Type KONTI 425 C, with swivel-mounted ruffler and wire drawing units. Press capacity up to 35 t/h, bale weight up to 700 kg

Transcription

1 Bale press Paal, overhauled Type KONTI 425 C, with swivel-mounted ruffler and wire drawing units Press power 100 t Press capacity up to 35 t/h, bale weight up to 700 kg

2 Technical specifications Manufacturer Paal`s Packpressen-Fabrik, Georgsmarienhütte, Germany Type Konti 425 C Year of construction 1993 Press power 100 t Specific forge pressure 12 KN/cm² Drive power 55 kw / 110 kw or 165 kw (1, 2 or 3 motors) Total connected load 198 kw Voltage rating 400 V Frequency 50 Hz Feed channel x mm Channel cross section 750 x mm Infilling volume 1,77 cbm Idle speed capacity approx. 940 cbm Operating press capacity approx. 340 cbm Press capacity / paper, cardbd. approx. 24 t/h at bulk density of 60 kg/cbm Press capacity / paper, cardbd. approx. 35 t/h at bulk density of 100 kg/cbm Bale weight kg Hours of operation h Tying system 4-fold, vertical Press weight approx. 35 t Transport dimensions x x mm (l x w x h) This machine is a used channel bale press exclusively used for paper, cardboard and foil. The press runs occasionally with one (55 kw) driving motor, two (110 kw) or with 3 motors of 165 kw. Alternatively, the third motor can be connected automatically as a power reserve according to requirements. The press power of 100 t is even possible in case that due to a minor electrical connection only one motor is running. By using this option the press velocity will be slightly reduced, only. Please see our video for better demonstration of the difference regarding press velocities with one respectively two running motors. The machine has been overhauled in our factory and may be visited according to prior agreement. Following steps of overhauling have been passed: Press derusted and lacquered new. Motors and pumps dismantled, tank and pumps cleaned. Motors with covering plates sealed up new. Motors verified, pumps cleaned. Hydraulic oil tank drained and cleaned completely. Heating rods for preheating of hydraulic oil verified and cleaned. All air filters and oil filters renewed. Indicator of tank filling level renewed. All hydraulic hoses renewed. Page 2/24

3 Tying system unit overhauled, needle check rail nuts and nuts of wire drawing replaced, bearings renewed and unwinding unit overhauled. 2 complete needles with bearings and guide rollers renewed, 2 needles overhauled. Guide rollers for the upper wire replaced. Wire guidance for the lower wire overhauled, guide rollers and bearings renewed. The press bottom being in a good condition had been overhauled already. The lateral press channel is in a good condition as well. The counter blades being in a good condition had been overhauled already. Upper guide rolls of press heading tool overhauled, bearings renewed. Lateral guiding rails adjusted new. Wire deflection for the lower wire overhauled, rolls replaced. Scraper for the upside of heading tool overhauled, plastic abrasive wear plates replaced. Driving belt of upstream chipper verified, tension of belt adjusted. Hydraulic power unit overhauled for run in and move out the upstream chipper. Mounting of swivel-mounted ruffler overhauled, bearings renewed. Circulating pump for hydraulic oil overhauled, seal (Simmering) replaced and its housing sealed up new. Control panel overhauled, broken lamps and switches replaced. Page 3/24

4 Angular view in pressing direction left. The wire drawing units are not screwed at bottom for testing the press with material. Therefore they are weighed down with some weights, only. Hydraulic unit with 3 driving motors of each 55 kw, a hydraulic oil tank containing 3100 litres of hydraulic oil (oil not included in scope of delivery). Tank was cleaned, all oil and air filteres are new. Page 4/24

5 Feed channel with overhauled swivel-mounted ruffler Angular view towards the pressing direction left Page 5/24

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8 Hydraulic oil tank with the 3 driving motors after having been cleaned. Motors and pumps were dismantled, tank and pumps were cleaned. Motors with covering plates have been sealed Page 8/24

9 Motors have been verified, pumps were cleaned, hydraulic hoses were renewed. Hydraulic oil tank was drained and cleaned completely. View from left side. Page 9/24

10 Hydraulic oil tank drained and cleaned completely. View from right side. Heating rods for preheating of hydraulic oil verified and cleaned. Page 10/24

11 All air filters have been replaced. All oil filters have been replaced and sealed up new. Page 11/24

12 Indicator of tank filling level has been renewed. All hydraulic hoses have been replaced. Page 12/24

13 View from overhauled tying system unit Needle check rail nuts and nuts of wire drawing were renewed, bearings replaced, unwinding unit has been overhauled. Page 13/24

14 Detailed view of unwinding unit 2 needles with bearings and guide rollers renewed completely, 2 other ones overhauled. Page 14/24

15 Wire deflection rollers for the upper wire have been renewed. Detailed view of renewed wire deflection rollers Page 15/24

16 Wire guidance for the lower wire has been overhauled, deflection rollers and bearings were renewed. Detailed view of renewed deflection rollers with its bearings Page 16/24

17 The press bottom being in a good condition had been overhauled already. The lateral press channel is in a good conditon as well. The counter blades being in a good condition have been renewed already. Page 17/24

18 View of overhauled heading tool. Bearing of upper guide rolls, rolls overhauled. Lateral guide rails were adjusted new. Detailed view of replaced bearings and of overhauled rolls Page 18/24

19 Wire deflections for the lower wire were overhauled, rolls have been renewed. Detailed view of replaced guide rollers for the lower wire guiding Page 19/24

20 Scrapers for upside of heading tool were overhauled, plastic abrasive wear plates have been renewed. View of overhauled swivel-mounted ruffler Page 20/24

21 Hydraulic power unit overhauled for run in and move out the swivel-mounted ruffler Page 21/24

22 Detailed view of dismantled and overhauled power unit for run in and move out of swivel-mounted ruffler Detailed view of overhauled fixture of swivel-mounted ruffler with replaced bearing. Page 22/24

23 Control cabinet with operating panel Operating panel has been overhauled, broken lamps and switches have been replaced. Page 23/24

24 Circulating pump for hydraulic oil was overhauled, seal (Simmering) was renewed and its housing has been sealed Powered by TCPDF ( Page 24/24