UNICUT SERVODRIVE WIRE SAW SYSTEM

Transcription

1 UNICUT SERVODRIVE WIRE SAW SYSTEM

2 2 demco.ch know how Demco Technic AG has been developing and producing special-purpose machine and tools for modern concrete processing since Electrical wall saws with high-frequency technology, lightweight core drill rigs and reliable demolition tools are just some of the technical innovations successfully launched by Demco Technic. You too can benefit from our expertise, and experience the power of our Swiss concrete processing technology for yourself. GAMMA HF-Wandsägen

3 3 Swiss Made All our products are developed, designed and produced in-house. Demco Technic AG stands for the highest Swiss quality. EXPERIENCe FOUNDATION OF SUCCESS Our products have an enthusiastic following with customers in many countries, who benefit from the capability to perform all types of work in the field of structural demolition (drilling, cutting, crushing and sawing concrete) in a clean, efficient and convenient manner. We offer electrical wall saws, wire saws, core drill rigs up to Ø 1000 mm, demolition tools, and various accessories. This range is complemented by a comprehensive selection of tools. Professional advice and excellent service provision make Demco Technic AG your all-round partner.

4 4 demco.ch UNICUT SYSTEM DESIGN The UNICUT is completely enclosed in operation, guaranteeing a high standard of safety and minimal dust emission. All safety guards are naturally easy to open, dismantle and of lightweight construction. Safety - The UNICUT is completely enclosed in operation, guaranteeing a high standard of safety. Transport - The UNICUT weighs only around 150 kg, so it is easy to transport. It has extra-large wheels, fitted with maintenance-free solid foam tyres. Swivel pulleys - The new developed UNICUT pulley system can be combined with all components, and operates with industrystandard fire tubes (2 ) Swiss made by Demco Technic AG Another Swiss innovation. The patented UNICUT winder system

5 5 how the UNICUT works The innovation - reinveted The UNICUT breaks with all known conventions, and adopts a new system for the drive and especially for storing the diamond wire. The patented UNICUT winder unit serves as drive and wire storage at the same time. The system is always ready to use, whether there is 2m or 20m in the storage magazine.the electronic controls the wire winding automatically. This means there is no need to interrupt the work process to expand the storage capacity. The UNICUT Servo wire saw works with the proven ServoDrive of the CAPTOR wall saw. Patented System The wire storage system patented by Demco Technic AG achieves an ideal combination of ServoDrive performance with minimal weight. Rapid working and minimal maintenance are the results of many years of development and extensive product testing. The advantages for you 25 m wire storage Uninterrupted working No wire twisting required Lightweight construction No slip on the drive wheel The UNICUT ServoDrive technology is smart, efficient and impressively user-friendly Customer comment

6 6 demco.ch COMPONENTs 1 swivel pulleys Together with the UNICUT system, a complete new roller system was also developed. With few components and standard fire tubes (2 ), all the necessary tasks can be solved. 2 3 user friendly Like all Demco Technic AG solutions, the UNICUT is user-friendly and has no extra unnecessary components. Just remove the guards to carry out setup or inspection work. The display shows easily and quickly System status such as: cutting speed, error messages, temparatures and more. investment- protection Only ONE drive system for wall saw and wire saw protects your investment and ensures easy handling. The UNICUT wire saw and the CAPTOR family of saws work with the same control units and drive units. Your advantage: All cables and control units can be used. Short instruction periods, operating wired or wireless possible. Runs at 16A or 32A power connection!

7 7 advantages ServoDrive 1 Low costs The ServoDrive works in a low speed range, minimizing material impact. Very long service intervals (200 hours) achieve extremely low operating and maintenance costs. 2 Light and economical The ServoDrive is about 40% lighter compared directly to conventional drives, and consumes up to 40% less power. 3 Paramount performance The ServoDrive drive delivers impressive performance with extremely high torque and the highest power density of any currently available drive technology. Servo drive CAPTOR Wall saw system WITH SERVODRIVE

8 8 demco.ch ACCESSORIES 1 universal stand The universal stand is symmetrical, so it can be used for all applications. Its solid construction ensures long service life and high precision Four adjusting spindles can be used for a reliable mounting on each surface.. 2 cross- turning- or extension clamp Use the modular system with standard fire tubes (2 ) and those accessories. With this you can realize all the necessary requirements for a safe guidance of the diamond wire. 3 Swivel pulley Ø200mm The UNICUT pulleys are the result of many years of experience and extensive product testing. Aluminium/steel construction for light weight. Replaceable rubber rolls for rapid, convenient and cost-efficient use. Choose as standard or with an adjustable contact roll for the reduction of wire vibrations.

9 9 ACCESSORIES 4 swivel pulley bracket Two swivel pulleys can be attached to the bracket, and can be combined with the other components. All components work with a smart self-release, which includes the clip and automatically re-opens. 5 mounting foot The mounting foot is used for securely mounting the UNICUT wire saw 6 fire tubes & various With the standard 2 firet tubes, all and all available components you can realize all devices as required. They can also be connected direct to the UNICUT wire saw.

10 10 demco.ch SYSTEM Product description Part No. Remarks "Wire saw system - UNICUT 16kW package "Wire saw UNICUT 16kW - extension kit for CAPTOR wall saw" Drive motor ServoOne 16kW power box CAPTOR 16-32A/16kW Manual control CAPTOR (wired & wireless) Battery charger V/10A 50Hz Motor cable Vector / Captor compl. 8 m Feed cable universal 7 wire / 8 m Water hose compl. 8 m water walve dowel feet UNICUT adjustable Accessories Complete stand with: Universal frame, cross clamp, package 2 swivel pulleys 200mm, fire tube 250mm, fire tube 500mm" Universal stand, for both sides Cross clamp Turning clamp Connection clamp fot 2" tube extension Swivel pulley 200mm standard Ø 200mm Swivel pulley 200mm with wire damper Ø 200mm Pulley carrier for 2 swivel pullies connection tube 2", selectable length (per meter) Lfm water lance complete Water splitter 1:2 (GEKA) Plunge tube complete tbd Hydraulic handpress HAT 81 80kN incl. case pressing inserts for hand press Joint connector and replacement pin for diamond wire Ø 10 / 11 mm GV-10 repair connector for diamond wire Ø 10mm 6033 thread connector for diamond wire Ø 10mm tbd mounting device for connector and pin tbd Angle grinder Ø 115, Makita 9558NB 9558NB 2in1 cut-off wheel for cutting the diamond wire

11 11 TECHNical data Drive motor Motor-type Power Operating voltage Drive wire speed Control voltage Manual control Feed drive Diamond wire-ø Diamond wire minimal Diamond wire maximal Water supply ServoDrive water-cooled 18.5kW 32Amp. / ca. 8kW 16Amp. 3x400 Volt 50 Hz UNICUT ServoDrive stepless 0-30m/sec. 48 Volt DC wired or wireless DC motor 10,5 mm approx. 3 m approx. 30 m Water lance Dimensions Height Width Length Weight exc. ServoDrive Weight incl. ServoDrive Weight mounting foot Weight swivel pulley incl. stand etc mm 740 mm 1300 mm 145 kg 155 kg 1.5kg 25 kg Radio control (EN 300,330, 301,489, 60950) Frequency band MHz Number of channels 69 Canal bandwith 25 khz Sensitivity -115dBm

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