U1000. Low Harmonics Regenerative Matrix Converter EN DE U1000 U1000 U1000 U1000 U1000 U1000

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Rebecca Chapman
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1 Low armonics Regenerative Matrix Converter EN E

Content 02 About YASKAA A Leader in Inverter rives Technology 03 - The rive for Maximum Efficiency 04 Compact and Effective 05 Features and Functions 06 Software 07 Code esignation 08

Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. Today we produce more than 1.

YASKAA is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots.

productivity and efficiency of both machines and systems.

2 Content 02 About YASKAA A Leader in Inverter rives Technology 03 - The rive for Maximum Efficiency 04 Compact and Effective 05 Features and Functions 06 Software 07 Code esignation 08 Applications Experience and Innovation Since 1915 YASKAA has manufactured and supplied products for machine building and industrial automation. Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. Today we produce more than 1.8 million inverters per year. Considering this, YASKAA is probably the biggest inverter manufacturer in the world. YASKAA is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots. 09 Options and Specifications 10 imensions 11 Connection iagram e have always been a pioneer in motion control and drive technology, launching product innovations, which optimise the productivity and efficiency of both machines and systems. YASKAA Motoman Robots Furthermore, with a yearly production of more than 800,000 servo motors and 20,000 robots we offer a wide range of products for drive automation processes in many different industries. YASKAA technology is used in all fields of machine building and industrial automation. YASKAA Eschborn, Germany herever You Are Our Local Support is Near. Employing more than 14,600 people worldwide More than 1,350 employees in worldwide service network More than 1,300 employees in Europe 2 - Low armonics Regenerative Matrix Converter

- The rive for Maximum Efficiency The is a highly efficient inverter drive based on latest Matrix converter technology.

power lines. ith an ultra-compact shape the is the first choice for innovative, energy-efficient drive solutions with or without power regeneration.

ith this and the capability to run induction as well as permanent magnet motors with and without encoder feedback is the perfect match for a variety of applications and machinery.

3 - The rive for Maximum Efficiency The is a highly efficient inverter drive based on latest Matrix converter technology. ith full power regeneration capability it offers great energy saving potential while sinusoidal input currents and a power factor close to one reduce stress on grid components like transformers and power lines. ith an ultra-compact shape the is the first choice for innovative, energy-efficient drive solutions with or without power regeneration. Innovative Matrix Technology The comes without a C bus and provides highly efficient direct conversion of power from AC to AC up to a maximum output frequency of 400 z. ith this and the capability to run induction as well as permanent magnet motors with and without encoder feedback is the perfect match for a variety of applications and machinery. Energy Saving 4Q Operation Thanks to Matrix technology can operate fully regenerative, means braking energy is fed back to the grid an made available for other consumers. By that not only energy cost are reduced but also braking resistors and their cooling become obsolete and the risk of fire is reduced. Functional Safety Built in has a SIL3 STO function built in and so offers a simple solution for improving machine safety. Clean Power The sinusodial input current with a total harmonic distortion of less than 5% and a displacement power factor of ~1 minimize losses in grid components like generators and transformers. This, at the same time, greatly reduces the potential of disturbance of other devices and improves the reliability of a machine or installation. Time Saving Installation As no external components are required, connecting a drive becomes a matter of minutes. 3 wires in, 3 wires out, done. It cannot be easier to build up a low harmonic regenerative solution. Up to 50% Smaller does not need any external components like AC chokes or harmonic filters. Even an EMC filter is built in. Nevertheless the required installation space is up to 50% smaller than other regenerative or low-harmonic drive solutions. REUCE COSTS In addition to a reduction of energy consumption provides cost saving benefits by a simplified installation, smaller space requirements and smaller panels, less cooling requirement and less need for maintenance. 3

Compact and Effective Power Renegeration to Maximize Efficiency Rising energy cost and polluted power supply systems continuously drive the need for low harmonics and power regeneration.

But it contains all you need to get a system architecture with maximum efficiency at a minimum footprint. Built in Power Regeneration The has power regeneration built it.

Saves energy Less heat generation, reduced need for ventilation Greatly reduced risk of fire Less maintenance Less parts AC power grid Less energy needed from grid Regenerative Energy Air

Traditional regenerative and low harmonic solutions often use external transformers, reactors, and filter circuits. Not so the.

4 Compact and Effective Power Renegeration to Maximize Efficiency Rising energy cost and polluted power supply systems continuously drive the need for low harmonics and power regeneration. The offers both without the complexity of traditional solutions. On first sight it looks like a new Inverter rive. But it contains all you need to get a system architecture with maximum efficiency at a minimum footprint. Built in Power Regeneration The has power regeneration built it. Braking energy that is typically wasted in resistors can be used by other consumers in the same grid, saving energy and cost. Saves energy Less heat generation, reduced need for ventilation Greatly reduced risk of fire Less maintenance Less parts AC power grid Less energy needed from grid Regenerative Energy Air Conditioning, eating, Illumination Matrix Converter Application, like Crane or oist Compact and Easy The all-integrated design of the reduces the required installation space for more than 50%. Traditional regenerative and low harmonic solutions often use external transformers, reactors, and filter circuits. Not so the. EMC and current filter components are built in and external components are not neccessary. The needs only a minumum of space and is easily installed in shortest time. Smaller panels Less components to handle Simple installation in short time Perfectly fits in existing installations easy retro fit 12/18-PULSE TRANSFORMER 12-pulse Transformer EMC Filters Standard rive LO ARMONICS LO ARMONICS ACTIVE FRONTEN EMC Filter LC Filter Active Front End Unit Standard rive POER REGENERATION Traditional low harmonics and regenerative solutions POER REGENERATION MATRIX CONVERTER Matrix Converter Solution Smaller footprint up to -50% 4 - Low armonics Regenerative Matrix Converter

Features and Functions Clean Power ith the YASKAA typical field problems caused by current harmonics, such as excessive heating of power grid devices or malfunction of peripheral electronics, are

5 Features and Functions Clean Power ith the YASKAA typical field problems caused by current harmonics, such as excessive heating of power grid devices or malfunction of peripheral electronics, are history. The matrix converter provides clean power with a total harmonic current distortion of less than 5%. No over-dimensioning of transformers, generators, or cables Less watt loss on power grid components Sinusoidal input current with power factor ~0.98 Easy installation by all-integrated design Reduced lifecycle cost Input current Standard AC rive ith Built in Bypass Operation The has a built in bypass function. henever an application is running at the frequency and voltage of the power grid, can stop modulating the output and switch the motor directly to the grid. AC Power Grid Contactor Contactor Not necessary! No external components needed Minimum watt loss on drive Silent motor operation Contactor Motor Improved Power Factor The provides a power factor close to One. By that it reduces losses in generators, transformers and cables, allowing a size down of these components for new installations or the possibility to add more drives to an existing installation without increasing transformer power. Power factor: 0.98 No trouble in IT and Control Systems Reliable Operation A Class of its Own Built in Functional Safety The comes with a built in dual-channel safe torque off (STO) function that meets the requirements of SIL3/Ple and offers an easy way to improve machine safety without the need for complex external wiring. Precise control of induction and permanent motors with or without encoder ighly efficient AC to AC direct conversion Automatic motor data adjustment Built in EMC filter 13 language full text keypad built in 10 years maintenance free design AC Power Grid Emergency Stop Simple wiring Magnetic contactor Not necessary! Less components and higher reliability Motor 5

Software Engineering Tools for YASKAA Inverter rives riveorksez for easy Installation and reliable

without the help of external controllers such as a PLC.

X easy to learn graphical programming with online monitoring X X igher reliability and less cost by lower

necessary X X No PLC required - reduced the system cost to less than 50% of the initial estimate Efficient

riveizard Plus for easy Engineering Manage the unique settings for all your drives right on your PC.

Edit parameters, access all monitors, create customized operation sequences, and observe drive performance

6 Software Engineering Tools for YASKAA Inverter rives riveorksez for easy Installation and reliable Operation riveorksez adds programmable functions that can tailor the matrix converters to the machine without the help of external controllers such as a PLC. This provides the user with easy access to the power of the inverters through an icon-based, graphical programming environment. Benefits PLC or other external controllers not necessary X X easy to use X X constant scan cycle of 1 ms X X easy to learn graphical programming with online monitoring X X igher reliability and less cost by lower number of components Example projects Economically optimized water skiing facility No additional I/Os necessary X X No PLC required - reduced the system cost to less than 50% of the initial estimate Efficient brake sequence Flexible sequence for mechanical brake of hoists X X Avoids brake wear and unsafe operation riveizard Plus for easy Engineering Manage the unique settings for all your drives right on your PC. An indispensable tool for drive setup and maintenance. Edit parameters, access all monitors, create customized operation sequences, and observe drive performance with the oscilloscope function. X X all in one tool for parameter management, drive setup, monitoring, and fault diagnostics X X convenient PC-based drive-setup, monitoring and diagnostic functions Built-in scope function X X online and offline parameter editing 6 - Low armonics Regenerative Matrix Converter

7 Applications For a wide Range of Industries The Matrix Converter Unit saves energy and thereby money by reusing braking energy and providing a clean power supply. The maximum effect can be realized in applications with large-inertia loads, 4-quadrant loads, long-term energy feedback and quick braking. Motor Test Benches Robots Elevators Cranes, oists inder Escalators Elevators and escalators Cranes and hoists Centrifugal separators inders Presses Eccentrics Communication Options RS-422/485 (MEMOBUS/Modbus at kbps) standard on all models Option cards available for all major fieldbuses /TCP II/III 7

8 Code esignations Model Number Key for the Matrix Converter CIMR- U C 4 E 0414 A A A Matrix Series U Reserved Specifications European spec. C Environmental Specification Standard A Voltage Class 3-phase, Vac 2 3-phase, Vac 4 Enclosure Type IP00 IP20/ NEMA Type1 A F Customized Specifications Standard model EMC Noise Filter Built-in A E Rated output current [A] Model Input Current [A] N Rated Output Current [A] Input Current [A] Rated Output Current [A] Carrier Frequency Max. Output Freq. [z] Model Input Current [A] N Rated Output Current [A] Input Current [A] Rated Output Current [A] Carrier Frequency Max. Output Freq. [z] 200 V Class CIMR-UC2AooooAAA to 10 kz V Class CIMR-UC4AooooAAA to 10 kz Low armonics Regenerative Matrix Converter

9 Options and Specifications Options Item escription Model Code Input / Output Analogue Monitor 2 channel analogue output option AO-A3 10 to +10 VC (Res. 1/2048) igital Output 8 channel digital output option O-A3 6 photo couplers (48 V, 50 ma or less), 2 relay contact outputs max 250 VAC/30 VC, 1 A Analogue Input 3 channel analogue input option AI-A3 10 to +10 VC (20 kω, Res. 1/8192), 4 to 20 ma (500 Ω, Res. 1/6554) igital Input 1 channel digital input option I-A3 16 bit binary, 2 digit BC + sign signal + set signal, +24 V (isolated), 8 ma 2 relay contact outputs max 250 VAC/30 VC, 1 A Communication Communication CANopen SI-S3 Interface Unit CC-Link si-c3 evicenet si-n3 EtherCAT SI-ES3 EtherNET/IP si-en3 / SI-EN3 mecatrolink-ii si-t3 mecatrolink-iii si-et3 M modbus TCP/IP si-em3 POERLINK si-el3 PROFIBUS-P si-p3 PROFINET si-ep3 Speed Feedback Open Collector Type Phase A, B, and Z pulse (complementary type), max. 50 kz PG-B3 Line river Type Phase A, B, and Z pulse (differential pulse) (RS-422), max. 300 kz, pulse monitor output PG-X3 USB Copy Unit USB converter for PC Tool usage and copy unit JVOP-181 for easy parameter setup duplication and backup in one Others IP65 Operator Provides a simple way of installing the LC Remote Operator JVOP-V11001 Mounting Frame of the drive on a cabinet wall or door riveizard Plus IP20/NEMA Kit Software used for parametrization Frame 1: EZZ022745A, Frame 2: EZZ022745B, Frame 3: EZZ022745C, Frame 4: EZZ022745, Frame 5: EZZ022745E, Frame 6: EZZ022745F Specifications Operating Environment Power Ratings Ambient Temperature umidity Storage Temperature -10 to +50 C (open chassis) 95% R or less (non condensating) -20 to +60 C (short-term temperature during transportation) Altitude Up to 1000 meters (output derating required above 1000 m, max m) Shock 10 to 20 z: 9.8 m/s² ; 20 to 55 z: 5.9 m/s², (UC2A UC2A0081, UC4A UC4A0077) 2.0 m/s² (UC2A UC2A0248, UC4A UC4A0414) Protective esign IP00 Open Type enclosure standard, IP20/NEMA Type 1 Kit optional Standards UL508C, IEC/EN , IEC/EN , ISO/EN Cat.3 PLe, IEC/EN SIL3 Input Voltage/ range 200 to 240 Vac 50/60 z (-15% to +10%), 380 to 480 Vac 50/60 z (-15% to +10%) Rated Input Frequency 50/60 z ± 3% Output Frequency Range Input Power Factor Overload Capability z 0.98 min (for rated operation) eavy uty: 150% for 1 min, Normal uty: 120% for 1 min 9

10 1 4-d 4 imensions 1 4-d common_tmonly Installation sure rives 2 4 Figure 1 Models with Open-Chassis IP00/IP d common_tmonly 1 4-d Figure d 6-d 4 Figure 2 common_tmonly Frame Figure Figure 1 1/ d 4-d Frame 3 4 common_tmonly Max 15 Max 15 Frame 4 Figure 3 Figure 2 Matrix Converter 200 V 1 4-d 2 Model No 2 4 Matrix Converter 400 V Max 15 Max 15 2 Rated Output [A] Frame Max 15 Max 15 Max 15 2 Max 15 Figure 3 Frame Figure 5/6 4 imensions [mm] eight [kg] w. built in EMC Filter eight [kg] standard model CIMR-UC2_oooo_AA Normal uty eavy uty (IP00) (IP20) d IP00 IP20 IP00 IP Model No Figure 3 eight [kg] w. eight [kg] Rated Output [A] imensions [mm] Frame built in EMC Filter standard model CIMR-UC4_oooo_AA Normal uty eavy uty (IP00) (IP20) d IP00 IP20 IP00 IP Low armonics Regenerative Matrix Converter

11 Connection iagram Standard Connection iagram Three-phase power supply 200 to 400 V 50/60 z R/L1 S/L2 T/L3 Main Switch R/L1 S/L2 T/L3 p1 n1 Main Circuit rive U/T1 V/T2 /T3 U V Motor M YEC_common Forward Run / Stop Reverse Run / Stop External fault S1 S2 S3 Control Circuit Option card connectors CN5-C CN5-B CN5-A Ground Shielded Cable Multi-function digital inputs (default setting) Fault reset Multi-speed step 1 Multi-speed step 2 Jog speed External Baseblock S4 S5 S6 S7 S8 Terminal board jumpers and switches IP Switch S1 V I A2 Volt/Curr. Sel Off IP Switch S2 On Term. Res. On/Off Jumper S3, 2 Sink/Source Sel. Sink / Source mode selection wire link (default: Sink) SN SC SP +24 V PTC AI V I IP Switch S4 A3 Analog/PTC Input Sel Jumper S5 AM/FM Volt./Curr. Selection FM AM N.O. N.C. Slide Switch S6 M+,M- N.C./N.O. Selection Multi-function analog/ pulse train inputs 2 kω MEMOBUS/Modbus comm. RS-422/RS-485 max kbps RP +V A1 A2 A3 AC V R + R S + S IG FE Shield ground terminal Pulse Train Input (max 32 kz) Power supply Vdc, max. 20 ma Analog Input 1 (Frequency Reference Bias) -10 to +10 Vdc (20 kω) Analog Input 2 (Frequency Reference Bias) -10 to +10 Vdc (20 kω) 0 or 4 to 20 ma (250 Ω) Analog Input 3 / PTC Input (Aux. frequency reference) -10 to +10 Vdc (20 kω) 0 V Power supply, Vdc, max. 20 ma Termination resistor (120 Ω, 1/2 ) IP Switch S2 EMC filter Y-Capacitor Switch ON OFF MA MB MC M1 M2 M3 M4 M5 M6 MP AC 0 V FM AM AC 0 V E (G) M Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 ma) Multi-function relay output (uring Run) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 ma) Multi-function relay output (Zero Speed) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 ma) Multi-function relay output (Speed Agree 1) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 ma) Multi-function pulse train output (Output frequency) 0 to 32 kz (2.2 kω) + FM + AM Multi-function analog output 1 (Output frequency) -10 to +10 Vdc (2mA) or 4 to 20 ma Multi-function analog output 2 (Output current) -10 to +10 Vdc (2mA) or 4 to 20 ma EM (Safety Electronic evice Monitor) M + shielded line twisted-pair shielded line control circuit terminal main circuit terminal 11

12 YASKAA Europe Gmb rives & Motion ivision auptstr Eschborn Germany Specifications are subject to change without notice for ongoing product modifications and improvements. YASKAA Europe Gmb. All rights reserved. Literature No. YEU_INV EN_v1_0115 Printed in Germany, January 2015

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