Control Cabinet. ABB Flexible Automation AB. No Arc Welding Equipment. S4Cplus. Welding Systems
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1 Control Cabinet No Arc Welding Equipment S4Cplus ABB Flexible Automation AB Welding Systems
2 The information in this document is subject to alteration without prior notice and should not be regarded as an undertaking from ABB Flexible Automation AB. ABB Flexible Automation AB takes no responsibility for errors that can occur in this document. ABB Flexible Automation AB is not responsible for damage incurred due to the misuse of this document, software or hardware described in this document. The document, or parts of it, may not be reproduced or copied without prior permission from ABB Flexible Automation AB. It may neither be imparted to a third party nor otherwise be used without authorisation. Infringement hereof will be subject to action in accordance with applicable laws. Further copies of this document can be obtained from ABB Flexible Automation AB at current prices. ABB Flexible Automation AB Article number: Date: ABB Flexible Automation AB Welding Systems S Laxå Sweden.
3 TABLE OF CONTENTS Page 1 Process equipment General System design Connection Strapping unit NO AW Reservdelsförteckning/Spare Parts List
4
5 Process equipment 1 Process equipment 1.1 General Software Connection of process equipment for arc welding requires a control cabinet ordered with one of the software options 551/552, ARCWARE/ARCWAREplus. Welding equipment For robots IRB140/1400/2400 there is fully prepared welding equipment available adapted for connection to the system: Some welding equipment with the wire-feed unit mounted on the robot s upper arm utilise the internal cable harness in the robot for connection of signals. In these cases the robot must be ordered with option 042 Integrated wire-feed unit cables. Accessories The system is prepared for the easy connection of different accessories to the process equipment such as: Mechanical gun cleaner Calibration equipment Joint location equipment Joint tracking equipment 1.2 System design Free-standing welding power supply There is a process control card for communication with the robot's control system for control and supervision of the welding power source, wire-feed system and connected accessories. This is mounted on a module together with other components for control of the process equipment in the control cabinet. A process control card with integrated motor regulator is used for welding equipment from the standard range. Communication between the process control card and the control system takes place via a CAN-bus. This system also makes it possible to control some welding power sources from other OEM-brands
6 Process equipment Free-standing power source A1 Connection of an OEM-welding power source demands full conversance with the operation of the power source, how signal exchange should be managed and how the welding power source in question should be configured in the control system
7 Process equipment Welding power source integrated with the control cabinet Communication with the control system takes place directly via the CAN-bus for this type of welding power source. The welding power source is available in two designs, integrated with the control cabinet or free-standing. A process control card is used for communication with the robot s control system for control and supervision of the wire-feed system and connected accessories. Arcitec Welding power source integrated with the control cabinet 1.3 Connection The cable harness to external equipment is connected to the output on the left-hand side of the cabinet or to jackable terminals mounted internal by the separable cable gland
8 Process equipment Uttag Wire feed unit motor 8. TCP-tool / Water cooling unit 5. Wire feed unit signal 9. Mechanical cleaner 6. Power source 20. Spare / Power source LRC 7. Wire feed unit ALU 40kg 21. Wire feed unit ALU 40kg
9 Strapping unit NO AW The welding equipment s interface is replaced by an assembly plate on installations without welding equipment. This includes requisite strapping, etc. for internal wiring inside the cabinet. The assembly plate is fitted on inside of the cabinet s right-hand side panel and can be used as extra space for other customer specific equipment Power supply. A202-X3 2. Strapping unit emergency stop. A202-X3 3. Strapping unit run chain. A202-X3 4. Termination CAN-bus. A202-X3 Power supply The following voltages are available on the jackable terminal A202-X3: 24V DC (24V I/O) 115V AC 230V AC Control Interlocks The following run chain signals are available on the jackable terminal A202-X2: Auto stop General stop
10 External motors on External motors on contactor control The following emergency stop signals are available on the jackable terminal A202- X1: External push button Emergency stop out External limit switches CAN-bus The terminated CAN-bus channel A202-TB2 can be used, e.g. for the connection of an extra I/O card
11 Reservdelsförteckning/Spare Parts List 2 Reservdelsförteckning/Spare Parts List Reservdelar beställs genom ABB Flexible Automation AB. Vid beställning var vänlig uppge typ och tillverkningsnummer samt benämningar och beställningsnummer enligt reservdelsförteckningen. Rätt till ändring av specifikationer utan avisering förbehålles. Spare parts are to be ordered from ABB Flexible Automation AB. Kindly indicate type of unit, serial number, denominations and ordering number according to the spare parts list. Rights to reserved to alter specifications without notice
12 Reservdelsförteckning/Spare Parts List Positionsnummer Position number Antal Quantity Beställningsnummer Ordering number Benämning Denomination Anmärkningar Remarks Proc.utr. NO PROC IF Proc.dev. NO PROC IF Combicon 12pol 1-12 stift Combicon 12p 1-12 pin Combicon 8pol M.1-8 stift Combicon 8p M.1-8 pin CANBUS-terminering hona CAN-bus termination female Ändhylsa 1.0 (mm2) End sleeve 1.0 (mm2) Kabelkanal BE Cable trunking BE Skruv MRT-TT M5X8 Screw MRT-TT M5X Mutter 6K stål 8.8 M8 Nut 6K steel 8.8 M Bricka lås AZ Washer AZ Enledarkabel AWG 18 BU Single core AWG 18 BU
13 Reservdelsförteckning/Spare Parts List 7/ /6 4/ A
14 Reservdelsförteckning/Spare Parts List
15
16
M2001
System description 504 866-102 2003-04 M2001 The information in this document is subject to change without notice and should be construed as a commitment by ABB. ABB assumes no responsibility for any errors
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