DX SERIES LINEAR SERVO MOTOR
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- Gyles Parrish
- 6 years ago
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1 DX SERIES LIEAR SERVO MOTOR
2 PBA Systems designs and manufactures motion control products, including linear servo motors, linear motor modules, piezo stages, large XYZ Theta stages and special customized solutions. We also distribute complimenting products such as controllers, servo amplifiers, encoders, air bearings etc, to provide complete solutions to our customers. Our focus in quality products and sound technical support has earned us a reputation of a reliable motion control partner for our customers. Design capabilities: Finite Element Analysis (FEA) Motor design Motion analysis Manufacturing/Inspection services: Laser interferometer calibration High precision probes atural frequency vibration analysis DX Series Linear Motors DX0, DX30, DX50, DX65 Direct Drive, low settling time, zero back lash, no cogging Speeds of 5 m/s; acceleration up to G Continuous force 9 Peak force 3-60 Customised Modules/Systems Pick and Place system Inspection system Photonics/Fibre optics alignment Special customized modules Material handling Precision XYZ module
3 P ba DX model Part umbering System DX 50 C P TM.0 A J3 Motor Size B 30B 50B 65B Motor Coil Size C1 C C3 C C5 C6 Motor Connection S - Series P- Parallel Cable Length.0 meter 3.0 meter 5.0 meter Customization Blank - o Customization J1 - LMS Series J Customized J3 Accordingly to J Customer s J5 Specifications J6 Motor Temperature Protection TM - Thermostat - Available as standard for DX30,DX50 & DX65 (ot available for DX0) TC - PT 0 Sensor - Available as standard for DX0 (Optional for DX30,DX50 & DX65) Cooling Type Blank - Standard Type (o Cooling) A - Air Cooling W - Water Cooling DX 50 T300 K Remarks - TM - On/Off switch Motor Size B 30B 50B 65B Magnet Track Length T10-10 mm T mm T mm T mm otes: Track Length in incremental of 60 mm. - TC - With a simple temperature controller (eg.omron),user can read the temperature all the time on a display. User can also set a temperature in the controller to trigger an output. Customization Blank - o Customization K1 Customized K Accordingly to K3 Customer s K Specifications K5 K6
4 P ba DX SERIES DX model Parallel Connected Coils Motor Constant Phase to Phase C DX0 DX0 Standard Linear Servo Motor Technical Specification DX0 DX0 CP DX0 C3P DX0 CP /SqRt(W) /Amp ohms Series Connected Coils Motor Constant Phase to Phase C /SqRt(W) /Amp DX0 C1S DX0 CS DX0 C3S DX0 CS ohms Continuous Power W Peak Power Coil Weight Coil Length(L) otes: W gm mm All coils are built with thermistor sensor for over temperature protection. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor DX0 Standard Magnet Track Track length comes in standard length of 0, 360 and 50mm,Custom lengths are available in incremental of 15mm. Minimum track length is 10mm. Track weight = 0gm per 60mm.
5 P ba DX model DX0 DX0 MAGET TRACK SIDE MOUTIG HOLE AT PITCH 60.0 M THRU,C BORE 6 X 3.DP BOTH SIDES BOTTOM MOUTIG HOLE M5 PITCH 60.0 LEGTH = MULTIPLE OF 30 DX0 COIL L PITCH PITCH K M3 X D7.0 M3 THRU SUPER FLEX CABLES 5.6 & 3.3 (minimum bending radius=50) HED Coil Type L K C1 C C3 C DX0 Contact us for customised specifications (sales@pbasystems.com.sg)
6 P ba DX30 DX DX model SERIES DX30 Standard Linear Servo Motor Parallel Connected Coils Phase C /Amp ohms DX30 CP DX30 C3P DX30 CP Motor Constant /SqRt(W) Series Connected Coils Motor Constant Phase C! /SqRt(W) /Amp DX30 C1S DX30 CS DX30 C3S DX30 CS 133 Technical Specification DX ohms Continuous Power W Peak Power Coil Weight Coil Length(L) W gm mm otes: All coils are built with normally closed thermostat sensor for over temperature protection.thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor DX30 Standard Magnet Track Track length comes in standard length of 300, 600 and 900mm. Custom lengths are available in incremental of 30mm. Minimum track length is 0mm. Track weight = 570gm per 60mm.
7 P ba DX SERIES DX model DX30 DX30 MAGET TRACK SIDE MOUTIG HOLE M5 PITCH 60 C BORE 7.3 X 6.35 DP O BOTH SIDES Pitch 60 Pitch BOTTOM MOUTIG HOLE M5 PITCH 60 DX30 COIL Pitch 65 L LEGTH = MUL TIPLE DF 60 Coil Type L K C1 C C3 C K M THRU SUPER FLEX CABLES 5.6 & Pitch 65 M X DP1 (minimum bending radius = 50) HED DX30 COIL AIR COOLIG OPTIO Pitch 65 K M THRU Pitch 65 M X DP L Coil Type L K C1 C C3 C Air Input M5 X DP 1.3 DX30 Contact us for customised specifications (sales@pbasystems.com.sg)
8 P ba DX SERIES DX model DX50 DX50 Standard Linear Servo Motor Parallel Connected Coils Motor Constant /SqRt(W) /Amp Phase C ohms Technical Specification DX50 DX50 CP DX50 C3P DX50 CP Series Coils Motor Constant Phase Resistance@5! C /SqRt(W) /Amp ohms DX50 C1S DX50 CS DX50 C3S DX50 CS Continuous Power Peak Power Coil Weight Coil Length (L) W W 0 gm mm otes: All coils are built with normally closed thermostat sensor for over temperature protection.thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor DX50 Standard Magnet Track Track length comes in standard length of 300, 600 and 900mm. Custom lengths are available in incremental of 30mm. Minimum track length is 0mm. Track weight = 66gm per 60mm.
9 P ba DX model DX50 DX50 MAGET TRACK 76. SIDE MOUTIG HOLE PITCH 60 M6 THRU, C BORE 9.0 X 6.35DP BOTH SIDES PITCH BOTTOM MOUTIG HOLE M6 PITCH 60 LEGTH = MULTIPLE OF 60 DX50 COIL 60 PITCH L Coil Type L M SUPER FLEX CABLES 5.6 & 3.3 (minimum bending radius=50) C1 C C3 C HED 90. DX50 COIL AIR COOLIG OPTIO Coil Type L PITCH M L HED C1 C C3 C AIR IPUT,M5 X DP DX50 Contact us for customised specifications (sales@pbasystems.com.sg) 6
10 P ba DX model DX65 Technical Specification DX65 DX65 Standard Linear Servo Motor Parallel Connected Coils DX65 CP DX65 C3P DX65 CP DX65 C5P DX65 C6P DX65 CP DX65 CP DX65 C1P Motor Constant /SqRt(W) /Amp Phase Resistance@5 C! ohms Series Coils DX65 CS DX65 C3S DX65 CS DX65 C5S DX65 C6S DX65 CS DX65 CS DX65 C1S Motor Constant /SqRt(W) /Amp Phase Resistance@5 C! ohms Continuous Power W Peak Power Coil Weight W gm Coil Length (L) mm otes: All coils are built with normally closed thermostat sensor for over temperature protection.thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor. 7 DX65 Standard Magnet Track Track length comes in standard length of 300, 600 and 900mm. Custom lengths are available in incremental of 60mm. Minimum track length is 0mm. Track weight = 1500gm per 60mm.
11 P ba DX model DX65 DX65 MAGET TRACK L 0.0 SIDE MOUTIG HOLE AT PITCH 60 M6 THRU, C BDRE 9X9DP BOTH SIDES PITCH BOTTOM MOUTIG HOLE M6 PITCH 60.0 LEGTH = MULTIPLE OF 60.0 DX65 COIL.0 PITCH SUPER FLEX CABLES 5.6 & 3.3 (minimum bending radius = 50.0) M5 THRU L HED.0 1. Coil Type L C C3 C C C C 50 1 C 60 C Contact us for customised specifications (sales@pbasystems.com.sg)
12 DX b..model Parallel Connected Coils Phase to Phase C! DX 0B DX 0B Standard Linear Servo Motor Motor Constant Technical Specification /Amp ohms DX0B CP DX0B C3P DX 0B DX0B CP 176 /SqRt(W) DX 0 Series Connected Coils Motor Constant Phase to Phase Resistance@5! C /SqRt(W) /Amp DX0B CS DX0B C3S DX0B CS ohms Continuous Power W Peak Power Coil Weight Coil Length(L) 6 otes: All coils are built with thermistor sensor for over temperature protection. Thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor. W gm mm DX 0B Standard Magnet Track Track length comes in standard length of 0, 360 and 50mm. Custom lengths are available in incremental of 15mm. Minimum track length is 10mm. Track weight = 0gm per 60mm.
13 DX b..model DX 0B DX 0B MAGET TRACK 3.1 SIDE MOUTIG HOLE AT PITCH 60 M THRU, C BORE 6 X 3.DP BOTH SIDES BOTTOM MOUTIG HOLE M5 PITCH 60 LEGTH = MULTIPLE OF 30.0 DX 0B COIL L PITCH K M3 X DP7.0 SUPER FLEX CABLES 5.6 & 3.3 (minimum bending radius=50) PITCH M3 THRU M3 X DP M Coil Type L C C3 C K HED DX0B Contact us for customised specifications (sales@pbasystems.com.sg)
14 DX b..model DX 30b DX30B Standard Linear Servo Motor Parallel Connected Coils Phase C Technical Specification /Amp ohms DX 30B DX 30 DX30B CP DX30B C3P DX30B CP Motor Constant /SqRt(W) Series Connected Coils Motor Constant Phase C! /SqRt(W) /Amp DX30B C1S DX30B CS DX30B C3S DX30B CS ohms Continuous Power W Peak Power Coil Weight Coil Length(L) W gm mm otes: All coils are built with normally closed thermostat sensor for over temperature protection.thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor. DX30B Standard Magnet Track Track length comes in standard length of 300, 600 and 900mm. Custom lengths are available in incremental of 30mm. Minimum track length is 0mm. Track weight = 570gm per 60mm.
15 DX b..model DX 30B DX 30B MAGET TRACK SIDE MOUTIG HOLE AT M5 PITCH 60 C BORE 7.3 X 6.35 DP O BOTH SIDES PITCH.5 60 PITCH LEGTH = MULTIPLE OF 60 BOTTOM MOUTIG HOLE M5 PITCH 60 DX 30B COIL L 15.5 PITCH SUPER FLEX CABLES 5.6 & 3.3 (minimum bending radius=50) M THRU HED Coil Type L C C C3 C DX50 Contact us for customised specifications (sales@pbasystems.com.sg) 1
16 DX b.. model DX 50b Technical Specification DX50B Standard Linear Servo Motor DX 50B DX 50 Parallel Connected Coils Motor Constant Phase C Series Coils Motor Constant Phase C /SqRt(W) /Amp ohms /SqRt(W) /Amp ohms DX50B CP DX50B C3P DX50B CP DX50B C1 DX50B CS DX50B C3S DX50B CS Continuous Power W Peak Power Coil Weight Coil Length(L) W gm mm otes: All coils are built with normally closed thermostat sensor for over temperature protection.thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor. DX50B Standard Magnet Track Track length comes in standard length of 300, 600 and 900mm. Custom lengths are available in incremental of 30mm. Minimum track length is 0mm. Track weight = 66gm per 60mm
17 DX b..model DX 50B DX 50B MAGET TRACK 76. SIDE MOUTIG HOLE AT PITCH 60 M6 THRU, C BORE 9.0 X 6.35DP BOTH SIDES PITCH LEGTH = MULTIPLE OF 60 BOTTOM MOUTIG HOLE M6 PITCH 60 DX 50B COIL L 15 PITCH SUPER FLEX CABLES 5.6 & 3.3 (minimum bending radius=50) M Coil Type L C C C3 C HED 93 DX50B Contact us for customised specifications (sales@pbasystems.com.sg) 1
18 DX B..model DX 65b Technical Specification DX65B Standard Linear Servo Motor Parallel Connected Coils DX 65B DX 65 DX65B CP DX65B C3P DX65B CP DX65B C5P DX65B C6P DX65B CP DX65B C DX65B C Motor Constant /SqRt(W) /Amp Phase Resistance@5 C! ohms Series Coils DX65B CS DX65B C3S DX65B CS DX65B C5S DX65B C6S DX65B CS DX65B C DX65B C1 Motor Constant /SqRt(W) /Amp Phase Resistance@5 C! ohms Continuous Power W Peak Power Coil Weight W gm Coil Length (L) mm otes: All coils are built with normally closed thermostat sensor for over temperature protection.thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor. DX65B Standard Magnet Track Track length comes in standard length of 300, 600 and 900mm. Custom lengths are available in incremental of 30mm. Minimum track length is 0mm. Track weight = 1500gm per 60mm. 15
19 DX B..model DX 65B DX 65B MAGET TRACK 0.0 SIDE MOUTIG HOLE AT PITCH 60 M6 THRU, C BORE 9 X 9DP BOTH SIDES PITCH LEGTH = MULTIPLE OF 60 BOTTOM MOUTIG HOLE M6 PITCH 60 DX 65B COIL PITCH M5 THRU SUPER FLEX CABLES 5.6 & 3.3 (minimum bending radius=50) L Coil Type L C C3 C C C C 1 15 C C HED 1.0 DX65B Contact us for customised specifications (sales@pbasystems.com.sg)
20 DX b.. model DX 90b Technical Specification 50 DX90B Standard Linear Servo Motor Parallel Connected Coils Motor Constant /SqRt(W) /Amp Phase C ohms CP C3P CP C5P C6P CP CP Series Coils Motor Constant Phase Resistance@5! C /SqRt(W) /Amp ohms CS C3S CS C5S C6S CS CS Thermal Resistance Continuous Power Peak Power Coil Weight Coil Length(L)! C/W W W gm mm All coils are built with normally closed thermostat sensor for over temperature protection.thermistor option is also available. Standard cable length = metres. Other length options are available. Standard coil comes with digital hall sensor. DX90B Standard Magnet Track Track length comes in standard length of 300, 600 and 900mm. Custom lengths are available in incremental of 90mm. Minimum track length is 0mm. Track weight = 63gm per 60mm.
21 Coil Type L 1
22 P ba DX model Selection of a DX Linear Servo Motor To select a DX servo motor for your application, the following steps should be considered: 1. Determine the maximum force in your application. The maximum force is required when the motor moving coil is accelerated or is decelerated. This force must be less than the peak force of linear motor. For example, the total moving mass (including the load mass, the motor coil, linear guide carriages and moving plate, cable and etc.) is.0 kg and you hope to run the motor at a acceleration of g (about 0m/s). The maximum force required is: F max= Total _Mass*Acc =.0*0 = 00 1 Stroke = *a*t + 1 a* t * t * a* t a a c+ d So we can get the required acceleration, a = 30m/s(3g) In this case, the cruise speed of the motor will be: V = a* t = 3(m/s) Step: Calculate the acceleration and deceleration force. Use equation F = ma, we have F = F = m*a = 7*30 = a d This force is the maximum force required in the application. Step3: Calculate the RMS force Using the RMS force equation, the RMS force as following: a In this case, you cannot select DX50 C1 motor, because its peak force is 5, which is less than the maximum force required. You can select a bigger motor like DX50 C or DX50 C3. F = F a* t + F c* t c+ F d * t RMS a d t a+ t c+ t + t d w = *0.1+ * Determine the Root Mean Square force in your application. The Root Mean Square (RMS) force is a value used to approximate the average continuous force requirement of your application. The RMS force required must be less than the continuous force of the linear motor selected. In Fig1, ta, tc, td, tw are the acceleration time, cruise time, deceleration time and the dwell time respectively. Fa, Fc, Fd are the acceleration force, friction force (can be neglected for simplicity of calculation) and deceleration force respectively. When motor is stopped (in tw), no force is needed (unless axis of motion is vertical). The RMS force for the motion in Fig1 as following: = 133 (neglecting friction force in this case for simplicity of calculation) Step: Select a motor. By the above calculation, We can select PBA DX50 C3 motor. Its continuous force is 19 which is higher than the required RMS force (133). Its peak force is 675, also higher than the required maximum force (). Example: An application requires a stroke of 1m. The dwell time is 0.7s. Total moving mass is kg. Select a motor that gives the best performance when using normal mechanical components. Velocity Fa Fc Fd There is no limitation to the speed of the PBA linear motor. However as usual, the limitation is due to the encoders and mechanical bearings. ta tc td tw one cycle Time The linear motor acceleration has no limits as well, but most linear ball bearing guidance systems are limited to an acceleration of 6 g. If high acceleration is required, air bearing may be used. Fig1 A typical point to point motion F = F a* t + F c* t c+ F d * t RMS a d t a+ t c+ t + t As showed in the above equation, increasing the dwell time or decrease the acceleration and deceleration force (by reducing the moving mass or reducing the acceleration and deceleration) will reduce the RMS force. The moving speed does not affect the RMS force. As long as we select a linear motor that has a continuous force larger than the calculated RMS force, the motor will work safely. Example1: A customer has an application where the required stroke is 600mm. The total moving mass is 7kg. The motion time is 0.3s. and the dwell time is 0.s. For minimizing the RMS force, select t = t = t Hence, t = t c = t d = 0.1s d Select a PBA linear motor according to the following steps: w a c d So if we select the motor cruise speed as m/s and the acceleration as 5g, the acceleration time is: t a= v c /a =0.0s Using, s = ( t+t+t ) we get c a d vc and assuming that t d= t a t c= 0.17s Hence, maximum force required is: F = F = m*a = *50 = 00 a d The RMS force is: F = F * t + F c* t c+ F d * t RMS a a d t a+ t c+ t + t Hence, we can safely use DX50 C. = d 00 * * = 79 w Step1: Calculate the required acceleration and deceleration. In most applications, the value of acceleration equals the value of deceleration.since If you have any question in selecting PBA linear motor, please feel free to contact PBA SYSTEM TPE LTD. We will be happy to serve you. Tel: Fax:
23 P ba DX model Typical System Configuration: OR Digital Motion Controller Command Signal Servo Amplifier Encoder Feedback Encoder Feedback (for Sinusoidal Commutation) Linear Servomotor Module Linear Motion Contact us for customised specifications 0
24 P ba DX model Customized modules allow you to purchase the linear motor system as a complete package that is modular or plug and play.this simplifies design, reduces assembly time and lowers the cost of ownership. 1
25 pba group Distributors SIGAPORE PBA (S) Pte Ltd Headquarters Address: Woodlands Sector 1, Woodlands Spectrum I #03 3, Singapore 7306 Tel: (65) Fax: (65) info@pbagroup.net Website: PBA Solutions Pte Ltd Address: Woodlands Sector 1, Woodlands Spectrum I #03 3, Singapore 7306 Tel: (65) Fax: (65) Website: ihon Industrial Products Pte Ltd Address:159, Sin Ming Road, #0 01 Amtech Building Singapore Tel: (65) Fax: (65) nihon@starhub.net.sg Website: PBA Systems Pte Ltd (601191) Address: Woodlands Sector 1, Woodlands Spectrum I #03 3, Singapore 7306 Tel: (65) Fax: (65) sales@pbasystems.com.sg Website: PBA Technology Pte Ltd (QA51) Address: Woodlands Sector 1, Woodlands Spectrum I #03 3, Singapore 7306 Tel: (65) Fax: (65) enquiry@pbatechnology.com Website: PM PBA Pte Ltd Address: Woodlands Sector 1, Woodlands Spectrum I #03 3, Singapore 7306 Tel: (65) Fax: (65) pm pba@pba.com.sg PBA Spindles Pte Ltd Address: Woodlands Sector 1, Woodlands Spectrum I #03 3, Singapore 7306 Tel: (65) Fax: (65) sales@pba spindles.com Website: spindles.com Manufacturing Plants ETHERLADS PM BEARIGS B.V. Address: Galileistraat 7701 SK Dedemsvaart The etherlands Tel: (31) Fax: (31) info@pmbearings.nl PHILIPPIES PBA (S) Pte Ltd Philippines Rep Office Woodlands Sector 1, Woodlands Spectrum I #03 3, Singapore 7306 Tel: (65) Fax: (65) info@pbagroup.net Website: THAILAD PBA Systems (Thailand) Co., Ltd. Address: /35 Soi Lardprao 1, Lardprao Road. Jomphol, Chatujak Dist. Bangkok 900, Thailand Tel Fax E mail : support@pbathailand.com International Magnetics Technology Co., Ltd Address: ongkhae Industrial Estate /19 Soi SRDI Moo, Tambon Kokyae, Amphur ongkae, Saraburi 130, Thailand Tel: CHIA AIS Industrial Components Ltd Address: Rm , 3/F, Block A, Stars Plaza, Hua Qiang Bei Road, Futian District, Shenzhen, China Zip: 510 Tel: (6 775) , Fax: (6 775) szsales@hkais.com ingbo Jingfeng Magnets Co Ltd Address: inbo Economic & Technical Development Zone G1. o7, Xiaogang, inbo China Postal Code Tel: (6 57) Fax: (6 57) jfm@mail.nbptt.zj.cn inbo Konit ihon Magnetics Co Ltd Address: inbo Economic & Technical Development Zone China Postal Code Tel: (6 57) Fax: (6 57) VIETAM PBA IDUSTRY Co., Ltd Address: #0 Thep Moi Street, Ward 1, Tan Binh District, Hochiminh City. Tel: () Fax: () son pba@vnn.vn Website: Catalogue PBA SYSTEMS 0009 Every care has been taken to ensure the correctness of the information contained in the book but no liability can be accepted for any errors or omissions. Copyright reserved. This book or parts thereof may not be reproduced without our permission. MALAYSIA PBA Industries (M) Sdn Bhd Address: o 1A, Ground Floor Aked Esplanad, Jalan 1/155B Bukit Jalil Kuala Lumpur Tel: (03) Fax: (03) pbamal@tm.net.my PBA Industries (JB) Sdn Bhd Address: 3 01, Jalan Permas 9/ B. B Permas Jaya, 1750, J.B. Malaysia Tel / Fax: PBA Industries (PG) Sdn Bhd Address: 17 5, Bayan Point, Medan Kampung Relau, 11900, Penang, Malaysia. Tel: (0) / Fax: (0) inquiries@pbaindustries.com.my HOG KOG AIS Industrial Components Ltd Address: Rm.1, /F, ew Tech Plaza 3, Tai Yau Street, San Po Kong, Kowloon, Hong Kong China Tel: (5) Fax: (5) aishk@netvigator.com PBA AIS Systems Ltd Address: Rm.1, /F, ew Tech Plaza 3, Tai Yau Street, San Po Kong, Kowloon, Hong Kong China Tel: (5) Fax: (5) aishk@netvigator.com IDIA PBA Technology Pte Ltd Address: o. 51, nd Floor, Mastermind 1 "Royal Palms" Aerey Colony, Goregaon (East), Mumbai , India Tel: Fax: pbain@pbatechnology.com IDOESIA PT PBA Indonesia Address: JI. Bulevar Raya. Block RA11 o. Kelapa Gading, Jakarta Utara 10, Indonesia Tel: (+6) Fax: (+6) H/P: (6) rayac@cbn.net.id UK Hansell Composites Ltd Address: T Dicken Industrial Estate Station Road, Stokesley Middlesbrough, Cleveland, TS9 7AB ed Kingdom Tel: + (0) Fax: + (0) sales@fibre lyte.co.uk TAIWA JAPA KOREA USA SWITZERLAD THE ETHERLADS GERMAY UK ITALY ISRAEL
26 S Y S T E M S PBA Systems Pte Ltd Address:, Woodlands Sector 1 #03 3 Woodlands Spectrum 1 Singapore 7306 Tel: [+65] Fax: [+65] sales@pbasystems.com.sg Reg. o.: R M A K E S A D I F F E R E C E
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