Hydraulic Transverse Cutting Units WS15 - WS150 CUTTING UNITS
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1 Hydraulic Transverse Cutting Units WS15 - WS150 CUTTING UNITS
2 ADVANTAGES OF CUTTING TECHNOLOGY Extremely economic Extremely accurate cut Low vibration Low noise Suitable for underwater operations Low maintenance Suitable for narrow and deep trenches Recycling of excavated material HYDRAULIC TRANSVERSE CUTTING UNITS TRUE ALLROUNDERS INNOVATIVE ENGINEERING INDIVIDUAL SOLUTONS COMMITTED CUSTOMER SERVICE TEREX mission is to make innovative products. For over 40 years the TEREX Group has been manufacturing roadheading machines with cutting heads for mining and tunnelling operations. In the field of hydraulic transverse cutting units TEREX is the world-wide market leader and epitomises cutting-edge technology made in Germany. TEREX also offers solutions for special applications, such as cutting drums and slot cutting drums in various widths and diameters, drums for cutting tree stumps, and anti-dust systems for indoor operations. Behind TEREX products you will find a network of distributors who know the business inside out. Local dedicated service and support teams offer customers professional support before, during and long after the sale. From civil engineering to landscape gardening TEREX cutting units show their strength and flexibility in a multitude of applications. Various hydraulic motors and cutting heads can be attached to TEREX Schaeff cutting units, enabling an optimum adjustment to operating conditions. The product range comprises seven types of transverse cutting units with hydraulic drive powers of 15 kw, 30 kw, 45 kw, 60 kw, 90 kw, 120 kw and 150 kw respectively.
3 READY-MADE SOLUTIONS Did you know? It s not the power (kw) of a cutting unit / cutting head but the pick force that counts for effective cutting! Modern cutting units have sturdy spur gears powered by high-torque hydraulic Rock surface motors. Only transverse cutting units by TEREX have transmissions with gear reduction that boost cutting power. This feature is protected by European Patent No. EP B1 and US Patent No. 6,158,818. Cutting depth CUTTING TECHNOLOGY TEREX transverse cutting units meet state-of-the-art engineering standards and are constantly updated in close co-operation with technical universities. An optimum configuration and pick selection guarantee a high cutting performance and low pick wear. Designed for smooth running, low vibration, and equipment-friendly operation, our transverse cutting units are geared to optimum material crushing. Spacing of cuts Previous cut/pick Breakage zone Secondary fractures Rock surface Previous cut/pick Pressure bulb created by cutter pick Radial cracking PRODUCTIVITY The wide selection of drum and pick types means that TEREX cutting units can cut a wide range of rock types and strengths. Cutting performance depends mainly on rock hardness (compressive strength), toughness (tensile strength), and the content of abrasion-resistant minerals. As rock usually contains natural breakage lines or inclusions, even very hard rocks can be excavated successfully and economically. The cutting performance data shown in the chart are based on our experience. Cutting performance (m 3 /h) WS15 WS WS90N WS60N WS45N WS150N WS120N Compressive strength MPa MAIN FIELDS OF APPLICATION Trench and pipeline construction Building renovation and demolition Road construction Sensitive areas /grinding/profi ling
4 FIELDS OF APPLICATION 1 CANAL AND PIPELINE CONSTRUCTION 1 BUILDING RENOVATION AND DEMOLATION 2 TUNNELLING AND MINING 3 ROAD CONSTRUCTION 4 SENSITIVE AREAS 5 QUARRYING 6 LANDSCAPE GARDENING BIOREMEDIATION/SOIL MIXTURE 7 4 5
5
6 TECHNICAL DATA TEREX HYDRAULIC TRANSVERSE CUTTING UNITS AT A GLANCE CUTTING UNIT TYPES WS15N-LD WS15N-HD WS15N-XHD WS30N-MD WS30N-HD WS30N-XHD WS45N-MD Input power kw Power peak, max. kw Max. hydr. operating pressure bar Hydr. oil fl ow rate required l/min Hydr. oil fl ow rate recommended l/min Hydraulic motor cm Cutting head speed min l/min 40 l/min 50 l/min 70 l/min 80 l/min l/min 100 l/min 65 l/min 65 l/min 65 l/min 110 l/min 120 l/min 120 l/min 170 l/min Cutting head torque (350 bar) Nm Weight (w/out adapter) kg Excavator weight t WS15N WS30N WS45N WS CUTTING DRUM TYPES Cutting diameter A mm Cutting drum width, total B mm Width at gear shaft C mm Cutting depth D mm Total length E mm Connecting plate/ adapter F mm G mm No. of picks Stk. 2 x 24 2 x 47 2 x 24 2 x 33 2 x 28 2 x 39 2 x 28 Pick force, max kn 18.1 (XHD: 24.3) 19.1 (XHD: 26.6) Pick speed m/s x x DIMENSIONS CUTTING HEAD TYPES G F CD E B A drum drum Demoltion drum
7 A GUIDE TO PICK SELECTION WS45N-HD WS60N-MD WS60N-HD WS90N-MD WS120N-LD WS120N-MD WS150N-HD STANDARD PICKS for soft to medium-hard rock, e.g. asphalt, salt, slack l/min 120 l/min 140 l/min 240 l/min 250 l/min 310 l/min 360 l/min 190 l/min 200 l/min 210 l/min 340 l/min 400 l/min 500 l/min 550 l/min HEAVY-DUTY PICKS for medium-hard to very hard rock, e.g. limestone, concrete ,300 14,000 24,100 28,900 36,100 43, N WS90N WS120N WS150N WEAR-PROTECTED PICKS for very abrasive material, e.g. sandstone, blast-furnace crushed stone WOOD CUTTER PICKS for cutting tree stumps x 38 2 x 28 2 x 38 2 x 32 2 x 50 2 x 40 2 x FOR EVERY CARRIER AND EVERY APPLICATION TEREX transverse cutting units can be equipped with a standard range of different hydraulic motors, cutting heads and picks, ensuring a flexible adjustment to the specific carrier and operating conditions. Nonstandard solutions are also available. EXCAVATION DRUM for soft to medium-hard rock pick for maximum productivity and cutting performance no raised ridge (spiral blade) to limit pick penetration SCALING DRUM for soft to medium-hard rock - whenever a precise or smooth surface is required higher number of picks for accurate surfaces and reduced vibration but lower cutting performance DEMOLITION DRUM for medium-hard to hard rock and concrete wear-protected spiral blade for limited pick penetration, lower vibration and smoother operation
8 Hydraulic Transverse Cutting UNITS KEY SPECIFICATIONS Type WS15N WS30N WS45N WS60N Hydraulic input power kw 18/ Oil fl ow rate required l/min Cutting head width mm Weight, approx. kg Recommended excavator weight t Type WS90N WS120N WS150N Hydraulic input power kw Oil fl ow rate required l/min Cutting head width mm Weight, approx. kg Recommended excavator weight t Terex GmbH Schaeffstrasse 8 D Langenburg Germany TEL ++49 (0) 7905 / 58-0 FAX ++49 (0) 7905 / info-cmt@terex.com WEB Hydraulic Transverse Cutting Units-EN (1) Effective Date: August 1, Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. Copyright 2011 Terex Corporation Ref. no. TEREX585UK
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