BLMC Series. Linear Motors. Compact size for tight space constraints; 57.2 mm x 31.8 mm cross section
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1 BLMC Series Linear Motors Compact size for tight space constraints; 7.2 mm x 31.8 mm cross section Continuous force to N (41.4 lb); peak force to N (16. lb) Non-magnetic forcer coil provides high force with zero cogging for super-smooth velocity and position control Optional cooling for higher rms force Follows the 2011/6/EU RoHS 2 Directive Aerotech s U-channel BLMC series compact linear motors are only 7.2 mm x 31.8 mm and designed for high force in a compact package. Ideal for both high-accuracy positioning and highthroughput applications, BLMC series motors are direct drive consisting of a noncontacting forcer coil and Uchannel rare-earth magnet track. This design eliminates backlash, windup, wear and maintenance issues associated with ball screws, belts, and rack and pinions. The compact moving forcer coil assembly contains Halleffect devices, and a thermal sensor, and is constructed of reinforced ceramic epoxy. This ironless design eliminates eddy-current losses that otherwise would limit speed and produce additional heat. For highest rms force, optional air cooling is available. Offering high peak forces in its standard configuration, BLMC motors are available with special high-power magnets that can increase output force. The BLMC series nonmagnetic forcer eliminates cogging and magnetic attraction to allow for extremely smooth motion and very tight velocity and position control. These linear motors are ideal for any application that requires high levels of positioning resolution and accuracy. BLMC series linear motors are forgiving to align, easy to assemble, and keep the magnetic field well-contained. Magnet tracks are stackable for any travel length. They are also suited for cleanroom use as they produce no particulates. The BLMC can be driven using standard Aerotech brushless amplifiers and controllers to provide a complete integrated system. The BLMC is shown with Aerotech s linear motor line. 1
2 BLMC Series SPECIFICATIONS BLMC Series Linear Motors Motor Model (assumes -P magnet track) Units BLMC-92 BLMC-142 BLMC-192 BLMC-267 Performance Specifications (1,2) Continuous Force, 1.4 bar (20 psi) (3) N (lb) 7.1 (16.9) (27.0) 14.7 (34.8) (41.4) Continuous Force (3) N (lb) 44. (10.0) 77.7 (17.) (24.0) 123. (27.8) Peak Force (4) N (lb) (67.6) (108.2) (139.1) (16.) Electrical Specifications (2) Winding Designation -A -A -A -A BEMF Constant (Line to Line, Max) Continuous Current, 1.4 bar, 20 psi (3) Continuous Current, No Forced Cooling (3) V/m/s (V/in/s) (0.29) (0.4) (0.78) (1.0) Peak Current, Stall (4) Force Constant, Sine Drive (,6) N/ (lb/) 9.89 (2.22) N/ (lb/) (3.14) (.88) (8.48) 0.63 (11.38) Motor Constant (3,) N/ W (lb/ W).67 (1.27) 8.24 (1.8) (2.31) 11.2 (2.9) Resistance, 2 C, (Line to Line) Ω Inductance (Line to Line) mh Thermal Resistance, 1.4 bar, 20 psi C/W Thermal Resistance, No Foced Cooling C/W Maximum Bus Voltage VDC 340 Mechanical Specifications Air Flow, 20 psi m 3 /s 1.7x x10-3 (SCFM) (3.6) (3.2) Coil Weight kg (lb) 0.16 (0.3) 0.26 (0.7) 0.34 (0.7) 0.2 (1.14) Coil Length mm (in) 91.0 (3.8) (.9) (7.6) (10.1) Heat Sink mm (in) 18.1 (4.16) (6.00) Magnet Track Weight kg/m (lb/ft) 6.9 (4.42) Magnet Pole Pitch mm (in) (2) 0.98 Standards 2011/6/EU RoHS 2 Directive Notes: 1. Performance is dependent upon heat sink configuration, system cooling conditions, and ambient temperature. 2. All performance and electrical specifications ±10%. 3. Values 100 C rise above a 2 C ambient temperature, with motor mounted to the specified aluminum heat sink. 4. Peak force assumes correct rms current; consult Aerotech.. Force constant and motor constant specified at stall. 6. All Aerotech amplifiers are rated ; use torque constant in N m/ when sizing. 7. Maximum winding temperature is 12 C. 8. Ambient operating temperature range 0 C - 2 C. Consult Aerotech for performance in elevated ambient temperatures (8.0) BLMC linear motor is used in a high-performance Aerotech precision positioning stage. 2
3 BLMC Series SPECIFICATIONS Motor Model (assumes -S magnet track) Units BLMC-92 BLMC-142 BLMC-192 BLMC-267 Performance Specifications (1,2) Continuous Force, 1.4 bar (20 psi) (3) N (lb) 4.1 (12.2) 86.6 (19.) (2.0) 132. (29.8) Continuous Force (3) N (lb) 32.0 (7.2) 6.0 (12.6) 76.8 (17.3) 88.9 (20.0) Peak Force (4) N (lb) (48.7) 346. (77.9) 44. (100.2) 29.9 (119.1) Electrical Specifications (2) Winding Designation -A -A -A -A BEMF Constant (Line to Line, Max) Continuous Current, 1.4 bar, 20 psi (3) Continuous Current, No Forced Cooling (3) V/m/s (V/in/s) 8.18 (0.21) (0.39) (0.6) (0.7) Peak Current, Stall (4) Force Constant, Sine Drive (,6) N/ (lb/) 7.12 (1.60) N/ (lb/) (2.26) 18.8 (4.24) (6.11) 36.4 (8.20) Motor Constant (3,) N/ W (lb/ W) 4.08 (0.92).94 (1.33) 7.41 (1.67) 8.29 (1.86) Resistance, 2 C, (Line to Line) Ω Inductance (Line to Line) mh Thermal Resistance, 1.4 bar, 20 psi C/W Thermal Resistance, No Foced Cooling C/W Maximum Bus Voltage VDC 340 Mechanical Specifications Air Flow, 20 psi m 3 /s 1.7x x10-3 (SCFM) (3.6) (3.2) Coil Weight kg (lb) 0.16 (0.3) 0.26 (0.7) 0.34 (0.7) 0.2 (1.14) Coil Length mm (in) 91.0 (3.8) (.9) (7.6) (10.1) Heat Sink mm (in) (3.00) (4.32) Magnet Track Weight kg/m (lb/ft) 7.11 (4.76) Magnet Pole Pitch mm (in) (2) 0.98 Standards 2011/6/EU RoHS 2 Directive Notes: 1. Performance is dependent upon heat sink configuration, system cooling conditions, and ambient temperature. 2. All performance and electrical specifications ±10%. 3. Values 100 C rise above a 2 C ambient temperature, with motor mounted to the specified aluminum heat sink. 4. Peak force assumes correct rms current; consult Aerotech.. Force constant and motor constant specified at stall. 6. All Aerotech amplifiers are rated ; use torque constant in N m/ when sizing. 7. Maximum winding temperature is 12 C. 8. Ambient operating temperature range 0 C - 2 C. Consult Aerotech for performance in elevated ambient temperatures (.79) 3
4 BLMC Series DIMENSIONS BLMC Series Linear Motors 9. [0.38] 12.3 [0.49] 9.1 [0.36] 9.1 [0.36] 2.3 [0.09] 12. [0.49] M4 X 0.7 X 4.0 [0.16] Dp. "E " Mtg. Holes P er S ide 16.8 [0.66] Air C ooling P ort For 3mm[1/8"] ID. Tubing ( Lef t E x it Air C ooling Option S hown) "D" - Forcer Length M4 X 0.7 X 2. [0.10] Dp. "F" Mtg. Holes Power Cable 70 [30] Lg. Hall S ens or Sensor Cable 70 [30] Lg. Forcer 9.3 [0.37] Forcer Width 31.8 [1.2] Air C ooling P ort ( Optional - Lef t E x it S how n 1.3 [0.0] 0.4 [1.98] 7.2 [2.2] Total Height 46. [1.83] Magnet Track Height 0.0 [1.97] Typ. M4 X 0.7 X 6.4 [0.2] Dp. "C " Mtg. Holes "A" - Magnet Track Length 12. [0.49] 12. [0.49] Typ. 4. [0.18] Magnet Track Ø4.3 [0.17] Thru. Ø7.9 [0.31] C'Bore X 2.4 [0.09] Dp. "B " Mtg. Holes Dimensions - millimeters [inches ] 31.8 [1.2] Magnet Track Width Magnet Track / Forcer Clearance 0.7 [0.03] Per S ide 4.4 [0.17] Coil Width.9 [0.23] U-channel Air Gap Magnet Track Model No. MTC 10 MTC 20 MTC 30 MTC 40 A 10.0 [.91] 20.0 [9.84] 30.0 [13.78] 40.0 [17.72] B C MTC [19.68] Forcer Model No. D E F BLMC-92 BLMC [3.66] [.63] BLMC [7.60] 7 12 BLMC [10.] 8 20 Add 9. [0.38] To Forcer Length "D" For Optional Cooling 4
5 BLMC Series ORDERING INFORMATION Ordering Example BLMC-142-A -ACC -NH -S -70 -MTC10P Series Air Cooling Hall Effect Preparation Cable Length Magnet Track BLMC-92 BLMC-142-A BLMC-192-A BLMC-267-A BLMC-x-x -ACC -A -ACR -NC -H -NH BLMC Brushless Linear Servomotor BLMC-92 Linear motor forcer with hall effect sensors and thermistor, 44. N (10.0 lb) continuous force with no air and -P track, 32.0 N (7.2 lb) continuous force with no air and -S track BLMC-142 Linear motor forcer with hall effect sensors and thermistor, 77.7 N (17. lb) continuous force with no air and -P track, 6.0 (12.6 lb) continuous force with no air and -S track BLMC-192 Linear motor forcer with hall effect sensors and thermistor, N (24.0 lb) continuous force with no air and -P track, 76.8 N (17.3 lb) continuous force with no air and -S track BLMC-267 Linear motor forcer with hall effect sensors and thermistor, 123. N (27.8 lb) continuous force with no air and -P track, 88.9 N (20.0 lb) continuous force with no air and -S track BLMC-x-x Linear motor forcer with hall effect sensors and thermistor -S -V -UHV MTC10P MTC20P MTC30P MTC40P MTC00P MTCxP MTC10S MTC20S MTC30S MTC40S MTC00S MTCxS Winding -A 76 cm (2. ft) flying leads std Air Cooling -ACC -A -ACR -NC Air cooling, rear center fitting exit Air cooling, rear left-side fitting exit Air cooling, rear right-side fitting exit No air cooling manifold Hall Effect -H Hall effect sensors included -NH No hall effect sensors included Preparation -S Standard preparation -V Vacuum preparation for 10-6 Torr -UHV Ultra-high vacuum preparation, contact factory Cable Length mm high-flex cable meter high-flex cable Magnet Tracks MTC10P MTC20P MTC30P MTC40P MTC00P MTCxP MTC10S MTC20S MTC30S MTC40S MTC00S MTCxS Compact "U" channel magnet track for use with BLMC-series forcers, 10 mm (.9 in) length Compact "U" channel magnet track for use with BLMC-series forcers, 20 mm (9.8 in) length Compact "U" channel magnet track for use with BLMC-series forcers, 30 mm (13.8 in) length Compact "U" channel magnet track for use with BLMC-series forcers, 40 mm (17.7 in) length Compact "U" channel magnet track for use with BLMC-series forcers, 00 mm (19.7 in) length Custom "U" channel magnet track, for use with BLMC-series forcers Compact "U" channel magnet track for use with BLMC-series forcers, 10 mm (.9 in) length. Magnets only on Compact "U" channel magnet track for use with BLMC-series forcers, 20 mm (9.8 in) length. Magnets only on Compact "U" channel magnet track for use with BLMC-series forcers, 30 mm (13.8 in) length. Magnets only on Compact "U" channel magnet track for use with BLMC-series forcers, 40 mm (17.7 in) length. Magnets only on Compact "U" channel magnet track for use with BLMC-series forcers, 00 mm (19.7 in) length. Magnets only on Custom "U" channel magnet track, for use with BLMC-series forcers. Magnets only on
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