HMI: Operator panels, Touch panels and Monitors. Programmer devices Power supplies Industrial PCs
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2 INDEX UNIS GROUP IN GENERAL UNIS Group offers continuity We believe that our customers should have the ability to continue using their existing UNIS Group in General Repairs Exchange possibilities UNIS Group - established in is an international service company that specialises in repairing and selling industrial electronics. The electronics systems as long as possible. Based on this philosophy not only do we provide service on all updated and new electronics, but also on old and obsolete parts that the original Sales Contract options Industrial projects Repair and testing process Cleaning Testing are cleaned, repaired and tested in accordance with strict quality standards. Broad expertise To respond effectively to problems, we employ a number of expert technicians supported by first-class measurement manufacturer doesn t support anymore, end-of-life products. We don t want to see our customers forced to update or invest in complete new systems. Warranty You will receive up to 2 years warranty on repairs, sales and exchanges Equipment Brand independent repairs equipment and many test facilities. Our large stock of spares makes it possible to resolve defects even more quickly. No fix, no fee We have fixed prices for repairs. You know 12 PLCs in advance the amount you have to pay HMIs Frequency drives and soft starters From PLCs to drives, from HMIs to robot electronics. We are your partner in the repair and service of industrial electronics: Repairs are always based on a no fix, no fee basis Servo drives Robot electronics CNC electronics PLCs Frequency drives Soft starters HMI: Operator panels, Touch panels and Monitors For many companies, we are a unique service partner for solving their production problems by repairing (or replacing) defective industrial electronics. If you have any Specials Servo motors Servo drives CNC controls Robot electronics Programmer devices Power supplies Industrial PCs questions please contact our sales team by phone or by uksales@unisgroup.com. Servo motors PCBs We will be delighted to provide you with What a one-stop-shop means for you is trusted advice on the management, just one supplier for the repair and sale of maintenance and repair of your industrial industrial electronics and servo motors! electronics. 2 3
3 REPAIR UNIS Group repairs more than 41,000 parts a year. Repair departments are located at the headquarters in the Netherlands and in China, Brazil and the United Kingdom. The English repair department is located in Northampton. Professional engineers repair at component level, supported by advanced measuring and test equipment. We are specialists in the repair of both end-of-life as well as new electronics. Fixed prices After the electronic part has been received, you will receive a quote. We have a database consisting of over 300,000 different industrial electronics, each with their repair price. The repair price is fixed. You know in advance the amount you have to pay. No fix, no fee All repairs are carried out on a no fix, no fee basis. In exceptional cases, when we are not able to repair your electronics, no fee will be charged. Depending on our agreement the repair will either be shipped back to you or disposed of in a responsible manner. Urgent repairs 24 7 Is your production at a standstill because of defective electronics? We can offer you a solution by carrying out urgent repairs. We will immediately start repairing the defective part on arrival at our premises. You can choose our exchange service if a similar part is available in our stock. A cost effective option in which we send a tested spare part directly from our stock, in exchange for the defective electronics. We offer a 24/7 service to minimise your production standstill. At an extra cost, urgent repairs are also possible after office hours and during the weekend. With a response contract, you can reduce / minimise these extra fees. Component analysis Delivery times are subject to availability of components. When components required for a repair are not in our stock, it is hard to meet the delivery time. To minimise the risk of components being out of stock, we have taken the following precautions: We have an automated order system for components. When a minimum stock level has been reached, components are automatically ordered. All unknown industrial electronics are analysed by our Component Analysis Department. Components that are not in stock are purchased. UNIS Group has a stock of over 35,000 different components. Preventative maintenance Not only are the defective components replaced during a repair, but also time critical components are replaced as standard. This significantly reduces the chance of a new defect in the future. Preventative replacement of time critical components prevents other components becoming defective and minimises the risk of a final defect of the electronics. We also offer preventative maintenance as a separate service. The chance of production standstill is minimised considerably when your electronics have had preventative maintenance procedures. Instead of being unpleasantly surprised you can plan the maintenance yourself. Ask our sales team for personalised advice on how we can help you. 4 5
4 EXCHANGE SERVICE CONTRACT OPTIONS Do you have defective parts for repair? You can choose our exchange service if a similar Our contract options enable us to offer a customized service. With your personal The cost of the agreement depends on the listed parts. We will send you a quote based Redesign of existing electronics We produce custom-made (end-of-life) part is available in our stock. When you contact at UNIS Group you can jointly decide on the list of parts requested. electronics based on your specific needs. choose to exchange, we will ship the part which form of contract is best suited to serve This prevents you from having to invest in to you right away. After you have received your company s needs and requirements. Benefits: an entirely new system; instead, we will the working part from us you will have one Exchanging the defective spare part alter the electronics of your existing trusted month to send your defective part back to The following options are available: within 24 hours machine and ensure that it will remain us. By choosing our exchange service you will shorten your production standstill period. Response contract Under this contract, we are available 24/7 Minimising downtime costs Deferment of new investments Higher return on capital expenditure operational. If the electronics you need are obsolete, we SALES Stock > spare parts UNIS Group keeps an extensive stock of spare parts for many well-known brands including: ABB, Allen-Bradley, Bosch Rexroth, Danfoss, in the event of defects. Your repair is given priority. Within four hours of receiving your defective part we will start the repair. With a response contract, you can reduce / minimise urgency fees. Stock agreement (Critical stock) We can ensure you the availability of spare Security of service You can minimise the costs of production standstill caused by defective industrial electronics. If you are interested, please do not hesitate to contact us to discuss the options. can also conduct a thorough analysis and redesign them for you. Developing specific test systems We also build test systems upon request. These allow us to thoroughly test all kinds of specific repairs planned for our customers at Fanuc, Heidenhain, Hitachi, Indramat, Kuka, Lauer, Lenze, Mitsubishi, Modicon, Omron, Philips, SEW, Siemens, Telemecanique and Texas Instruments. Fast delivery from stock makes it possible parts based on a provided list of your critical stock. The spare parts that you need can be delivered within 24 hours. For special rates, we can also ensure a faster delivery. The parts will always be available immedi- INDUSTRIAL PROJECTS our R&D department. A problem sometimes seen with regard to modules is that the connection data and/or controls of the software are unknown. We can develop tests for these cases as well, to minimise downtime of your production ately for the duration of the agreement. UNIS Group has a Research and which will make the modules testable. process. You can view our current stock on This means that you can minimise the costs Development (R&D) Department that is our website at involved in an unscheduled production specifically established to solve technical Do you have a specific project or an issue in standstill as a result of defective industrial problems. Our skilled technicians start their your production environment? We would be electronics. projects in collaboration with the customer. happy to help with a solution. Please feel These projects are extremely diverse, with a free to contact us without any obligation. wide range of industrial applications. Our expert technicians are at your service. 6 7
5 1 REPAIR AND TESTING PROCESS CLEANING In industrial operating processes, electronics are exposed to dirt, moisture and other dangers that UNIS Group has established the following profes- can shorten the lifespan of the equipment. Dirt sional repair process. can also cause problems in the production process and can even affect the end product. Professional sional 2 3 On receipt of the defective industrial electronics cleaning of sensitive components is therefore e they are inspected and, if necessary, cleaned. essential. We have specialised equipment to clean After this process we confirm the quotation with your electronics. the customer and the electronics will be repaired. The basis for every repair is the exchange of The process in short You send the industrial electronics to us. time critical components. When the defect is not solved with exchanging these, a comprehensive 1. We dismantle the equipment and isolate the fault search is carried out to locate the defect. components to be cleaned. After finishing the repair the electronics are, if possible, thoroughly tested. 2. A washing machine, filled with cleaning fluid, uses ultrasonic vibrations to separate dirt from the component We then thoroughly rinse the component in a special bath of demineralised water. 4. The drying time depends on the size of the electronics. 5. The dismantled electronics are reassembled. 6. All cleaned electronics are carefully tested, if possible, to guarantee 100% operation. 7. The component is carefully packaged and returned to you
6 TESTING Repaired and refurbished industrial electronics are, if possible, thoroughly tested. We have more than 300 test systems for a wide range of brands and types at our disposal. When you are not sure if your industrial electronics are fully functional, we can test the electronics for you. When the test results show that the electronic item is defective, you can choose to let us repair it. The result of the test can also be that the electronics are not defective but the time critical components show signs of usage. In this case we will advise preventative maintenance. EQUIPMENT In order to offer a professional analysis and repair, our engineers use professional equipment. We have the following analysing equipment at our disposal: Curve tracer Oscilloscope Multi meter Calibrator Infrared camera We also have the following repair equipment at our disposal: BGA removal and placement device Hot air device for removal and placement of SMD components Professional solder and de-solder devices BRAND INDEPENDENT REPAIRS UNIS Group repairs at component level. Regardless of the brand, types and series, we can repair it for you. We have experience with a variety of brands such as: ABB AEG Adept Allen-Bradley Danfoss Fanuc Indramat Kuka Lenze Modicon Omron Philips Schneider Siemens Stäubli Telemecanique Texas Instruments Warranty You will receive up to 2 years warranty on repairs, sales and exchanges
7 PLC REPAIR UNIS Group has extensive experience in the repair of the modules below: CPUs I/O modules Power supplies Interface cards Programmer devices Industrial PCs Industrial networks: Profibus CAN-bus Profinet Device Net Ethernet RS422/485 ASI-bus Sercos Interbus With CPUs, the following tests are carried out: Memory test by loading a program; Memory test by disconnecting necting the power; Controlling the input- and output modules / communication modules that are connected to the processor, when necessary. Testing All connections on the electronics are, if possible, carefully tested. You will receive up to 2 years warranty on the repair. Connections such as: Analogue input - and output Temperature inputs Power supply (under power) Communication connections Encoders Programmer connections 12 13
8 Products PLCs ABB AEG ENDRESS & HAUSER FESTO ELECTRONIC 07KR240 A120 FXN 671 FPC201 Advant A250 NT 471 Controller 31 Freelance 2000 Procontic CS31 T200 ALLEN-BRADLEY B&R FISHER ROSEMOUNT GE FANUC 1756 NT40 Delta V Micrologix 1500 NT PLC5 Genius SLC500 Series Five SLC Bulletin 1771 universal I/O BOSCH REXROTH EBERLE HITACHI HONEYWELL PG1220 Series PLS 511 EC IPC EC2 IPC H250 IPC IPC IPC
9 Products PLCs IDEC KLÖCKNER MOELLER (EATON) OMRON ALFA LAVAL CPM1A FA1 Suco Control CQM1 Various Micro-1 PS316-PS22-PS24 CQM1H Winbloc Sysmac C 200 HE SYSMAC C20 Sysmac CVM1 Sysmac CV500 Sysmac CV1000 Sysmac CV2000 I/O modules for CV CPU LANDIS & GYR MITSUBISHI PHILIPS PHOENIX PCAO Alpha P8 Compact line Interbus Melsec A P8 Rack line Melsec F PC20 Melsec Q MODICON MODICON/TELEMECANIQUE SAIA SATTCONTROL/SATTCON A120 TSX Micro PCD PBS Micro A984 Gould TSX Quantum PCD1 SC15-20 PCD2 Slimline PCD4 PCD
10 Products PLCs SCHNEIDER SR3 TSX Premium TSX Compact TSX Quantum SPRECHER + SCHUH SEStep TELEMECANIQUE TSX 7 TSX 17 TSX 27 TSX47 TSX DET/TSX DST SIEMENS ET200B ET200C ET200Eco ET200ISP ET200L ET200pro ET200R ET200S ET200U ET200X Logo S5-6GK communication modules S5- IP modules S5-100U S5-110A S5-110S S5-115U S5-130W S5-135W S5-150U S5-155U S5-90U S5-95U S5-WF modules S7-200 S7-300 S7-400 S S ET200SFC Programmers Siplus PROFIsafe TI (TEXAS INSTRUMENTS) 305 (Koyo) 405 (Koyo, Direct-Logic) TI PM550 VPU200 WAGO
11 HMI REPAIR UNIS Group has extensive experience in repairing operator and touch panels. Buying in new HMIs often results in changing installation dimensions. This problem doesn t occur if the defective item is repaired. Which is why we offer a wide range of alternatives in the repair of HMIs. We do not only fix the defective electronics, but we also have a wide range of foils and displays in stock for replacement. ent. If the original foil is not available we can use an in-house developed replacement foil. Testing After the repair the electronics are, if possible, carefully tested. You will receive up to 2 years warranty on the repair. Testing consists of the following procedures: Testing of the button or touch screenen Testing of the monitor Testing the communication connections Testing I/O modules, when installed 20 21
12 Products HMI SIEMENS ALLEN-BRADLEY UNIOP OP MP TP Panelview CP PROFACE TI (TEXAS INSTRUMENTS) PILZ Quickpanel Various Pitouch LAUER/BEIJER ALFA LAVAL PCS OP 22 23
13 FREQUENCY DRIVES AND SOFT STARTERS RS REPAIR UNIS Group has repaired frequency drives and soft starters for several years. We have substantial experience in repairing different brands, types and series, from the oldest to the latest models. We have an extensive test centre where, e, if necessary, we can test by high and continuous power up to 110 kw. You will receive up to 2 years warranty on the repair. Testing Testing frequency drives and soft starters consist of: Testing communication connections; Testing operator panels, when installed; Testing the control input digital and analogue; Testing under nominal power using three test facilities, where we can test 18 frequency drives at the same time; Testing under nominal power using one test facility, where we can test DC drives at the same time; Simodrives 611 are tested in a three-day e-day endurance test by high and continuous ous power up to 110 kw. This is a complete function test and test reports are available
14 Products Frequency drives and soft starters ABB AEG KEB KLÖCKNER MOELLER (EATON) ACS Microsemi Combivert DOL ACV 700 Minisemi RA REFU MITSUBISHI LENZE OMRON RD52 MR-J Sysdrive A SMD CONTROL TECHNIQUES DANFOSS AXOR PHOENIX CONTACT UNIDRIVE VLT MS Minispeed (MS) IBS IP 400 Comander MTS Masterspeed (MTS) IBS IP
15 Products Frequency drives and soft starters SEW SCHNEIDER ELECTRIC YASKAWA Movidyn Movitrack Movidrive Altivar 71 CiMR SIEMENS EM 300 Micromaster S110 Sinamics S120 Sinamics G110 Sinamics G120 Sinamics Simodrive Simovert Simovert Masterdrive MC/VC/FC Simovert P Simovert PM Simoreg Sinamics Softstarter 3RW3 TELEMECANIQUE Altivar VACON 10/20/100 CXS NXC NXL NXS NXP REO ELEKTRONIK Reovib MFS 268 Reovib MFS
16 SERVO DRIVE REPAIR UNIS Group has broad experience in the repair of servo drives. The functionalities below are part of the repair process: Power supply Interface modules Positioning modules Industrial networks Feedback I/O Testing After the drive is repaired, if possible, it will be tested. You will receive up to 2 years warranty on the repair. Testing a servo drive consists of: Testing of interface modules; Testing of communication connections; ons; Testing nominal power, when we have the motor at our disposal. If the motor is not available the drive is partially tested; Testing the feedback of the drive using an encoder simulator; Testing of I/O, when installed
17 Products Servo drives ATLAS COPCO BERGER LAHR SIEMENS BAUMÜLLER DMC WD Simodrive 610 BUS 3 Simodrive 611 BUS 6 VC Simodrive 650 Analog Simodrive 660 Digital Simodrive 690 Sinamics Posma A INDRAMAT (BOSCH REXROTH) ABB KOLLMORGEN/SEIDEL MITSUBISHI ANAX DIAX 1 DIAX 2/3 DKR Ecodrive 01 Ecodrive 03 Indradrive RAC DIAX 4 DKR SDS100 Microflex Motiflex 60WKS MELSERVO SA BOSCH ALLEN-BRADLEY FERROCONTROL B&R VM Darc system Acopos Servodyn-T 1394 Kinetix 6000 Powerflex 40 IMC S Class
18 Products Servo drives FANUC ELAU Alpha i Spindle drive Alpha A Alpha is PacDrive M PARKER LUST Digiplan BLH Digiplan BLX 150 SSD CPX2500 VF1000 Series M Mastercontrol MC 6000 Mastercontrol MC 7000 YASKAWA REOTRON Varispeed-626m5 Varispeed-656mr5 543LH/567LH 34 35
19 ROBOT ELECTRONICS REPAIR UNIS Group has considerable experience in repairing: Power supplies Teach pendants Servo drives used in robot electronicscs Processor boards Servo processor boards Safety boards System I/O boards Network interface boards Servo motors Testing After repairing the electronics, if possible, they are carefully tested. You will receive up to 2 years warranty on the repair. Testing of robot electronics consists of: Testing robot control electronics in the official control units Testing high power modules under nominal power Testing of teach pendants Testing of I/O modules Testing of interface modules Testing of safety modules 36 37
20 Products Robot electronics ABB ASEA MOTOMAN STÄUBLI IRC5 (3x) S2 XRC CS8C TX60L S2 (3X) S3 (2X) S4 (2X) S4C (2X) S4C+ (2X) ADEPT BOSCH YASNAC REIS 840 SR60 MRC SRV 16L IRT 40XX Adept One MV SRV 6 IRT 14XX Cobra 600 Cobra 600 AIB Cobra S650 Viper S650 FANUC KUKA R-J (2X) KRC1 (2X) R-J2 (2X) KRC2 (2X) R-J3 (2X) RC22/42 RC30/51 RC50/52 VKRC
21 CNC ELECTRONICS REPAIR UNIS Group has extensive experience in repairing CNC control units. The functionalities below are part of the repair process: Power supplies Control units Operator panels Interface boards Positioning modules Industrial networks Feedback I/O Testing When the repair is completed the CNC control unit will be, if possible, tested. You will receive up to 2 years warranty on the repair. The testing consists of: Testing communication connections Testing parameter memory Testing I/O, when installed Testing monitors in combination with the control unit Testing safety boards Endurance tests Testing extra encoder input connections with an encoder simulator 40 41
22 Products CNC electronics FANUC ALPHA 16 ALPHA 18 ALPHA 21 ALPHAi 16i ALPHAi 18i ALPHAi 21i Serie 0 Serie 15 Serie 6 Series 16 T Series 21I-TB HEIDENHAIN itnc530 REPAIR OF SPECIALS On receipt of the defective industrial electronics they are, if necessary, cleaned. After cleaning and confirming the quotation with the customer, the electronics will be repaired. The basis for each repair is to exchange time critical components. Then, according to our specialists, we exchange the components that are prone to malfunctions. We carry out comprehensive fault research to find the defect. Once the repair has been completed, we partially or fully test the electronics. SIEMENS 802D sl 840C 840D 840D sl Posmo Sinumerik Sinamics Specials can be a wide variety of industrial electronics such as custom-made electronics, electronics that are unknown and without any information or electronics that have been modified. Our specialists ensure a professional repair. Testing specials is carried out at component level with an oscilloscope and curve tracer
23 SERVO MOTOR REPAIR This department is specialised in the repair, refurbishing, adjustment and testing of servo motors. Servo motors repair process After cleaning the motor and diagnosing the defect you will receive a quote. The standard repair consists of replacement, if needed, of the bearings and cleaning/refurbishing the housing. Depending on the defective parts, after diagnosis, the following parts will be repaired/replaced: Feedback in the form of an encoder / resolver / tacho Brake Balancing the rotor Housing Refurbishing of damaged rotor shafts Fans Transmission Testing Testing servo motors consist of: Measuring / meggering the winding Testing the magnetism Testing torque of the motor when standing still Testing the brake Testing the feedback using several encoder testers Testing if the shaft is running smoothly Testing under load of a large amount of repair servo motors 44 45
24 Products Servo motors ABB ALLEN-BRADLEY LENZE SEW 3HAB 1326 AB MC09F CFM 3HAC MPL MCS CMD 3HNM MPF MDS CMP 8C MDF DFS 9C MCA DFY HDP KH Serie 4 and 5 PSF BAUMÜLLER BOSCH/INDRAMAT SIEMENS KUKA DS0G 2AD 1FK 1FK60 DSG MAC 1FK7 1FK61 FLI MDD 1FT 1FK71 DSM MHD 1FT5/6/7 MKD 1HU MSK 1PH MMD Posmo FANUC KEB NUM PANASONIC Alpha 42SM Servomac MSM Alpha i(s) 53SM Flexium(+) Beta C2SM001 BETAi D3SM E4SM 46 47
25 Products Servo motors BALDOR BERGER LAHR MITSUBISHI CONTROL TECHNIQUES BSM VRDM HC-SFS Unimotor FM HC-MFS Unimotor HD PARKER DEMAG FESTO SCHNEIDER ELECTRIC Various Various EMMS Lexium KOLLMORGEN/SEIDEL SSD EUROTHERM B&R OMRON AKM Various 8MSA R7 6SM 8LSA R
26 Products Servo motors YASKAWA MAVILOR SGMG SGMAH SGMGH USAGED BS BLS ATLAS COPCO ELAU AHD SB/SH/SM KRONES WE ALSO REPAIR: ISD401 AC Spindle Motors DC Servo Motors Mechanical Spindles Stepper Motors Disk Motors AC Induction Motors DC Shunt wound Motor Pumps Slip Ring Motors Schrage Motors Open Frame Motor This brochure has been compiled with the utmost care. However, UNIS Group Ltd may not be held responsible or liable in any way for inaccuracies or omissions relating to the content of this brochure. No rights can be derived from the content of this brochure
27 UNIS Group Ltd Unit 1 Summerhouse Place, Summerhouse Road, Moulton Park Industrial Estate Northampton, NN3 6GL P: F: I: E: uksales@unisgroup.com UKLtd-V
Defective electronics? Machine standstill? Looking for PLCs, drives, operator panels, power supplies, CNC or industrial PCs?
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INDEX UNIS GROUP IN GENERAL UNIS Group offers continuity We believe that our customers must have the ability to continue using their existing For many companies UNIS Group is a unique service partner for
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