price S 00A 00A 4 x 0 x 3. SE- $ 200 S22 25A 25A 6 x x 3. S2E- 200 S3 0A 225A 22 x 2 x 4.5 S3E- 235 S4 225A 250A 30 x 7.5 x 4.5 S4E- 305 Type S5 400A 400A 30 x 7.5 x 4.5 S5E- 305 S6 800A 800A 44 x 22 x 6 S6E- 685 S7 000A 200A 44 x 22 x 6 S7E- 685 S8 2500A 2500A 88 x 36 x 24 S8ES S 00A 00A 4 x 0 x 8.8 SE-3R2 305 S2 2 25A 25A 6 x x 8 S2E-3R2 305 S3 0A 225A 22 x 2 x 9 S3E-3R2 395 S4 225A 250A 30 x 7.5 x 9 S4E-3R2 575 Type 3R/23 S5 400A 400A 30 x 7.5 x 9 S5E-3R2 575 S6 800A 800A 44 x 22 x S6E-3R2 905 S7 000A 200A 44 x 22 x S7E-3R2 905 S8 2500A 2500A 88 x 36 x 24 S8ES250-3R Neutral kits Breaker Neutral cable capacity Neutral kit List type and wire range catalog number price S S2 Neutral #4-/0 Bonding Lug #4-/0 S2NK25 $ 00 S3 Neutral #6-250 kcmil Bonding Lug #4-/0 S3NK S4 Neutral #6-250 kcmil Bonding Lug #4-/0 kcmil S4NK250 5 S5 Neutral (2) #6-250 kcmil Bonding Lug #4-/0 kcmil S5NK S6 Neutral (2) #2-600 kcmil Bonding Lug #6-250 kcmil S6NK S7 Neutral (4) #2-600 kcmil Bonding Lug #6-250 kcmil S7NK S8 Neutral (6) #/0-750 kcmil Bonding Lug (2) #2-600 kcmil included NOTE: The list price adder for factory installation of an enclosed circuit breaker is 50% of the enclosure list price. Enclosures may not meet size requirement for UL 00% rated breakers. 2 Not UL approved. 3 Variable depth rotary handle must be ordered separately (S - S7). 4 Consult ABB for breakers installed in enclosures..66 Discount schedule SE Low Voltage Products & Systems AC /03 ABB Inc

69 Enclosures Type 7/9 Explosion-proof enclosures (Price does not include circuit breaker; order as a separate item for factory assembly.) S5N400BW7 NEMA Breaker Enclosure Approximate dimensions Catalog number List price designation type max. rating H x W x D (inches) suffi x adder S3 Cu only 00A 7 x 0 x $ 200 S3 Cu only 225A 22.5 x.5 x S4 Cu only 250A 25 x 8 x Type 7/9 S5 Cu only 400A 30 x 7 x S6 Cu only 600A 35 x 7 x S6 Cu only 800A 4 x 7 x 7 0,450 S7 Cu only 200A 5 x 7 x ,450 To order a breaker in an explosion-proof enclosure, add the suffi x "7" to the end of the catalog number and add the list price adder to the list price of the breaker. Example: S5N400BW7 S5N400BW breaker... $ 2 Explosion proof enclosure Total... $ 875 Additional options NEMA 4 Stainless steel bolts Captive bolts Drain NEMA Breaker Enclosure Cat. no. List price Cat. no. List price Cat. no. List price Cat. no. List price designation type max. rating adder adder adder adder adder adder adder adder S3 Cu only 00A - $ 30 -S $ 20 -B $ 45 -D S3 Cu only 225A S 25 -B 70 -D S4 Cu only 250A S 45 -B 355 -D Type 7/9 S5 Cu only 400A S 60 -B 4 -D $ 0 S6 Cu only 600A S 60 -B 465 -D S6 Cu only 800A - 3 -S 60 -B 535 -D S7 Cu only 200A S 80 -B 600 -D To add additional options, simply add the suffi x to the end of the catalog number. Example: S5N400BW7SD S5N400BW breaker... $ 2 Explosion proof enclosure NEMA Stainless steel bolts Drain... 0 Total... $ 9096 Catalog number information Type 7/9 Frame size S3 = 0 / 225A S4 = 250A S5 = 400A S6 = 600 / 800A S7 = 200A Interrupting rating class B = Basic (240VAC) N = Normal H = High L = Extra high D = Special molded case switch Current rating 0 = A 250 = 250A 400 = 400A 600 = 600A 800 = 800A 200 = 200A S4 N 250 B W 7-2 xxx Accessories (added in alpha-numeric order) A = Auxiliary switch B = Captive bolts BA = Bell alarm BA3 = Bell alarm (S6/S7 only) D = Breather/drain H = Fixed rotary handle mounted on CB S_ = Shunt trip with voltage code S = Stainless steel bolts U_ = Undervoltage release with voltage code = NEMA 7/9/4 Number of poles -2 = 2 pole -4 = 4 pole None = 3 pole NEMA enclosure 7/9 Trip unit function B = LI F = LSIG/K C = LSI H = LSIG/D D = Molded case switch (MCS) J = LSIG/DT E = LSIG K = LSIG/DTK T = Thermal-magnetic M = Magnetic only (MCP) Type connectors W = None L = Lugs Low Voltage Products & Systems Discount schedule SE.67 ABB Inc AC /03

70 DANGER HAZARDOUS VOLTAGES ARE LOCATED INSIDE HAZARD OF ELECTRICAL SHOCKORBURN DISCONNECT POWER BEFORE WORKING ON THIS EQUIPMENT on SACE S5 off Approximate dimensions S S7 enclosures NEMA, 3R & 2 NEMA B F 4-MTG. HOLES C E CAT.# A B C D E SE F A D S2E- S3E- S4E S5E- S6E S7E FRONT VIEW SIDE VIEW SECTION F 4-MTG. HOLES NEMA 3R, 2 B C E A D FRONT VIEW SIDE VIEW SECTION CAT.# S2E-3R2 S3E-3R2 S4E-3R2 A B C D E F S5E-3R S6E-3R S7E-3R Low Voltage Products & Systems AC /03 ABB Inc

71 Approximate dimensions S8 enclosures NEMA, 3R & ABB REAR LEFT CONDUIT ENTR SPACE ( ) RIGHT FRONT TOP VIEW ENCLOSURE ROOF (SOLID REMOVABLE ROOF PANEL) CIRCUIT BREAKER ESCUTCHEON CUT-OUT TPE ONL DIA. 3 MTG. HOLES ( QT. 4 ) LEFT (OVER ALL) REAR SILL CHANNEL CONDUIT ENTR SPACE ( ) SILL CHANNEL RIGHT FRONT.5 38 FRONT ELEVATION ( DOOR CLOSED ) SILL CHANNEL 4.0 x.5 INCHES BOTTOM VIEW ENCLOSURE FLOOR (SOLID NON-MOVABLE FLOOR PANEL) Low Voltage Products & Systems.69 ABB Inc AC /03

72 Approximate dimensions S S7 enclosures NEMA 7 & 9 NEMA 7 & 9 K A /2" NPT THRU TOP & BOTTOM (2 PL) C E B H G J F D Breaker type S3 60A A B C D E F G H J K / Wgt.(lbs) 32 S3 00A / S3 225A S4 250A /8 9.5 / S5 400A / S6 600A / S6 800A / S7 200A / Low Voltage Products & Systems AC /03 ABB Inc

73 Technical data Ampacities of insulated conductors (From 999 NEC Table 30-6) Temperature rating of conductor Size 60 C 75 C 90 C 60 C 75 C 90 C Size (40 F) (67 F) (94 F) (40 F) (67 F) (94 F) Types Types Types Types Types Types TW FEPW TBS, THWN-2 TW RH, RHW TBS UF RH, RHW THW-2, SA,SIS, FEP UF THHW SA, SIS THHW FEBP, MI THW THHN AWG THW RHH, RHW-2 THWN THHW AWG kcmil THWN THHN, THHW HHW THW-2, THWN-2 kcmil HHW USE-2, HH USE RHH, RHW-2 USE, ZW HHW USE-2 HHW-2, ZW-2 HH, HHW HHW-2, ZW-2 Copper Aluminum or copper-clad / /0 2/ /0 3/ /0 4/ / Unless otherwise specifi cally permitted elsewhere, the overcurrent protection for conductor types marked with a star ( ) shall not exceed amperes for No. 4, 20 amperes for No. 2, and 20 amperes for No. 0 copper; or amperes for No. 2 and 25 amperes for No. 0 aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied. Correction factors Ambient Ambient temperature For ambient temperatures other than 30 C (86 F) multiply the allowable ampacities temperature C shown above by the appropriate factor shown below. F Low Voltage Products & Systems.7 ABB Inc AC /03

74 Circuit diagrams Duty releases S 4 Opening release (*A) Instantaneous undervoltage release Externial Circuit SO + ~ SO + ~ A4 Conn. C D Q/0 Internal Circuit O U Conn. C2 D2 2 2 Externial Circuit A4 ~ ~ Legend - Figure number of diagram A4 - Example switchgear and connections for control and signalling, ouside the circuit-breaker Q/0 - SO - Auxiliary contacts of the circuit-breaker Pushbutton or contact for opening the circuit-breaker Incompatibility: The circuits indicated in the following figures cannot be powered simultaneously on the same circuit-breaker: Availability: Connectors and 2 are only supplied to order for circuit breakers S -S2. Notes: (*A)The undervoltage release is powered from upstream circuit-breaker or by an independent power supply: closing of the circuit-breaker is only allowed when the release is energized (the closing lock is implemented mechanically). Used for IEC S2..72 Low Voltage Products & Systems AC /03 ABB Inc

75 Circuit diagrams Duty releases S3 S7 4 (*A) 6 Opening release Instantaneous undervoltage release undervoltage release with electronic time-lag device outside the circuit-breaker (*A) Externial Circuit SO + ~ SO + ~ SO + ~ A4 Conn. C D D C D D Term. V C D D Q/0 Internal Circuit O U U Term. V C2 C2 D2 D2 D2 D2 Conn. C2 D2 D2 Externial Circuit A4 ~ ~ ~ ~ ~ + - Legend Figure number of diagram A4 - Example switchgear and connections for control and signalling, ouside the circuit-breaker Q/0 - Auxiliary contacts of the circuit-breaker SO - Pushbutton or contact for opening the circuitbreaker Incompatibility: The circuits indicated in the following figures cannot be powered simultaneously on the same circuit-breaker: Availability: Connectors and 2 are only supplied to order for circuit breakers S -S2. Notes: (*A)The undervoltage release is powered from upstream of the circuit-breaker or by an independent power supply: closing of the circuitbreaker is only allowed when the release is energised (the closing lock is implemented mechanically). Low Voltage Products & Systems.73 ABB Inc AC /03

76 Circuit diagrams Motor operators S3 S5 7 Direct action motor operation Externial Circuit ~ + SO2 SC A4 Conn. 2 U6 U8 U U2 U6 U8 U U2 Term. V Internal Circuit S S2 M A Term. V U5 Conn. 2 U5 O- Figure number of diagram A - A4 - M - Externial Circuit A4 Applications of the circuit-breaker Example switchgear and connections for control and signalling, ouside the circuit-breaker For S6 -S7: motor for opening the circuit-breaker and loading the closing springs of the circuitbreaker S - For S3 - S4 - S5: position contact operated by a circuit-breaker cam for S6 - S7: contact controlled by the motor operated cam: closes when the circuit-breaker reaches it's closed positon and opens when the circuitbreaker reaches its open position (doesn't switch when the circuit breaker goes into its tripped position) Legend S2 - SC - ~ + R For S3 - S4 - S5: safety contact operated by: - key lock (if mounted) - padlock device - local control Allen key Pushbutton or contact for closing the circuit-breaker. For circuit breakers S3 - S4 -S5, the operating mechanism must have a time of not less than 00ms S02 - Pushbutton or contact for opening the circuit-breaker. For circuit breakers S3 - S4 - S5, the operating mechanism must have a time of not less than 00 ms (see instructions for resetting the circuit-breaker after the releases have tripped..74 Low Voltage Products & Systems AC /03 ABB Inc

77 Circuit diagrams Motor operators S6 S7 8 Stored-energy motor operation Externial Circuit A4 ~ + SC SO 2 V S V 2 SO Conn. 2 C A A3 U C A A3 U Term. V C A A3 U S3 M Internal Circuit C KO S2 S KO A2 Term. V U2 U2 Conn. 2 U2 Externial Circuit A4 + ~ O- Figure number of diagram Legend SO Pushbutton or contact for opening the circuit breaker A - A2 - A4 - S - S2 - SC - Applications of the circuit-breaker Applications of the motor operators Example switchgear and connections for control and signalling, outside the circuit breaker For S3 - S4 - S5: position contact operated by a circuit breaker cam for S6 - S7: contact controlled by the motor operated cam: closes when the circuit breaker reaches its closed position and opens when the circuit breaker reaches its open position (doesn't switch when the circuit breaker goes into its tripped position) For S3 - S4 - S5: safety contact operated by: - key lock (if mounted - padlock device - local control Allen key Pushbutton or contact for closing the circuit breaker. For circuit breakers S3 - S4 - S5, the operating mechanism must have a time of not less than 00ms S02 - For circuit breakers S3 - S4 - S5, the operating mechanism must have a time of not less than 00ms (see instructions for resetting the circuit breaker after the releases have tripped) S - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases, O, O, U (tripped position) KO - For S6 - S7: opening and spring-loading relay with held position make contact, released by a cam of the motor operator when the circuit breaker reaches its open position and the closing springs have been loaded M - - For S6 - S7: motor for opening the circuit breaker and loading the closing springs of the circuit breaker Connectors for the auxiliary circuits of the circuit breaker 2 - For circuit breakers S - S2 supplied for order only V - C - Terminal block for accessories Closing release Low Voltage Products & Systems.75 ABB Inc AC /03

78 Circuit diagrams Auxiliary contacts S Auxiliary switch Two change-over contacts, for electrical signalling of circuitbreaker open/close 2 Bell alarm One changed-over contact for electrical signalling of circuit-breaker open or closed and one changeover contact for electrical signalling of circuitbreaker open due to triping of thermomagnetic releases O, O, U ( tripped position ) Externial Circuit Externial Circuit A4 Conn Internal Circuit Q/ Q/2 Q/ S Conn A4 Legend O- Figure number of diagram A4 - Example switchgear and connections for control and signalling, outside the circuit breaker Q/ Auxiliary contacts of the circuit breaker S - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases O, O, U (tripped position) Used for IEC S2..76 Low Voltage Products & Systems AC /03 ABB Inc

79 Circuit diagrams Auxiliary contacts S3 S7 Auxiliary switch Two change-over contacts, for electrical signalling of circuitbreaker open/close 2 Bell alarm One changed-over contact for electrical signalling of circuit-breaker open or closed and one changeover contact for electrical signalling of circuitbreaker open due to triping of thermomagnetic releases O, O, U ( tripped position ) Externial Circuit Externial Circuit A4 Conn Term. V Internal Circuit Q/ Q/2 Q/ S Term. V 2 95 Conn A4 Legend O- Figure number of diagram A4 - Example switchgear and connections for control and signalling, outside the circuit breaker Q/ Auxiliary contacts of the circuit breaker S - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases O, O, U (tripped position) Low Voltage Products & Systems.77 ABB Inc AC /03

80 Circuit diagrams Auxiliary contacts S4 S7 4 Contact for signalling release O tripped (*C) Externial Circuit Externial Circuit A4 Term. 6 Term. 5 3 O 3 Internal Circuit K5 O O 4 Term. 5 Term A4 Legend O- Figure number of diagram A4 - Example switchgear and connections for control and signalling, outside the circuit breaker K5/O - Electrical signalling of alarm for release O tripped due to overcurrent or "trip test" 3 - O - Connectors for the circuits of the microprocessorbased overcurrent release (with plug in or withdrawable circuit breakers, the connectors are pulled out at the same time as the circuit breaker Connector for the opening solenoid O Incompatibility: The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: Availability: Connectors and 2 are only supplied to order for circuit breakers S - S2. Notes: (*C) The electrical signalling contact for the microprocessorbased overcurrent release, shown in Fig. 4, has the following electrical characteristics: rated voltage = 24V breaking capacity (resistive load = 3 W/VA) maximum interrupted current = 0.5A For S4 - S5 available with PR22/P release only.78 Low Voltage Products & Systems AC /03 ABB Inc

81 Circuit diagrams Auxiliary contacts S6 S7 3 Bell alarm, 3 pole One contact for electrical signalling of circuit-breaker open, one change-over contact for electrical signalling of circuit-breaker closed and one contact for electrical signalling of circuit-breaker not open due to tripping of thermomagnetic releases O, O,U ( not tripped position ) Internal Circuit Externial Circuit Externial Circuit A4 Conn Term. V Q/ Q/2 S Term. V Conn A4 Legend O- Figure number of diagram A4 - Example switchgear and connections for control and signalling, outside the circuit breaker Q/ Auxiliary contacts of the circuit breaker S - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases O, O, U (tripped position) Low Voltage Products & Systems.79 ABB Inc AC /03

82 Circuit diagrams Position contacts S3 2 (*D) 22 (*D) 3 (*D) 32 (*D) First circuitbreaker position contact, for electrical signalling of inserted Second circuitbreaker position contact, for electrical signalling of inserted First circuitbreaker position contact, for electrical signalling of racked put or removed Second circuitbreaker position contact, for electrical signalling of racked out or removed Externial Circuit A4 Term. V Internal Circuit S75I/ S75I/2 S75S/ S75S/2 Term. V Externial Circuit A4 Legend O- Figure number of diagram A4 - Example switchgear and connections for control and signalling, outside the circuit breaker S75I/ Contacts for electrical signalling of circuit breaker in inserted position (only for plug in or withdrawable circuit breakers, see Note D.) S75S/ Contacts for electrical signalling of circuit breaker in removed or racked out position (only for plug in or withdrawable circuit breakers, see Note D.) Incompatibility The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: , 22-32, 23-33, 24-34, Notes (*D) The circuit breaker can be mounted with position contacts S75I and S75S in any combination up to a maximum of: Total of 2 contacts for S3 Total of 3 contacts for S4, S5 Total of 5 contacts for S6, S7.80 Low Voltage Products & Systems AC /03 ABB Inc

83 Circuit diagrams Position contacts S4 S5 2 (*D) 22 (*D) 23 3 (*D) 32 (*D) 33 (*D) First circuitbreaker position contact, for electrical signalling of inserted Second circuitbreaker position contact, for electrical signalling of inserted Third circuitbreaker position contact, for electrical signalling of inserted First circuitbreaker position contact, for electrical signalling of racked put or removed Second circuitbreaker position contact, for electrical signalling of racked out of removed Third circuitbreaker position contact, for electrical signalling of racked out or removed Externial Circuit A4 Term. V Internal Circuit S75I/ S75I/2 S75I/3 S75S/ S75S/2 S75S/3 Term. V Externial Circuit A4 Legend O- Figure number of diagram A4 - Example switchgear and connections for control and signalling, outside the circuit breaker S75I/ Contacts for electrical signalling of circuit breaker in inserted position (only for plug in or withdrawable circuit breakers, see Note D.) S75S/ Contacts for electrical signalling of circuit breaker in removed or racked out position (only for plug in or withdrawable circuit breakers, see Note D.) Incompatibility The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: , 22-32, 23-33, 24-34, Notes (*D) The circuit breaker can be mounted with position contacts S75I and S75S in any combination up to a maximum of: Total of 2 contacts for S3 Total of 3 contacts for S4, S5 Total of 5 contacts for S6, S7 Low Voltage Products & Systems.8 ABB Inc AC /03

84 Circuit diagrams Position contacts S6 S7 2 (*D) 22 (*D) 23 (*D) 24 (*D) 25 (*D) 3 (*D) 32 (*D) 33 (*D) 34 (*D) 35 (*D) Externial Circuit A4 Term. V Internal Circuit Term. V Externial Circuit First circuit-breaker position contact, for electrical signalling of inserted Second circuit-breaker position contact, for electrical signalling of inserted Third circuit-breaker position contact, for electrical signalling of inserted Fourth circuit-breaker position contact, for electrical signalling of inserted Fifth circuit-breaker position contact, for electrical signalling of inserted First circuit-breaker position contact, for electrical signalling of racked out Second circuit-breaker position contact, for electrical signalling of racked out Third circuit-breaker position contact, for electrical signalling of racked out Fourth circuit-breaker position contact, for electrical signalling of racked out Fifth circuit-breaker position contact, for electrical signalling of racked out S75I/ S75I/2 S75I/3 S75I/4 S75I/5 S75S/ S75S/2 S75S/3 S75S/4 S75S/5 A4 Legend O- Figure number of diagram A4 - Example switchgear and connections for control and signalling, outside the circuit breaker S75I/ Contacts for electrical signalling of circuit breaker in inserted position (only for plug in or withdrawable circuit breakers, see Note D.) S75S/ Contacts for electrical signalling of circuit breaker in removed or racked out position (only for plug in or withdrawable circuit breakers, see Note D.) Incompatibility The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: , 22-32, 23-33, 24-34, Notes (*D) The circuit breaker can be mounted with position contacts S75I and S75S in any combination up to a maximum of: Total of 2 contacts for S3 Total of 3 contacts for S4, S5 Total of 5 contacts for S6, S7.82 Low Voltage Products & Systems AC /03 ABB Inc

85 Approximate dimensions S Fixed version, front Inches [Millimeters] x C L C L C L R Ø LEGEND -FRONT TERMINALS FOR CABLE OR FOR FLAT BAR 2-MOUNTING ON CHANNEL TO DIN EN (OPTIONAL) 3-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIING THE FLANGE 4-MOUNTING ON SHEET STEEL 5-FLANGE FOR THE COMPARTMENT DOOR 6-INSULATING BARRIER WIRE RANGE WIRE TORQUE 4AWG-8AWG 22 lb-in 6AWG-3AWG 44 lb-in COPPER WIRE ONL Low Voltage Products & Systems.83 ABB Inc AC /03

86 Approximate dimensions S3 Fixed version, front Inches [Millimeters] x C L C L 4 C L Ø LEGEND -FRONT TERMINALS FOR CABLE CONNECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIING THE FLANGE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL WITH REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 7.70 lb-in "A" "B" "C" "D" FIGURE A LUG KIT CAT. NO. K3TA, K3TA-2 LUG NO. D3477 TEMP. 75 C WIRE RANGE WIRE TORQUE MOUNTING TORQUE 4AWG - 2AWG 50 lb-in 20 lb-in WIRE SCREW SIZE SLOT R B C D K4TB, K4TB-2 K4TC, K4TC-2 K4TD, K4TD-2 D3447 D3449 D C 75 C 75 C 4AWG - /0 50 lb-in 20 lb-in 2AWG - 4/0 20 lb-in 0 lb-in 4AWG - 300kcmil 275 lb-in 0 lb-in SLOT 3/6 /4.84 Low Voltage Products & Systems AC /03 ABB Inc

87 Approximate dimensions S4 Fixed version, front Inches [Millimeters] x C L C L C L Ø7 5 LEGEND FRONT TERMINALS FOR CABLE CONNECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIING THE FLANGE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 7.70 lb-in "A" "B" "C" "D" R FIGURE A B C D LUG KIT CAT. NO. K4TB, K4TB-2 K4TC, K4TC-2 K4TD, K4TD-2 K4TE, K4TE-2 LUG NO. TEMP. WIRE RANGE D3447 D3449 D3448 D3472 WIRE TORQUE MOUNTING TORQUE 75 C 75 C 4AWG - /0 2AWG - 4/0 50 lb-in 20 lb-in 20 lb-in 0 lb-in 75 C 4AWG kcmil 275 lb-in 0 lb-in 75 C 6AWG - 350kcmil 275 lb-in 0 lb-in WIRE SCREW SIZE SLOT 3/6 /4 5/6 Low Voltage Products & Systems.85 ABB Inc AC /03

88 Approximate dimensions S5 Fixed version, front Inches [Millimeters] x C L C L CL 4 CL Ø7 LEGEND R FRONT TERMINALS FOR CABLE CONNECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIING THE FLANGE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 7.70 lb-in "F" "G" FIGURE LUG KIT CAT. NO. LUG NO. TEMP. WIRE RANGE WIRE TORQUE MOUNTING TORQUE WIRE SCREW SIZE F K5TF, K5TF-2 D C kcmil 375 lb-in 75 lb-in 3/ G K5TG, K5TG-2 D C 3/0-250 kcmil (2) 275 lb-in 75 lb-in 5/ Low Voltage Products & Systems AC /03 ABB Inc

89 Approximate dimensions S6 Fixed version, front Inches [Millimeters] C L C L C L Ø2 4 C L Ø R LEGEND -FRONT TERMINALS FOR CABLE PROTECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING TEMPLATE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 7.70 lb-in "H" "J" FIGURE H J LUG KIT CAT. NO. LUG NO. TEMP. WIRE RANGE WIRE TORQUE MOUNTING TORQUE K6TH, K6TH-2 D C kcmil (2) 275 lb-in 85 lb-in K6TJ, K6TJ-2 D C 2/0-400 kcmil (3) 375 lb-in 0 lb-in WIRE SCREW SIZE 5/6 3/8 Low Voltage Products & Systems.87 ABB Inc AC /03

90 Approximate dimensions S7 Fixed version, front Inches [Millimeters] C L C C L C L C L Ø LEGEND FRONT TERMINALS FOR CABLE CONNECTION 2-FLANGE FOR THE COMPARTMENT DOOR 3-COMPARTMENT DOOR SHEET STEEL DRILLING TEMPLATE 4-MOUNTING ON SHEET STEEL 5-TIGHTENING TORQUE 7.70 lb-in FIGURE K LUG KIT CAT. NO. LUG NO. TEMP. WIRE RANGE "K" WIRE TORQUE MOUNTING TORQUE K7TK, K7TK-2 D C 4/0-500 kcmil (4) 375 lb-in 375 lb-in WIRE SCREW SIZE 3/8.88 Low Voltage Products & Systems AC /03 ABB Inc

91 Inches [Millimeters] Approximate dimensions S8, fi xed version, front 600A / 2000A / 2500A BKR BKR C L C L D D 4 BKR. C L BREAKER C L BKR. C L BKR. C L D 9 TP TP MOUNTING HOLES 0.20 DIA. TP 4 5 ESCUTCHEON CUT-OUT A LUG 2500A LUG FIGURE L LUG KIT CAT. NO. LUG NO. TEMP. WIRE RANGE WIRE TORQUE MOUNTING TORQUE K8TL D C /0-750 kcmil (4) 500 lb-in 500 lb-in WIRE SCREW SIZE M K8TM D385, D386, D C /0-750 kcmil (6) 500 lb-in 500 lb-in /2 /2 "L" "M" NOTE: Lugs are interchangeable and may be ordered as required by the installed wire gauge. ( 2500A LUGS SHOWN ON BREAKER ) Low Voltage Products & Systems.89 ABB Inc AC /03

92 Approximate dimensions Variable depth handle mechanism, S Inches [Millimeters] 6.6 /.8 68 / SHAFT K2VD-M C L K2VD-H "" D º.30 D 33.0 FRONT PANEL CUT-OUT C L OHB65_0 "" D º.22 D 3.0 FRONT PANEL CUT-OUT.90 Low Voltage Products & Systems AC /03 ABB Inc

93 Approximate dimensions Variable depth handle mechanism, S3 S5 Inches [Millimeters] Variable depth handle mechanism S3 S5, Type LEGEND K5VD-M 2 Shaft 3 K5VD-H SQ 0 SQ C L SACE S5 off DIA ( TP 4 ) 5.0 DIA C L "" S3 on DIA DIA FRONT PANEL CUT-OUT MIN MA. MIN MA S5 W/O LUG COVER S4 S5 W LUG COVER TO BASE OF BREAKER Variable depth handle mechanism S3 S5, Type, 3R, 4, 4 & 2 LEGEND K5VD-M 2 Shaft 3 OHB95_0 C L C L SQ 0 SQ D 5.0 "" on º.22 D FRONT PANEL CUT-OUT S3 MIN.. SHAFT LENGTH " = MA MIN SHAFT LENGTH - 20mm = MA. S5 W/O LUG COVER S4 Low Voltage Products & Systems.9 ABB Inc AC /03

94 Approximate dimensions Variable depth handle mechanism, S6 S7 Inches [Millimeters] Variable depth handle mechanism S6 S7, Type LEGEND K6VD-M / K7VD-M 2 Shaft 3 K7VD-H C L SQ 0 SQ SACE S DIA (TP 4) 5.0 DIA C L on on off FRONT PANEL CUT-OUT "".30 DIA 33.0 DIA MIN MA MIN MA S 6 W/O LUG COVER S6 W LUG COVER S7 S6 = S7 = TO BASE OF BREAKER Variable depth handle mechanism S6 S7, Type, 3R, 4, 4 & 2 LEGEND K6VD-M / K7VD-M 2 Shaft 3 OHB25_0 (S6) OHB75_0 (S7) SQ 0 SQ C L C L D MIN..4 SHAFT LENGTH " = MA. MIN on º.22 D 3.0 FRONT PANEL CUT-OUT "" SHAFT LENGTH - 20mm = MA. S 6 W/O LUG COVER S6 W LUG COVER S7 S6 = S7 = TO BASE OF BREAKER.92 Low Voltage Products & Systems AC /03 ABB Inc

95 Approximate dimensions S - S6 Flange handle, shaft operated Inches [Millimeters] ENCLOSURE FLANGE DRILLING "A".00 MIN. OPTIONAL FLANGE DRILLING D L 0.56 BREAKER MOUNTING HOLES "B".00 C F E H J "" DOOR INTERLOCK BRACKET K G DRILL & TAP 0-24 TP DIA. TP 2 "" MA DRILL & TAP FOR 0-32, FLATHEAD SCREW IF THE MECHANISM IS TO BE MOUNTED ALONE. BREAKER OUTLINE MECH. OUTLINE NOTES:. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED B THE NATIONAL ELECTRIC CODE. 2. " B " DIM. IS in. IF ENCLOSURE DOES NOT HAVE A SAFET DOOR INTERLOCK, AND.500 in. IF IT DOES HAVE A SAFET DOOR INTERLOCK. FRAME S C D E F G H J K L S S S S S Low Voltage Products & Systems.93 ABB Inc AC /03

96 Approximate dimensions Flange handle, shaft operated Inches [Millimeters] S, S2 = S3, S4 = S5 = SACE S S, S2 = S3 = S4, S5 = S, S2 = S3, S4, S5 = S, S2 = S3, S4 = S5 = S, S2 = S3, S4 = S5 = Min Low Voltage Products & Systems AC /03 ABB Inc

97 Approximate dimensions S S5 Flange handle, cable operated Inches [Millimeters] S3, S4 = S5 = SACE S3 ON OFF S3 = S4, S5 = OFF DOOR Min. S3, S4 = S5 = DOOR CATCH BRACKET or Min Max INTERLOCK LEVER ETENSION DOOR CATCH.6 Max. S3, S4 = S5 = Min. Low Voltage Products & Systems.95 ABB Inc AC /03

98 Approximate dimensions Flange handle, cable operated, S3 Inches [Millimeters] ENCLOSURE "A" FLANGE DRILLING.38 C L DRILL & TAP 0-24 HOLE 4 PLACES.00 MIN BREAKER MECHANISM C L 0.50 DOOR INTERLOCK BRACKET DIA. TP 2 BREAKER OUTLINE 5.49 DRILL & TAP /4-20 HOLE 4 PLACES NOTES:. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED B THE NATIONAL ELECTRIC CODE. 2. THE MINIMUM BEND RADIUS OF THE CABLE IS 3 INCHES..96 Low Voltage Products & Systems AC /03 ABB Inc

99 Approximate dimensions Flange handle, cable operated, S4 Inches [Millimeters] ENCLOSURE "A" FLANGE DRILLING MIN C L DRILL & TAP 0-24 HOLE 4 PLACES DOOR INTERLOCK BRACKET C L BREAKER MECHANISM 0.28 DIA. TP 2 BREAKER OUTLINE 5.49 DRILL & TAP /4-20 HOLE 4 PLACES NOTES:. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED B THE NATIONAL ELECTRIC CODE. 2. THE MINIMUM BEND RADIUS OF THE CABLE IS 3 INCHES. Low Voltage Products & Systems.97 ABB Inc AC /03

100 Approximate dimensions Flange handle, cable operated, S5 Inches [Millimeters] ENCLOSURE "A" FLANGE DRILLING MIN C L DRILL & TAP 0-24 HOLE 4 PLACES DOOR INTERLOCK BRACKET C L BREAKER MECHANISM 0.28 DIA. DRILL & TAP /4-20 HOLE TP 2 4 PLACES BREAKER OUTLINE 6.87 DRILL & TAP /4-20 HOLE 4 PLACES NOTES:. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED B THE NATIONAL ELECTRIC CODE. 2. THE MINIMUM BEND RADIUS OF THE CABLE IS 3 INCHES..98 Low Voltage Products & Systems AC /03 ABB Inc

101 Inches [Millimeters] Approximate dimensions Flange handle, cable operated, S6 & S S6 = S7 = ON OFF OFF S6 = S7= Low Voltage Products & Systems.99 ABB Inc AC /03

102 Approximate dimensions Rotary handle operator, S3 - S7 Inches [Millimeters] Rotary handle operator, S3 - S5 C L C L SACE S off K5RH "" on S3 FRONT PANEL CUT-OUT S5 W/O LUG COVER S4 S5 W LUG COVER S5 ROTAR HANDLE OPERATOR TO BASE OF BREAKER Rotary handle operator, S6 - S7 C L C L SACE S7 off K6RH / K7RH "" on S6 W/O LUG COVER FRONT PANEL CUT-OUT S6 W LUG COVER S7 S6 = S7 = S6 = S7 = TO BASE OF BREAKER S7 ROTAR HANDLE OPERATOR.00 Low Voltage Products & Systems AC /03 ABB Inc

103 Inches [Millimeters] Approximate dimensions Locking devices, S3 - S7 Locking device, S3 - S5 C L SACE S5 SACE S5 C L K5LD on "" off S3 FRONT PANEL CUT-OUT S5 W/O LUG COVER S TO BASE OF BREAKER S5 W LUG COVER Locking device, S6 - S C L SACE S7 CL K6LD / K7LD on "" off S6 W/O LUG COVER FRONT PANEL CUT-OUT S6 W LUG COVER S6 = S7 = TO BASE OF BREAKER S7 Low Voltage Products & Systems.0 ABB Inc AC /03

104 Approximate dimensions Electrical operators, S3 - S7 Inches [Millimeters] Electrical operator, S3 - S C L SACE S C L K5M_ "" Auto Manual S3 FRONT PANEL CUT-OUT S5 W/O LUG COVER S4 TO BASE OF BREAKER S5 W LUG COVER Electrical operator, S6 - S SACE S7 C L on K6M_ K7M_ "" off S6 W/O LUG COVER S6 W LUG COVER C L FRONT PANEL CUT-OUT TO BASE OF BREAKER S6 = S7 = S7.02 Low Voltage Products & Systems AC /03 ABB Inc

105 Inches [Millimeters] Approximate dimensions Mechanically interlocked, horizontal, S3 S7 A S3/S5 S6/S7 C B S3/S5 S6/S7 D D D E D D D CL F H K_MI-H G J L K FRAME S3 S4 S5 S6 S7 A B C D E F G H J K L Low Voltage Products & Systems.03 ABB Inc AC /03

106 Approximate dimensions Mechanically interlocked, vertical, S3 S7 Inches [Millimeters] A B C CL D E F K_MI-V CL L M L L H G J K FRAME A B C D E F G H J K L S3 S4 S5 S6 S M.04 Low Voltage Products & Systems AC /03 ABB Inc

107 Approximate dimensions S Plug-in rear Inches [Millimeters] max C L C L C L C L R max M M4 Ø Ø4 C L LEGEND -PLUG IN BASE 2-FLANGE FOR THE COMPARTMENT DOOR 3-MOUNTING SCREWS FOR PLUG IN BASE ON PLATE 4-MOUNTING HOLES FOR PLUG IN BASE ON CHANNEL 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TERMINAL COVERS (SEPERATE ITEM) 8-SEALING SCREWS (OPTIONAL) R Low Voltage Products & Systems.05 ABB Inc AC /03

108 Approximate dimensions S Plug-in front Inches [Millimeters] x : C L C L M4 È C L max È4 C L R LEGEND -PLUG IN BASE 2-FLANGE FOR THE COMPARTMENT DOOR 3-MOUNTING SCREWS FOR PLUG IN BASE ON PLATE 4-MOUNTING HOLES FOR PLUG IN BASE ON CHANNEL 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TERMINAL COVERS (SEPERATE ITEM) 8-SEALING SCREWS (OPTIONAL) Low Voltage Products & Systems AC /03 ABB Inc

109 Approximate dimensions S3 Plug-in rear Inches [Millimeters] = C L = C L È 5 (M2) 6 C L R C L È5 (M4) È7 LEGEND -PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 9.7 lb-in Low Voltage Products & Systems.07 ABB Inc AC /03

110 Approximate dimensions S3 Plug-in front Inches [Millimeters] = C L = = = È 8.2 C L C L È 5 (M4) 0.28 È LEGEND PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 9.7 lb-in.08 Low Voltage Products & Systems AC /03 ABB Inc

111 Approximate dimensions S3 Withdrawable rear Inches [Millimeters] C L C L È È5(M2) È4 80 C L C L R forÈ È5(M4) LEGEND -WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in R min. 200 Low Voltage Products & Systems.09 ABB Inc AC /03

112 Approximate dimensions S3 Withdrawable front Inches [Millimeters] È È È C L È 5 (M4) forÈ LEGEND -WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in R min Low Voltage Products & Systems AC /03 ABB Inc

113 Approximate dimensions S4 Plug-in rear Inches [Millimeters] È 5 (M2) R È 5 (M4) LEGEND -PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 9.7 lb-in Low Voltage Products & Systems. ABB Inc AC /03

114 Approximate dimensions S4 Plug-in front Inches [Millimeters] = = È È 5 (M4) 0.28 È7 LEGEND -PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3- FRONT TERMINAL 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING TIGHTENING TORQUE 9.7 lb-in.2 Low Voltage Products & Systems AC /03 ABB Inc

115 Approximate dimensions S4 Withdrawable rear Inches [Millimeters] È È 5 (M2) È R forÈ È 5 (M4) = = LEGEND -WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in R min. 200 Low Voltage Products & Systems.3 ABB Inc AC /03

116 Approximate dimensions S4 Withdrawable front Inches [Millimeters] È È È È 5 (M4) forÈ7 LEGEND -WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in = = R min Low Voltage Products & Systems AC /03 ABB Inc

117 Approximate dimensions S5 Plug-in rear Inches [Millimeters] R M È 5 (M4) LEGEND PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 7.7 lb-in Low Voltage Products & Systems. ABB Inc AC /03

118 Approximate dimensions S5 Plug-in front Inches [Millimeters] = = È È 5 (M4) LEGEND -PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 7.7 lb-in.6 Low Voltage Products & Systems AC /03 ABB Inc

119 Approximate dimensions S5 Withdrawable rear Inches [Millimeters] = 40 = È È4 M forÈ R = = È 5 (M4) R min. 200 LEGEND WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in Low Voltage Products & Systems.7 ABB Inc AC /03

120 Approximate dimensions S5 Withdrawable front Inches [Millimeters] = = È È È È 5 (M4) forÈ7 LEGEND - WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-COMPARTMENT DOOR FLANGE 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in R min = = Low Voltage Products & Systems AC /03 ABB Inc

121 Approximate dimensions S6 Withdrawable rear Inches [Millimeters] È È È È7for = = È8.5(M8) LEGEND WITHDRAWABLE BASE MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR THE FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in Low Voltage Products & Systems.9 ABB Inc AC / R min

122 Approximate dimensions S6 Withdrawable front Inches [Millimeters] È È È7for = È8.5(M8) = LEGEND -WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR THE FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in R min Low Voltage Products & Systems AC /03 ABB Inc

123 Approximate dimensions S7 Withdrawable rear Inches [Millimeters] max È È È È7for = = È8.5(M8) LEGEND -WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in Low Voltage Products & Systems.2 ABB Inc AC / R min

124 Approximate dimensions S7 Withdrawable front Inches [Millimeters] È max È È È7for7 = È8.5(M8) = LEGEND -WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in R min Low Voltage Products & Systems AC /03 ABB Inc

125 Approximate dimensions S3 - S4 Motor operator w/ plug-in front Inches [Millimeters] = = LEGEND -FLANGE FOR THE COMPARTMENT DOOR 2-PLUG FOR MOTOR OPERATOR 3-DRILLING TEMPLATE È7 Low Voltage Products & Systems.23 ABB Inc AC /03

126 Approximate dimensions S3 - S4 Motor operator w/ withdrawable Inches [Millimeters] È LEGEND -MOUNTING HOLES FOR FRONT FLANGE 2-FLANGE FOR THE COMPARTMENT DOOR R min Low Voltage Products & Systems AC /03 ABB Inc

127 Approximate dimensions S5 Motor operator w/ plug-in Inches [Millimeters] = = LEGEND -FLANGE FOR THE COMPARTMENT DOOR 2-PLUG FOR MOTOR OPERATOR 3-DRILLING TEMPLATE È7 Low Voltage Products & Systems.25 ABB Inc AC /03

128 Approximate dimensions S5 Motor operator w/ withdrawable Inches [Millimeters] = 40 = È LEGEND -MOUNTING HOLES FOR FRONT FLANGE 2-FLANGE FOR THE COMPARTMENT DOOR R min Low Voltage Products & Systems AC /03 ABB Inc

129 Approximate dimensions S6 Motor operator w/ withdrawable Inches [Millimeters] forÈ LEGEND -FLANGE FOR THE COMPARTMENT DOOR 2-DRILLING TEMPLATE R R.min,= Low Voltage Products & Systems.27 ABB Inc AC /03

130 Approximate dimensions S7 Motor operator w/ withdrawable Inches [Millimeters] forÈ LEGEND -FLANGE FOR THE COMPARTMENT DOOR 2-DRILLING TEMPLATE R R.min,= Low Voltage Products & Systems AC /03 ABB Inc

131 Tmax Molded case circuit breakers Tmax Introduction ABB is once again demonstrating its commitment to new product development and its superiority in product performance. Never before has the industry seen such high performance, versatility and standardization in a range of molded case circuit breakers. The ABB Tmax has been developed to complement the performance-proven line of circuit breakers. This new breaker, with a range up to 225A, has several very big features that go along with its very small size: Double insulation this construction characteristic allows for the UL Listed fi eld installation of internal accessories without exposure to the power poles. Positive operation all molded case breakers from ABB ensure that the toggle indicates the precise position of the moving contacts. This guarantees safe and reliable signaling by the device. Installation Tmax T, T2 and T3 can be installed in panels and switchboards in either the horizontal or vertical planes while being fed from either end without any derating of their performance characteristics. Range of accessories in the pursuit of standardization, all Tmax internal and external accessories can be utilized across the entire range from 0A to 225A. Interrupt ratings from 22kAIC at 480VAC up to 65kAIC. Standard depth all three frames are 2.76 inches deep UL Listed and IEC rated for global application and acceptance. The ABB Tmax has the performance and accessories to satisfy all industry requirements in the 480VAC to 500VDC ranges. A single pole molded case version is available for the fi rst time. Standardized sizing and accessories make it easy to design and install these items in all applications. Frame sizes three basic sizes The ABB Tmax series includes three basic frame sizes as well as the T single pole with the range rated from 0A to 225A at 480VAC. The various versions carry the following interrupting capacities: B basic breaking capacity N normal breaking capacity S standard breaking capacity H high breaking capacity Derived versions T2 circuit breakers with LS/I electronic trip units Switch disconnectors in T and T3 frames Circuit breakers for motor circuit protection (MCPs) Circuit breakers for direct current ABB Tmax versions Fixed: all models Plug-in: T2 & T3 UL UL File #E93565 (breakers and MCPs) #E6596 (Accessories) #E6595 (Molded case switches) Low Voltage Products & Systems.29 ABB Inc AC /03

132 Tmax General information Selection guide T T3 T T2 T3 Circuit-breaker type T T2 T3 Maximum frame continuous 40 C A rated current Rated operational voltage 50/60 Hz V Test voltage min. 50/60 Hz V Rated impulse withstand voltage kv Poles No Performance level B (P) N S H N S 240VAC ka RMS UL/CSA short-circuit 277VAC ka RMS 8 interrupting capacity 480VAC ka RMS UL 489, File #E VDC ka RMS CSA, File #LR VDC ka RMS /230VAC ka RMS IEC-947 rated ultimate 300/400/4VAC ka RMS short circuit Icu 440VAC ka RMS breaking capacity 500VAC ka RMS /690VAC ka RMS Overcurrent trip unit/relays Thermal-magnetic Microprocessor-based Version Terminals Fixed front or rear Plug-in front or rear (IEC) Dimensions (fi xed circuit-breaker) 2P & 3P (H x W x D) in 5.2 x 3.00 x x 3.54 x x 4.3 x P (H x W x D) in 5.2 x 4.00 x x 4.72 x x 5.5 x 2.76 Mechanical duration Operations No. 25,000 25,000 25,000 Frequency ops./hour Weights (Fixed 3P) lbs For use with thermal-magnetic trip only: 250VDC, 2 poles in series 500 VDC, 3 poles in series.30 Low Voltage Products & Systems AC /03 ABB Inc

133 General information Catalog number explanation Tmax T3 H 080 T W - 2 xxx Accessories (added in alpha-numeric order) A = Auxiliary Switch S_ = Shunt trip with voltage code U_ = Undervoltage release with voltage code Number of poles -2 = 2 pole -4 = 4 pole None = 3 pole Type connectors W = None L = Lugs included Trip unit function B = LI/S D = Molded Case Switch (MCS) T = Thermal-magnetic 0 Mag M = Magnetic only (MCP) E5 = Electronic MCP Current rating 0 = A 080 = 80A 00 = 00A 225 = 225A Interrupting rating class B = Basic N = Normal H = High S = Standard Frame size T = 00A T2 = 00A T3 = 225A Consult ABB for factory installed accessories. Low Voltage Products & Systems.3 ABB Inc AC /03

134 Tmax T 00A, 480V Standard thermal-magnetic T H x W x D 5.2" x 3.00" x 2.76" General The T breaker family ranges from through 00 amperes. The T trip units are non-interchangeable and use the very latest technology in electromagnetic relays for overcurrent trip protection. Thermal overload protection is provided by heat sensitive bimetals. Short circuit protection for the breaker is accomplished using a precise magnetic coil. State of the art construction in contacts and arcing chambers aid in limiting damaging fault currents through the protected circuits. Versions The T frame is available in two versions: T = Thermal-magnetic, fi xed D = Molded case switch Performance levels The T breaker has two performance levels available: B = 277V Single pole N = 480V Three pole Number of poles The UL/CSA version of the T is available in single, three and four pole versions. IEC versions of the T are also available with the same dimensions up to 60 amperes. Accessory mounting The T frame is double insulated allowing for UL/CSA factory or fi eld installation of internal accessories. No extra control cables are required for fi eld installation. Shunt trips or UVRʼs mount in the left cavity and auxiliary contacts with bell alarm mount in the right cavity. Reverse feeding All versions of the T family are suitable for reverse feed applications. Molded case switches UL489 switches include no overcurrent protection except for a high instantaneous trip mechanism for self protection. UL489 / CSA C22.2 Interrupting capacity (ka RMS) Voltage Continuous rating B ( pole) N 240VAC 00A VAC A A 8 480VAC A A VDC 2 pole series 00A VDC 3 pole series 00A 25 IEC-947 Interrupting capacity (ka RMS) Voltage Continuous rating B ( pole) N 230V 00A V 00A V 00A V 00A 690V 00A 6 250VDC 2 pole series 00A VDC 3 pole series 00A Low Voltage Products & Systems AC /03 ABB Inc

135 T 00A, 480V Standard thermal-magnetic Tmax TN TMF Breaker IC at Rating Magnetic 3 pole, 480VAC/500VDC List 480VAC trip catalog number price 4kA A 000A TN0TL $ A 000A TN020TL A 000A TN025TL A 000A TN030TL A 000A TN040TL 402 TN 22kA 50A 00A TN050TL A 00A TN060TL A 00A TN070TL A 00A TN080TL A 00A TN090TL A 00A TN00TL 479 TB TMF Single pole Breaker IC at Rating Magnetic pole, 277VAC List 277VAC trip catalog number price A 000A TB0TL- $ A 000A TB020TL A 000A TB025TL A 000A TB030TL A 000A TB040TL- 230 TB 8kA 50A 00A TB050TL A 00A TB060TL A 00A TB070TL A 00A TB080TL A 00A TB090TL A 00A TB00TL- 262 TN-D Molded case switch Breaker Interrupting Rating Magnetic 480VAC/500VDC List capacity 2 trip catalog number price T-D 240V, 50kA 00A 000A TN00DL $ 43 Rated 277/480 for A. 2 With fuse or MCCB protected circuit. Low Voltage Products & Systems Discount schedule ST.33 ABB Inc AC /03

136 Tmax T2 00A, 480V Thermal-magnetic/electronic T2 H x W x D 5.2" x 3.54" x 2.76" General The T2 breaker family ranges from 0 through 00 amperes. The T2 trip units are non-interchangeable and use the very latest technology in electromagnetic relays for overcurrent trip protection as well as a version with microprocessor-based electronic trip unit. Thermal overload protection is provided by heat sensitive bimetals. State of the art construction in contacts and arcing chambers aid in limiting damaging fault currents through the protected circuits. Versions The T2 frame is available in four versions: T = Thermal-magnetic, fi xed B = Adjustable LS/I electronic M = Magnetic only (MCP) E5 = Electronic instantaneous only (MCP) Trip functions These tripping functions are available: L = Long time S = Short time I - Instantaneous Performance levels The T2 breaker has two performance levels available: S = Standard H = High Number of poles The UL/CSA version of the T2 is available in two, three and four pole versions. IEC versions of the T2 are also available with the same dimensions up to 60 amperes. Accessory mounting The T2 frame is double insulated allowing for UL/CSA factory or fi eld installation of internal accessories. No extra control cables are required for fi eld installation. Shunt trips or UVRʼs mount in the left cavity and auxiliary contacts with bell alarm mount in the right cavity. Reverse feeding All versions of the T2 family are suitable for reverse feed applications. UL489 / CSA C22.2 Interrupting capacity (ka RMS) Voltage Continuous rating S H 240VAC 00A VAC 00A IEC-947 Interrupting capacity (ka RMS) Voltage Continuous rating S H 230V 00A V 00A V 00A V 00A V 00A VDC 2 pole series 00A VDC 3 pole series 00A Low Voltage Products & Systems AC /03 ABB Inc

137 Price & availability to be announced Price & availability to be announced Price & availability to be announced Price & availability to be announced T2 00A, 480V Thermal-magnetic/electronic Tmax T2 00A TMF Breaker IC at Rating Magnetic 2 pole, 480VAC List 3 pole, 480VAC List 480VAC trip catalog number price catalog number price A 500A T2S0TW-2 T2S0TW $ A 500A T2S020TW-2 T2S020TW A 500A T2S025TW-2 T2S025TW A 500A T2S030TW-2 T2S030TW A 500A T2S040TW-2 T2S040TW 575 T2S 35kA 50A 500A T2S050TW-2 T2S050TW A 600A T2S060TW-2 T2S060TW A 700A T2S070TW-2 T2S070TW 66 80A 800A T2S080TW-2 T2S080TW 66 90A 900A T2S090TW-2 T2S090TW 66 00A 000A T2S00TW-2 T2S00TW 66 Breaker IC at Rating Magnetic 2 pole, 480VAC List 3 pole, 480VAC List 480VAC trip catalog number price catalog number price A 500A T2H0TW-2 T2H0TW $ A 500A T2H020TW-2 T2H020TW A 500A T2H025TW-2 T2H025TW A 500A T2H030TW-2 T2H030TW A 500A T2H040TW-2 T2H040TW 785 T2H 65kA 50A 500A T2H050TW-2 T2H050TW A 600A T2H060TW-2 T2H060TW A 700A T2H070TW-2 T2H070TW 96 80A 800A T2H080TW-2 T2H080TW 96 90A 900A T2H090TW-2 T2H090TW 96 00A 000A T2H00TW-2 T2H00TW 96 T2 00A frame electronic trip unit Breaker IC at Trip unit CT 2 pole, 480VAC List 3 pole, 480VAC List 480VAC type rating catalog number price catalog number price 25A T2S025BW-2 T2S025BW $ 033 T2S 35kA PR22DS-LS/I 60A T2S060BW-2 T2S060BW A T2S00BW-2 T2S00BW 9 25A T2H025BW-2 T2H025BW 243 T2H 65kA PR22DS-LS/I 60A T2H060BW-2 T2H060BW A T2H00BW-2 T2H00BW 49 T2 00A frame magnetic only (MCP) Breaker IC at Trip unit Rating Adjustment 3 pole, 480VAC List 480VAC type range catalog number price 20A T2S020MW $ 498 T2S 35kA Mag only 50A T2S050MW A T2S00MW A T2H020MW 56 T2H 65kA Mag only 50A T2H050MW A T2H00MW 753 T2 00A frame instantaneous only, electronic (MCP) Breaker T2S T2H IC at Trip unit Rating Adjustment 3 pole, 480VAC List 480VAC type range catalog number price Instantaneous 25A T2S025E5W 35kA only 60A T2S060E5W 00A T2S00E5W Instantaneous 25A T2H025E5W 65kA only 60A T2H060E5W 00A T2H00E5W Low Voltage Products & Systems Discount schedule S2T.35 ABB Inc AC /03

138 Tmax T3 225A, 480V Standard thermal-magnetic T3 H x W x D 5.9" x 4.3" x 2.76" General The T3 breaker family ranges from 60 through 225 amperes. The T3 trip units are non-interchangeable and use the very latest technology in electromagnetic relays for overcurrent trip protection. Thermal overload protection is provided by heat sensitive bimetals. Short circuit protection begins at 0 times the thermal rating of the breaker using a precise magnetic coil. State of the art construction in contacts and arcing chambers aid in limiting damaging fault currents through the protected circuits. Versions The T3 frame is available in three versions: T = Thermal-magnetic, fi xed M = Magnetic only (MCP) D = Molded case switch Performance levels The T3 breaker has two performance levels available: N = Normal S = Standard Number of poles The UL/CSA version of the T3 is available in two, three and four pole versions. IEC versions of the T3 are also available with the same dimensions up to 250 amperes. Accessory mounting The T3 frame is double insulated allowing for UL/CSA factory or fi eld installation of internal accessories. No extra control cables are required for fi eld installation. Shunt trips or UVRʼs mount in the left cavity and auxiliary contacts with bell alarm mount in the right cavity. Reverse feeding All versions of the T3 family are suitable for reverse feed applications. Molded case switches UL489 switches include no overcurrent protecction except for a high instantaneous trip mechanism for self protection. UL489 / CSA C22.2 Interrupting capacity (ka RMS) Voltage Continuous rating N S 240VAC A VAC A VDC 2 pole series A VDC 3 pole series A IEC-947 Interrupting capacity (ka RMS) Voltage Continuous rating N S 230V A V A V A V A V A VDC 2 pole series A VDC 3 pole series A Low Voltage Products & Systems AC /03 ABB Inc

139 T3 225A, 480V Standard thermal-magnetic Tmax T3 225A Frame TMF Breaker IC at Rating Magnetic 3 pole, 480VAC/500VDC List 480VAC trip catalog number price 60A 600A T3N060TW $ A 700A T3N070TW A 800A T3N080TW A 900A T3N090TW A 000A T3N00TW 489 T3N 25kA 25A 250A T3N25TW 034 0A 00A T3N0TW A 750A T3N75TW A 2000A T3N200TW A 2250A T3N225TW 034 Breaker IC at Rating Magnetic 3 pole, 480VAC/500VDC List 480VAC trip catalog number price 60A 600A T3S060TW $ A 700A T3S070TW 64 80A 800A T3S080TW 64 90A 900A T3S090TW 64 00A 000A T3S00TW 64 T3S 35kA 25A 250A T3S25TW 430 0A 00A T3S0TW A 750A T3S75TW A 2000A T3S200TW A 2250A T3S225TW 430 T3 225A frame magnetic only, (MCP) Breaker IC at Trip unit Rating Adjustment 3 pole, 480VAC List 480VAC type range catalog number price 00A T3S00MW $ 7 25A T3S25MW 734 T3S 35kA Mag only 0A T3S0MW A T3S200MW 9 T3S-D Molded case switch Breaker Interrupting Rating Magnetic 2 pole, 480VAC/500VDC List capacity trip catalog number price 240V, 65kA 0A 00A T3S0DW $ 74 T3S-D 480V, 35kA 225A 2250A T3S225DW 003 With fuse or MCCB protected circuit. Low Voltage Products & Systems Discount schedule S3T.37 ABB Inc AC /03

140 Tmax Accessories Electrical KT3S4 Shunt trips Factory installation Field installation Voltage Catalog number List Catalog number List suffi x price adder T T3 price VAC S KT3S 220/250VAC/DC S2 KT3S VAC S3 KT3S3 0 25VAC/DC S4 $ 324 KT3S4 $ VAC/DC S7 KT3S VAC/DC S8 KT3S8 2VDC S9 KT3S9 For remote opening of circuit breaker and includes internal cut-off switch to protect solenoid. All shunt trips are left pole mounted and can not be used with undervoltage releases. All shunt trips are approved for use in ground fault systems. Electrical specifications Voltage AC DC VA Watts 24, 20, T with KT3S4 KT3U2 Undervoltage releases Factory installation Field installation Voltage Catalog number List Catalog number List suffi x price adder T T3 Price VAC U KT3U VAC/DC U2 KT3U VAC U3 KT3U3 0 25VAC/DC U4 $ 324 KT3U4 $ VAC/DC U5 KT3U5 48VAC/DC U7 KT3U VAC/DC U8 KT3U8 Will trip circuit breaker when connected voltage drops to 35 70% of undervoltage release voltage rating. Will allow circuit breaker to close (ON) when voltage is approximately 85% of rated voltage. All undervoltage releases are left pole mounted and can not be used with shunt trips. Electrical specifications Voltage AC DC VA Watts Auxiliary contacts T - T3 Factory installation Field installation Contacts Catalog number List Catalog List suffi x price adder number Price Form C + BA A $ 205 KT3AS $ 90 3 Form C + BA A3 262 KT3AS3 247 T with K3TAS Motor operators Field installation Voltage Catalog List number Price 48 60VAC/DC KT3M $ VAC/DC KT3M2 Electrical specifications Voltage Inrush range power 85-0% rated voltage 2500VA / 000W KT3M For factory installation add suffi x given to end of circuit breaker catalog number per accessory format..38 Discount schedule SAT Low Voltage Products & Systems AC /03 ABB Inc

141 Accessories Mechanical Tmax Direct mount rotary operator handle Variable depth rotary handles Catalog List number price Direct mount rotary KT3RH $ 46 KT3RH Frame Mechanism List Shaft List Handle List catalog number price catalog number price catalog number price NEMA, 3R, 2 Tmax KT3VD-M $ 72 OP6430 $ 28 OH65J6 OHB65J6 $ 80 NEMA 4, 4 Tmax KT3VD-M 72 OP OH80L6 OHB80L6 30 NEMA Tmax KT3VD-M 72 KT3VD-S 35 KT3VD-H 87 OHB65J6 OH65J6 KT3LD KT300-3 Locking device Lugs Catalog List number price Locking device KT3LD $ 2 For Amps Wire Set of 2 List Set of 3 List Set of 4 List breakers size catalog price catalog price catalog price number number number Standard cable lugs T2 00 4AWG-/0 KT200-2 $ 6 KT200-3 $ 9 KT200-4 $ AWG -2AWG KT KT T3 00 4AWG -/0 KT KT AWG-4/0 KT KT AWG-350kcmil KT KT Extended front terminals Rear terminals Set of 3 Set of 4 For breakers Amps Catalog List Catalog List number price adder number Price T2 00 KT2EF-3 $ 26 KT2EF-4 $ 35 T3 225 KT3EF-3 33 KT3EF-4 44 Set of 3 Set of 4 For breakers Amps Catalog List Catalog List number price adder number Price T2 00 KT2R-3 $ 78 KT2R-4 $ 05 T3 225 KT3R-3 98 KT3R-4 3 OHB 65 J 6 Color B =Black =Red/ellow Physical size (length in mm) Shaft size (diameter in mm) J = Type, 3R, 2 L = Type, 3R, 2, 4, 4 KT2EF-3 KT2R-3 Use Discount Schedule H6. Low Voltage Products & Systems Discount schedule SAT.39 ABB Inc Discount schedule H6 Handles AC /03

142 Tmax Accessories Mechanical DIN Rail mounting kits 35mm DIN For breakers Catalog List number price T / T2 KT2DIN $ 33 T3 KT3DIN 4 KT2DIN Terminal covers for fixed breakers Low Profile Low profi le 3-pole Low profi le 4-pole For breakers Catalog List Catalog List number price number Price T KTLTC-3 $ 35 KTLTC-4 $ 47 T2 KT2LTC-3 40 KT2LTC-4 54 T3 KT3LTC-3 50 KT3LTC-4 68 High Profile High profi le 3-pole High profi le 4-pole For breakers Catalog List Catalog List number price number Price T KTHTC-3 $ 37 KTHTC-4 $ 50 T2 KT2HTC-3 43 KT2HTC-4 58 T3 KT3HTC-3 53 KT3HTC-4 72 Kit consists of two pieces. KTLTC-3 Plug-in kits for T2 and T3 Moving part Fixed part For breakers Catalog List Catalog List number price number Price T2 3-Pole KT2PMK $ 7 KT2PFF $ 238 T3 3-Pole KT3PMK 90 KT3PFF 264 Fixed parts accept the same cable and rear terminal kits as the circuit breakers. Sliding bar interlock front mounted For 2 breakers For 3 breakers For breakers Catalog List Catalog List number price number Price T T3 KT3MIF2 $ 452 KT3MIF3 $ 904 KTHTC-3 KT2PMK KT3MIF2.40 Discount schedule SAT Low Voltage Products & Systems AC /03 ABB Inc