ENERGY-SAVING DRIVE PACKAGE SPRiPM MOTOR & INVERTER DRIVE. SPRiPM

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1 ENERGY-SAVING DRIVE PACKAGE SPRiPM MOTOR & INVERTER DRIVE EN DE SPRiPM SPRiPM

Content 02 About YASKAWA Experience and Innovation 03 One Step ahead!

SPRiPM Drive Package 08 Benefits at a Glance 09 Code Designation Package Content 10 Drive Specifications 11 Drive Options 12 Technical Data - Inverters V1000 A1000 Since 1915 YASKAWA has manufactured

Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. Today we produce more than 1.9 million inverters per year.

YASKAWA is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots.

2 Content 02 About YASKAWA Experience and Innovation 03 One Step ahead! 04 SPRiPM - Super Premium IPM Motor & Inverter Drive Perfect for New Plants, Upgrade and Retrofit One Package for Quick Installation and Easy Setup 06 Best of Class Efficiency The Advantage of the SPRiPM Drive Package 08 Benefits at a Glance 09 Code Designation Package Content 10 Drive Specifications 11 Drive Options 12 Technical Data - Inverters V1000 A1000 Since 1915 YASKAWA has manufactured and supplied products for machine building and industrial automation. Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. Today we produce more than 1.9 million inverters per year. Considering this, YASKAWA is probably the biggest inverter manufacturer in the world. YASKAWA is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots. We have always been a pioneer in motion control and drive technology, launching product innovations, which optimise the productivity and efficiency of both machines and systems. 14 Technical Data - Motors Motor Dimensions Motor Ratings YASKAWA Motoman Robots Furthermore, with a yearly production of more than 1 million servo motors and 25,000 robots we offer a wide range of products for drive automation processes in many different industries. YASKAWA technology is used in all fields of machine building and industrial automation. YASKAWA Eschborn, Germany Wherever You Are Our Local Support is Near. Employing more than 14,600 people worldwide More than 1,350 employees in worldwide service network More than 1,500 employees in Europe 2 SPRiPM Drive Package

One Step Ahead! Saving energy has never been easier.

manufacturers to fulfill the ErP directive of 2017. The solution for a significitiantly smaller impact on the environment and on your budget.

LOWER COST & QUICK PAYBACK The ultra-low power consumption reduces energy and maintenance costs and quickly pays for itself - in many application in less than two years.

3 One Step Ahead! Saving energy has never been easier. The SPRiPM drive package, consisting of an energy-saving motor and the matching pre-configured inverter drive, exceeds the efficiency demands according to IE4 (IEC/TS ) and thus helps machine manufacturers to fulfill the ErP directive of The solution for a significitiantly smaller impact on the environment and on your budget. ECO FRIENDLY Environmentally friendly with less CO 2 emissions - Exceeds efficiency requirements of the highest class IE4 according to IEC/TS (super premium efficiency). LOWER COST & QUICK PAYBACK The ultra-low power consumption reduces energy and maintenance costs and quickly pays for itself - in many application in less than two years. With it s outstanding efficiency also in partial load range, the SPRiPM is one of the most cost efficient solutions in the market. TIME SAVING INSTALLATION Simply plug and play - with pre-configured inverter drives starting up SPRiPM becomes a matter of only a few minutes. It cannot be easier to build an energy saving solution. UP TO 50% SMALLER Extremely compact and space saving - SPRiPM motors are smaller than standard IE2 motors and even smaller than most IE4 motors in the market. With up to 40% smaller installation space and up to 50% less weight compared with IE2 motors, SPRiPM packages allow building smaller, lighter machines. EASY TO HANDLE PACKAGE The SPRiPM motor and the matching inverter drive come in an easy to handle package. Only one model code for all components makes procurement simple and assures completeness and parts compatibility. 3

SPRiPM - Super Premium IPM Motor & Inverter Drive The SPRiPM drive package was developed to support machine builders in meeting the power efficiency levels defined by ErP directive related standards.

4 SPRiPM - Super Premium IPM Motor & Inverter Drive The SPRiPM drive package was developed to support machine builders in meeting the power efficiency levels defined by ErP directive related standards. At the same time it provides highest efficiency and reduces operating costs. Get Ready for the Future! As a part of actions to meet goals for reduction of CO 2 -emission and reduced energy consumption by 2020, the European Union has installed the ErP directive (2009/125/EC). It gradually toughens the minimum requirements not only to efficiency of electric motors but also complete assemblies like fans, pumps, compressors and other industrial equipment. The YASKAWA SPRiPM motor-drive package provides best efficiency through a broad range of speed and load, and thus helps not only to fulfil ErP demands easily but also to save energy and to reduce cost. SPRiPM is the perfect match to meet coming ErP requirements today. SPRiPM Package - The Solution The SPRiPM package is a plug-and-play combination of an inverter drive teamed up with a permanent magnet motor that exceeds IE4 efficiency requirements and provides premium efficiency even in partial load conditions. Thus SPRiPM opens new potentials for saving energy in pump, fan, or other variable torque applications that still commonly use IE1 and IE2 motors. + = 100% Efficiency Inverter Drive A1000 or V1000 SPRiPM Motor IE4+ IE1 IE2 IE3 IE4 Standard Efficiency High Efficiency Premium Efficiency Super Premium 4 SPRiPM Drive Package

5 SPRiPM Motors The Super Premium interior Permanent Magnet (SPRiPM) motors are highly efficient permanent magnet motors exceeding IE4 requirements. In contrast to other technologies, SPRiPM motors keep a very high efficiency even in medium speed/load range. Motor Type IPM Output Power Range kw Motor Protection Class IP55 Insulation Class F Ambient Temperature -15 C to 40 C Cooling Method Self-ventilated Mounting B3, B5 Constant torque range 1:10* Frame material Aluminium, Iron Super Premium Efficiency even better than specified by IE4 * 18.5 kw: 1:2, 45 kw: variable torque Packages The SPRiPM drive package is available in two different versions: A1000 inverter drive with SPRiPM motor V1000 inverter drive with SPRiPM motor System efficiency better than IES2 according to eco design standard EN50598 The V1000 is the easy to set up compact drive for up to 18.5 kw. The A1000 covers the full range up to 45 kw. With zero speed operation, impressive starting torque, and advanced functionality such as sensor less positioning, it provides everything needed to satisfy even highly demanding applications. Package A SPRiPM Motor V SPRiPM Motor Power Range kw kw Flying Start Yes Yes Starting Torque More than 200% More than 100% Inverter Protection Class IP00/IP20 IP00/IP20 Torque Control for PM Motors Yes No Full Torque at Zero Speed Yes No Open Loop Positioning Yes No Digital Operator LCD with support of 13 languages LED, LCD optional 5

The Perfect Solution for new Plants, Upgrade and Retrofit The SPRiPM motor is smaller and lighter than most standard motors.

SPRiPM IE4+ Easily replace standard motors with the SPRiPM drive package without the need for additional space Improve

technology to new and existing applications Compare Up to 50% lighter, 40% smaller One Package for Quick Installation and

motor, an A1000 or V1000 inverter drive, and an EMC filter.

6 The Perfect Solution for new Plants, Upgrade and Retrofit The SPRiPM motor is smaller and lighter than most standard motors. The motor combines it s high efficiency with a very compact design. IE2 vs. SPRiPM IE4+ Easily replace standard motors with the SPRiPM drive package without the need for additional space Improve machine productivity and capability by using more powerful motors Increase energy efficiency by applying the latest drive technology to new and existing applications Compare Up to 50% lighter, 40% smaller One Package for Quick Installation and Easy Setup EMC Filter + Inverter Drive + SPRiPM Motor The SPRiPM drive package consists of the highly efficient SPRiPM motor, an A1000 or V1000 inverter drive, and an EMC filter. The drive is already pre-configured for the motor contained in the package, making it ready to run in a strikingly short time. Set up time 3 minutes 1. Connect Cables 2. Switch On 3. Adjust Application Parameters (ie Ramps) Run! 6 SPRiPM Drive Package

Best of Class Energy Efficiency Substantially lower energy cost provide the advantage that the investment for the SPRiPM package pays out within shortest time.

7 Best of Class Energy Efficiency Substantially lower energy cost provide the advantage that the investment for the SPRiPM package pays out within shortest time. The Advantage of the SPRiPM Package Even if the package of SPRiPM motor and an A1000 or V1000 inverter drive requires slightly higher initial investment than a solution with IE2 motor and inverter drive, the SPRiPM drive package pays for itself within a stunningly short time in a broad range of applications - very often in less than 2 years. From this point of amortization onwards, the SPRiPM drive package saves a significant amount of money. Example Motor Power 4.0 kw Rated Speed 3000 rpm Average Load 85% Operating Hours 16 hours a day, 5 days a week, 45 weeks a year = 3600 h Energy Costs 0.13 /kwh SPRiPM motor and V1000 IE2 motor and inverter drive Savings Point of Amortization Pays for itself in less than 2 years Power Consumption IE2 Power Consumption SPRiPM 14,266 kwh 13,540 kwh 1 year 2 years 3 years 4 years Time Best Efficiency at Any Speed and Load The majority of motor applications run at medium speed and load, so that efficiency at partial load becomes crucial for energy saving, rather than the efficiency at rated speed. Unlike many other motor solutions with rapidly dropping efficiency in partial load, SPRiPM motors provide premium efficiency over the full speed and load range. SPRiPM motor IE2 induction motor, 2 pole SPRiPM motor IE2 induction motor, 2 pole 90% 80% Efficiency 90% 80% 70% Efficiency 70% 60% 50% 60% 40% 25% 50% 75% 100% Rated Speed Constant torque applications e.g. compressors, conveyors 25% 50% 75% 100% Rated Speed Variable torque applications e.g. pumps and fans Source: University of Coimbra, Portugal 7

Benefits at a Glance SPRiPM Drive Package: The Ultra-Efficient Winning Team Saves energy, reduces costs, and protects

refitting of existing applications Ready-to-use in an instant thanks to easy installation and preconfiguration of

temperature, pressure and other process variables without additional external components Perfectly matching components

8 Benefits at a Glance SPRiPM Drive Package: The Ultra-Efficient Winning Team Saves energy, reduces costs, and protects the environment Space saving, lightweight design of all package components for smaller machines and trouble-free refitting of existing applications Ready-to-use in an instant thanks to easy installation and preconfiguration of parameters Reliable speed search function for smooth start-up of freely spinning fans High starting torque of more than 100%, e.g. for compressors Highly precise speed control without an encoder Built-in PID controller for precise control of temperature, pressure and other process variables without additional external components Perfectly matching components for reliable operation Combined with an A1000 inverter drive, it is perfect for extruder, compressor and sensorless positioning applications X X Easy selection and procurement - one model code for one complete package 8 SPRiPM Drive Package

9 Model Number Keys for SPRiPM-Packages SP V F 4 A 7P5 A N A AAA AAA AAA A Product YASKAWA SPRiPM Package A1000 V1000 Inverter Drive A V Inverter Enclosure IP00 A IP20 B NEMA1 F IP66 H IP54 W Voltage 3 Phase, 400 Vac 4 EMC Filter Standard EMC Filter A Power [kw] 1.5 1P P P P P Reserved Revision Initial Release Mounting B3 Foot mount B5 Flange mount Normal/Heavy Duty Heavy Duty A B Rated Speed 3000 rpm A 1500 rpm B A N Package Content The SPRiPM drive package includes the following components: Energy-saving motor Inverter drive Matching EMC filter V SPRiPM Package Package Package Content Power Inverter SPVB4Ao Motor [kw] Drive EMC Filter 1.5 1P5Ao M071M015BMo CIMR-VC4A0005 FS P5Bo M071M015BJo 2.2 2P2Ao M071M022BMo CIMR-VC4A0007 FS P2Bo M080M022BJo 4.0 4P0Ao M071M040BMo CIMR-VC4A0011 FS P0Bo M090L040BJo Power [kw] SPVF4Ao Motor Inverter Drive EMC Filter 5P5Ao M090L055BMo CIMR-VC4A0018 FS P5Bo M100L055BJo 7P5Ao M100L075BMo CIMR-VC4A0023 FS P5Bo M112L075BJo 011Ao M100L110BMo CIMR-VC4A0031 FS Bo M132S110BJo 015Ao M112M150BMo CIMR-VC4A0038 FS Bo M112M150BJo 018Ao M132S185BMo CIMR-VC4A0038 FS Bo M132M185BJo A SPRiPM Package Package Package Content Power EMC SPAF4Ao Motor Inverter Drive [kw] Filter 1.5 1P5Ao M071M015BMo CIMR-AC4A0005 FB-40008A 1P5Bo M071M015BJo 2.2 2P2Ao M071M022BMo CIMR-AC4A0007 FB-40008A 2P2Bo M080M022BJo 4.0 4P0Ao M071M040BMo CIMR-AC4A0011 FB-40014A 4P0Bo M090L040BJo 5.5 5P5Ao M090L055BMo CIMR-AC4A0018 FB-40025A 5P5Bo M100L055BJo 7.5 7P5Ao M100L075BMo CIMR-AC4A0023 FB-40025A 7P5Bo M112L075BJo Ao M100L110BMo CIMR-AC4A0031 FB-40044A 011Bo M132S110BJo Ao M112M150BMo CIMR-AC4A0038 FB-40044A 015Bo M132M150BJo Ao M132S185BMo CIMR-AC4A0044 FB-40044A 018Bo M132M185BJo Power [kw] SPAA4Ao Motor Inverter Drive EMC Filter Ao M132M220BMo CIMR-AC4A0058 FB-40060A 022Bo M160M220BJo Ao M160M300BMo CIMR-AC4A0072 FB-40060A 030Bo M160L300BJo Ao M180M370BMo CIMR-AC4A0088 FB-40072A 037Bo M180L370BJo Bo M180L450BJo CIMR-AC4A0103 FB-40105A 9

Drive Specifications Operating Environment Ambient Temperature -10 to +50 C (IP00), -10 to +40 C (IP20) Humidity 95% RH or less (non condensing) Storage Temperature -20 to +60 C (short-term

9 m/s² Protective Design IP00/IP20 Open Type enclosure Standards CE, UL, cul, RoHS Power Ratings Overload Capability Heavy duty: 150% for 1 minute Normal duty: 120% for 1 minute Rated Input Voltage

10 Drive Specifications Operating Environment Ambient Temperature -10 to +50 C (IP00), -10 to +40 C (IP20) Humidity 95% RH or less (non condensing) Storage Temperature -20 to +60 C (short-term temperature during transportation) Altitude Up to 1000 meters (output derating required above 1000 m, max m) Shock 10 to 20 Hz: 9.8 m/s²; 20 to 55 Hz: 5.9 m/s² Protective Design IP00/IP20 Open Type enclosure Standards CE, UL, cul, RoHS Power Ratings Overload Capability Heavy duty: 150% for 1 minute Normal duty: 120% for 1 minute Rated Input Voltage 380 to 480 VAC -15 to +10% Rated Input Frequency 50/60 Hz ± 5% Rated Output Voltage Max. Output Frequency Carrier Frequency 3 phase 380 to 480 VAC -15 to +10%, proportional to input voltage 400 Hz 2 to 15 khz V1000 Model Max. Applicable Motor Capacity [kw] Input Current [A] Rated Output Current [A] (Heavy Duty) A1000 Model Max. Applicable Motor Capacity [kw] Input Current [A] Rated Output Current [A] (Heavy Duty) CIMR-VC4Ao /18.5* 39 31/38 * Normal Duty only CIMR-AC4Ao SPRiPM Drive Package

11 Drive Options Item Description Model Code 24 V Power Supply Provides power supply for the control circuit and option boards when main circuit power is off A1000 V1000 PS-A10H PS-A10L PS-V10S PS-V10M Common Options USB Copy Unit USB converter for PC Tool usage and copy unit for easy parameter JVOP-181 duplication and backup in one LED Operator Easy long distance reading JVOP-182 LCD Operator Full text display (default with A1000) JVOP-180 Heatsink Outside Mount the drive with heatsink outside of the panel A1000 EZZ020800o Mounting Kit V o-ooo LCD Operator Extension Cable Cable for connecting the LCD operator WV001: 1 m WV003: 3 m DriveWizard Plus Software used for parameterization Braking Resistor Used to shorten the deceleration time by dissipating regenerative energy RH-ooooWooo through a resistor. Braking Chopper Unit For connecting a braking resistor to drives without a built-in braking transistor. CDBR series AC Input Reactors Reducing harmonics LR3 40-4/ooo Item Description Model Code Communication CANopen SI-S3 Communication for A1000 Interface Unit CC-Link DeviceNet EtherCAT Ethernet/IP MECHATROLINK-II MECHATROLINK-III Modbus/TCP POWERLINK SI-C3 SI-N3 SI-ES3 SI-EN3, SI-EN3D SI-T3 SI-ET3 SI-EM3, SI-EM3D SI-EL3 PROFIBUS-DP SI-P3 PROFINET SI-EP3 Item Description Model Code Communication CANopen SI-S3/V Communication for V1000 Interface Unit CC-Link DeviceNet EtherCAT Ethernet/IP MECHATROLINK-II MECHATROLINK-III Modbus/TCP POWERLINK SI-C3/V SI-N3/V EUOP-SI-ES3/V SI-EN3/V, SI-EN3D/V SI-T3/V SI-ET3/V SI-EM3/V, SIEM3D/V SI-EL3/V PROFIBUS-DP SI-P3/V PROFINET SI-EP3/V 11

12 Technical Data V1000 Inverter Drives Model CIMR-VCo Max. applicable motor capacity [kw] 4A0005B 1.5 Fig. Dimensions [mm] Heavy Duty W H D W1 H1 H2 H3 H4 D1 d Weight [kg] M A0007B 2.2 A M A0011B M A0018F M A0023F M5 3.8 B 4A0031F M A0038F 15/18.5* M5 5.5 * Normal Duty only d W1 H1 H2 H H H3 d W1 H2 H1 W D D1 H4 W D D1 Fig. A Fig. B EMC Filters for Use with V1000 Suitable for foot mounting EN Class C1 Model Code A B C Weight Terminals [mm] [kg] Power PE FS mm² FS mm² FS mm² FS mm² M6 M5 B A C 12 SPRiPM Drive Package

13 A1000 Inverter Drives Model CIMR-ACo 4A Max. applicable Dimensions [mm] motor capacity [kw] Fig. Heavy Duty W H D W1 H1 H2 D1 t1 t2 d 4A A A A C A A A M A A D M6 4A A M5 Weight [kg] Cooling Self cooling Fan cooled Fan cooled Fig. C Fig. D EMC Filters for Use with A1000 Model Code A B C Weight EN Terminals Mounting [mm] [kg] 3 Class Power PE FB-40008A Foot C1 FB-40014A Foot C1 FB-40025A Foot C1 FB-40044A Foot C1 FB-40060A Side C2 FB-40072A Side C mm² 3 16 mm² M5 35 mm² M8 FB-40105A Side C2 50 mm² M10 B A C 13

14 Motor Dimensions SPRiPM Motors - Foot Mount (B3, Aluminium Frame) 3000 rpm 1500 rpm Power Dimensions [mm] Weight Model [kw] L A AA AB AC AD AG B BB C D E EB F GA H HA K [kg] 1.5 M071M015BM Ø M071M022BM Ø M071M040BM Ø M090L055BM Ø10 x M100L075BM Ø M100L110BM Ø M112M150BM Ø M132S185BM Ø M132M220BM Ø M132M300BM Ø M160M370BM Ø M071M015BJ Ø M080M022BJ Ø10 x M090L040BJ Ø10 x M100L055BJ Ø M112M075BJ Ø M132S110BJ Ø M132M150BJ Ø M132M185BJ Ø M160M220BJ Ø M160L300BJ Ø M180L370BJ Ø M180L450BJ Ø AC AG L EB AD F GA D K K HA H B BB C E AA A AB AA 14 SPRiPM Drive Package

15 SPRiPM Motors - Flange Mount (B5, Aluminium Frame) 3000 rpm 1500 rpm Power Dimensions [mm] Weight Model [kw] L AD AF AG D E EB F GA LA N P T Z S (P.C.D.*) [kg] 1.5 M071M015BM Ø10 (130) M071M022BM Ø10 (130) M071M040BM Ø10 (130) M090L055BM Ø12 (165) M100L075BM Ø15 (215) M100L110BM Ø15 (215) M112M150BM Ø15 (215) M132S185BM Ø15 (265) M132M220BM Ø15 (265) M132M300BM Ø15 (265) M160M370BM Ø19 (300) M071M015BJ Ø10 (130) M080M022BJ Ø12 (165) M090L040BJ Ø12 (165) M100L055BJ Ø15 (215) M112M075BJ Ø15 (215) M132S110BJ Ø15 (265) M132M150BJ Ø15 (265) M132M185BJ Ø15 (265) M160M220BJ Ø19 (300) M160L300BJ Ø19 (300) M180L370BJ Ø19 (350) M180L450BJ Ø19 (350) 230 * Pitch Circle Diameter L AG T EB F N AF AD P GA D LA E Z S Z: Number of Mounting Holes 15

16 SPRiPM Motors - M112MoooBo - Foot Mount (B3, Iron Frame) Power Dimensions [mm] Weight rpm [kw] Model L L1 A AA AB AC AD B BB C D E EB F GA H1 H2 H3 HA K [kg] M112M150BM Ø M112M075BJ Ø12 50 L L1 AC AD AD EB F GA D K HA K H1 H2 H3 B BB C E AA A AB AA SPRiPM Motors - M112MoooBo - Flange Mount (B5, Iron Frame) Power Dimensions [mm] Weight rpm [kw] Model L L1 L2 L3 L4 AC AD AE C C1 D E EB F GA Δ Z S (P.C.D.*) [kg] M112M150BM Ø15 (215) M112M075BJ Ø15 (215) 52 * Pitch Circle Diameter L L1 AC AD AE AD EB F Δ L2 L3 D GA Y1 Y2 C C1 E L4 Z S 16 SPRiPM Drive Package

Motor Ratings SPRiPM Motor Data 3000 rpm 1500 rpm Rated Power Rated Voltage Rated Current Rated Torque Min. Efficiency Model IEC Frame [kw] [V] [A] [Nm] [%] 1.5 M071M015BMo00000C0000B 71 310 3.3 4.

17 Motor Ratings SPRiPM Motor Data 3000 rpm 1500 rpm Rated Power Rated Voltage Rated Current Rated Torque Min. Efficiency Model IEC Frame [kw] [V] [A] [Nm] [%] 1.5 M071M015BMo00000C0000B M071M022BMo00000C0000B M071M040BMo00000C0000B M090L055BMo00000C0000B M100L075BMo00000C0000B M100L110BMo00000C0000B M112M150BMo00000C0000B M132S185BMo00000C0000B M132M220BMo00000C0000B M160M300BMo00000C0000B M160M370BMo00000C0000B M071M015BJo00000C0000B M080M022BJo00000C0000B M090L040BJo00000C0000B M100L055BJo00000C0000B M112M075BJo00000C0000B M132S110BJo00000C0000B M132M150BJo00000C0000B M132M185BJo00000C0000B M160M220BJo00000C0000B M160L300BJo00000C0000B M180L370BJo00000C0000B M180L450BJo00000C0000B

18 YASKAWA Europe GmbH Drives & Motion Division Hauptstr Eschborn Germany Specifications are subject to change without notice for ongoing product modifications and improvements. YASKAWA Europe GmbH. All rights reserved. Literature No. YEU_INV_SPRiPM_EN_v5_0915 Printed in Germany, September 2015

SPRiPM Package Energy-saving Drive Package of Super-Premium-iPM-Motor & Inverter Drive

SPRiPM Package Energy-saving Drive Package of Super-Premium-iPM-Motor & Inverter Drive www.yaskawa.eu.com One step ahead! Saving energy has never been easier. The SPRiPM drive package, consisting of an