Hydraulic Impact Hammers & Powerpacks

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1 Matters of trust Hydraulic Impact Hammers & Powerpacks

2 When the going gets tough, Junttan will keep you going Junttan has worked together with construction professionals for over 35 years. By gaining a comprehensive understanding of how to achieve the evolving, ambitious goals of modern construction business, we have tested and developed our hydraulic impact hammers to provide the best possible performance under all conditions. Our versatile selection of equipment ensures that for every construction challenge, the ideal solution can be found. Backed by comprehensive service and determination, Junttan ensures that no matter how demanding your next construction site might be, it will stand on a solid foundation. Paying close attention to the evolving needs of the construction industry, as well as sustainable development, we provide the deepest foundations, with as light a footprint on the environment as possible. Even the most durable, reliable and tough hammer wears down if it is not properly taken care of or used in a wrong way or task. That s where our comprehensive customer care steps in. Not only do we maintain and service your precious piling equipment for increased lifetime and performance, we also train your personnel to use it in the right way. This way, you will always make the most of your Junttan machinery, and get the best return for your investmet in the world s most advanced piling technology. 2 3

3 Junttan SHK-series is a revolutionary hammer that redefines piling efficiency. Combining our 35-year experience and close collaboration with contractors, the SHK-series meets the evolving needs of today s piling industry better than any alternative. Quiet, efficient and highly versatile, it sets the standard for all hydraulic impact hammers for years to come. Junttan SHK hammers vs Junttan HHK hammers: Tested and proven reliability and easy maintenance Up to 10 db lower noise level 9 to 18 % higher productivity Better adaptability the same hammer for several sites Extremely low environmental impact Efficiency on the terms of the environment Utilizing industry-leading technology and know-how, the Junttan hydraulic impact hammers will make the most of available opportunities, at every construction site. As up to 95 per cent of the hammer s energy is transferred to the pile and its progress, the pile installation can take place with optimal efficiency both when it comes to energy, time and costs. Junttan hammers are manufactured with a keen eye on sustainable development. As a result, they create less noise, vibration and emissions than conventional hammers. A smooth installation process helps ensure that everything takes place with as little impact on the environment as possible. 4 5

4 A solution to match the size of your project Junttan s solution is ingeniously functional. Our close cooperation with piling contractors is evident through the functionality of our equipment and well-planned details. Being environmentally friendly is rarely associated with heavy construction, but we take it as a priority. Our products serve your construction site s needs the best when they have been designed in accordance with the highest environmental standards. Low noise levels, rapid progress of the project and sustainability are valuable advantages in construction. Force is nothing without control. Pile sleeves for different pile types and sizes allow optimal transfer of impact energy to the pile. Rugged and reliable. Robust and simple frame design is the basis for a long working lifetime. Reduced vibration and noise levels are achieved through an innovative frame design. Optimised frame weight and balance guarantee high performance of the hammer. Hang it as you wish. Junttan hammers can also be crane suspended. Different accessories make crane suspension an easy process. It s a Junttan. Junttan invented the concept of the hydraulic piling hammer over 35 years ago. We have more experience in hydraulic piling hammers than anybody else in the world! Job rotation. A modular ram block and hammer frame allow the use of different sized ram weights with one hammer. This means that the hammer can be used optimally for different jobs. Operation in full control. The ingenious hydraulic and electrical system design allows the impact energy, blow rate and frequency to be steplessly adjusted according to soil conditions and pile type. Penetration counts. The relatively high mass of the ram and optimal impact velocity ensure maximal pile penetration. Strong but gentle. Accurate strokes and balanced hammer block acceleration prevent pile head damage and guarantee a long working lifetime of the hammer. Blue hammers are green. Hammers are equipped with shut-off valves which prevent oil leakages. Biodegradable oils can be used. All exhaust gas is filtered when Junttan powerpacks are used. Always in focus. Changeable pile reduction rigs and guides allow the pile to be optimally centred under the hammer. Not tied to one partner. The clever mounting system enables the hammer to be used with different kinds of leaders. High versatility. Easy to connect with different hydraulic systems. The hammer can be operated by the rig s hydraulic system or by separate powerpack. Low noise about big innovation. The innovative drive cap design allows superb efficiency and low impact noise. All impact energy is concentrated to the centre of the pile, allowing a measured efficiency ratio of more than 95% to be achieved. Time is money. Fast coupling of the drive cap makes quick changes of the pile sleeve or hammer cushion possible. 6 7

5 A focused effort for the best results The Junttan Powerpack allows you to get the most out of your hammer. By efficiently combining sheer power with an ability to perform, Powerpacks are able to ensure the most effective, reliable and flawless flow throughout the piling process. Thanks to their easy handling, excellent durability and top-notch fuel economy, Junttan Powerpacks enable optimal functionality even in the most demanding conditions. Junttan 10XCU powerpacks utilize the latest control technology, developed by Junttan, for sophisticated management of the piling process. Automatic oil flow control, together with the latest in engine technology ensure a highly economical and ecological operation. The Junttan Powerpack is ready for use quickly, and the low noise level further enhances its user-friendliness. It is a compact, yet powerful piece of equipment that can conveniently be transported from one construction site to another. 8 9

6 Junttan Hydraulic Impact Hammers & Powerpacks Technical features Junttan hammers are suitable for driving steel tube pipes, sheet piles, precast concrete and timber piles. The stroke and blow rates are steplessly adjustable to optimize the pile driving performance in all conditions. The ram weight can also be changed according to pile type requirements. Thus, one hammer can efficiently serve a wide range of different pile driving operations. The hammers can be mounted on all kinds of leaders, or can be freely suspended. Junttan Powerpacks are designed to be used with hammers, rotary heads and vibrators. The compact structure and remote control possibility enable them to be used in a wide variety of situations. Junttan Hydraulic Impact Hammer HHK-A series (Max. drop height 1,2 m / 3.94 ft) Junttan Hydraulic Impact Hammer HHK-S series (Max. drop height 1,5 m / 4.92 ft) Model HHK 3A HHK 4A HHK 5A 800 HHK 5A 880 HHK 7A HHK 12A HHK 14A Extensions 3/4/5A 4/5/6A 5/6A 5/7/9A 7/9A 12/14/16A 14/16A Max. Energy knm ft-lb Blows per bpm minute Ram Weight kg lb Total Weight kg lb Oil Flow l/min gal/min Operating bar Pressure PSI Hammer Length * mm in Recommend 10XCU 10XCU 10XCU 10XCU 10XCU 15CCU 30CCU 15CCU 30CCU Power Pack Model 15CCU 30CCU 15CCU 30CCU 15CCU 30CCU 15CCU 30CCU 15CCU 30CCU Extensions 3/4/5A 4/5/6A 5/6A 5/7/9A 7/9A 12/14/16A 14/16A Working pressure bar 110/141/ /175/ / /183/ / /183/ /209 psi 1595/2045/ /2538/ / /2654/ / /2654/ /3031 Max. Energy knm 35/47/59 47/59/71 59/71 59/82/106 82/ /165/ /188 ft-lb /34 718/ /43 398/ / /60 757/ / / / / * Weight and length include a standard drive cap and housing. Final weight and length depending on the used drive cap. Model HHK 5S HHK 7S HHK 9S HHK 10S HHK 14S HHK 16S HHK 25S Extensions 5/7/9S 7/9S 9/11S 10/12/14S 14/16/18S 16/18S 16/18S 25/28S Max. Energy knm ft-lb Blows per bpm minute Ram Weight kg lb Total Weight kg lb Oil Flow l/min gal/min Operating bar Pressure PSI Hammer Length * mm in Recommend 10XCU 10XCU 10XCU 15CCU 30CCU 15CCU 30CCU 20CCU - 30CCU 30CCU Power Pack Model 15ccu 30ccu 15CCU 30CCU 15CCU 30CCU Extensions 5/7/9S 7/9S 9/11S 10/12/14S 14/16/18S 16/18S 18/20S 25/28S Working pressure bar 145/203/ / / /174/ /231/ / / /273 psi 2103/2944/ / / /2524/ /3350/ / / /4192 Max. Energy knm 74/103/ / / /177/ /235/ / / /412 ft-lb /75 947/ / / / / / / / / / * Weight and length include a standard drive cap and housing. Final weight and length depending on the used drive cap. Junttan Hydraulic Impact Hammer SHK series (Max. drop height 1,2 m / 3.94 ft) Junttan Powerpacks Model SHK SHK SHK SHK Extensions 3/4-6 5/6 5/6-9 7/8-9 Max. Energy knm ft-lb Blows per bpm minute Ram Weight kg lb Total Weight incl. kg noise insulation lb Model 10XCU 15CCU 20CCU 30CCU Max. Pump Pressure bar PSI Oil rpm l/min gal/min Engine Max. Power kw hp Weight kg lb Total Weight w/o kg noise insulation lb Oil Flow l/min gal/min Operating bar Pressure PSI Hammer Length * mm in Recommend 10XCU 10XCU 10XCU 10XCU Power Pack Model 15CCU 30CCU 15CCU 30CCU 15CCU 30CCU 15CCU 30CCU Extensions SHK 100 3/4-6 SHK 100 5/6 SHK 110 5/6-9 SHK 110 7/8-9 Junttan Technical Factory Support Tel At your service every day from 06:00 to 22:00 (GMT+2) service@junttan.com for Junttan piling equipment Working pressure bar 146/194/243/ / /197/230/262/ /262/295 psi 2118/2814/3524/ / /2857/3336/3800/ /3800/427 Max. Energy knm 36/49/61/73 61/73 61/73/89/105/119 89/105/119 ft-lb /35 876/44 845/ / / / /77 417/ /77 417/ * Weight and length include a standard drive cap and housing. Final weight and length depending on the used drive cap

7 Going beyond the conventional to take your business further 1/2013 Junttan Oy specializes in the design, manufacture, marketing and service of hydraulic piling equipment. Working closely with piling contractors, Junttan has actively developed new products and advanced the entire industry for over 35 years. Today, Junttan machines and accessories are in use on every continent. The company s product range comprises the world s leading pile driving rigs, multipurpose piling rigs and deep stabilization rigs, as well as hydraulic impact hammers, rotary heads and powerpacks. Main address Junttan Oy Matkuksentie 7 FI KUOPIO FINLAND Mail address PO Box 1702 FI KUOPIO FINLAND Tel Fax junttan@junttan.com Junttan Technical Factory Support Tel At your service every day from 06:00 to 22:00 (GMT+2) service@junttan.com for Junttan piling equipment Copyright 2013 Junttan Oy. We reserve right to amend information without prior notice. All data is subject printing errors. Junttan is registered trademark of Junttan Oy.