CATALOGUE 02 DUAL LINE

Transcription

1 CTLOGUE 0 DUL LINE Centralised lubrication systems WK 5/05 C0CE

2 CONTENTS Sheet No. Description Revision Feeder block series P C0IE 5 Feeder block series PF05 PF C05IE 8 Proximity Switch for Flow control C05IE 0 Feeder block series P6 C06IE 5 Feeder block series P6F C06IE 0 Feeder block series G6 C060IE 5 Feeder block series G6F C06IE 0 Feeder block series GG6 C06IE 5 Feeder block series GG6F C065IE 5 Double control matering valves C067IE M Modular dual line C08IE Pumps and accessories for use with Dropsa dual line system 0 B series motorised pumps C07IE B5 Trolley mounted motor driven pump C07IE B0 Modular motor driven pumps C075IE B0 Manual pumps series C076IE B0 Pump 000 series C0PE B50 Pump series C0PE C Transfer and filling pumps series 000 C078IE C0 Heavy duty pneumatic pumps series 0000 C079IE C5 Pneumatic transfer and filling pumps 760 C080IE D Micro-switch for low control C08IE D End of line pressure switch C08IE

3 FEEDER BLOCK SERIES P. djustable Discharge 0, - cc. per stroke ( cu.in./stroke) Dual Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of hardened steel. Bores and pistons are lapped to provide superior sealing. The indicator turrets are provided with integral adjusting screws together with a metacrylate cover and seal. On request an aluminium cover can be supplied. The feeder body has a galvanized finish and features an adaptor (see Fig. F.) for single or double outlet conversion. SPECIFICTION: Temperature range: -0 to +80 o C. Max. pressure (inlet): Cycles: Min. Viscosity: 00 bar (5800 psi.) 00/min. 00 cst (6 SSU) Grease Max.: 65 STM (NLGI )* Connections: Inlet: /" Outlet: 5/6" - NF (*) For different type of grease please contact your supplier ORDERING INFORMTION: Ordering is by Part No., refer to the following table: separate outlets. Fig. F. = connecting bridge for single outlet. Feeders are normally supplied with double outlets unless otherwise specified. For single outlets use Connecting Bridge Part No. 600 (refer to Fig..). The two outlets of each feeder block must always be used. If you need only one outlet you must use Connecting Bridge Part No The other outlet cannot be plugged. The volume can be adjusted by turning the screw of the turret.when single outlet feeders are used, the discharge per complete cycle = 0, to cc/stroke (.0 to. cu.in./stroke.). Dimensions: (Refer to Fig..). Mounting: (Refer to Fig..).luminium Bushings Part No. 607 are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening. Thread Dropsa Standard BSP NPTF Weight No. Part No. Kg. Lbs. Outlets 600 0, , , , , , , , B FUNCTION INSTLLTION/OPERTION: Function:(Refer to Figs. and.)the feeder discharge is controlled by a servo-piston () and metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = - - Sheet C0IE-WK 8/05 Fig D Fig E Fig F Connecting bridge for single outlet

4 7,5 (.08) 8,5 (.78) 7,5 (.08) 0,0 (.787) 8,5 (.78) 7,5 (.08) 0,0 (.787) 0,0 (.787) 8,5 (.78) 7,5 (.08) 0,0 (.787) 0,0 (.787) 0,0 (.787) 8,5 (.78) 5/6 - NF for tube 7,0 (.57) 6XX MIN 0,CC MX CC 6XX MIN 0,CC MX CC 6XX 5 65XX MIN 0,CC MIN 0,CC MX CC MX CC 5 7 Ø6, (Ø.8) /" 50,0 (.969) 0,0 (.8) 7,0 (.06),0 = (.99) = 6,0 (.8) 7,0 (.06) 0,0 (.787) 7,0 (.06) 0,0 (.787) 6 0,0 (.787) 7,0 (.06) 5,0 7,0 9,0 = (.087) = = (.87) = = (.66) = 66,0 (.598) 86,0 (.86) 0,0 (.787) 0,0 (.787) 06,0 (.7) 6 0,0 (.787) 8 0,0 (.9) 7,0 (.669),0 (.95) 0,0 (.8) DROPS STNDRD - DIN 85 Ø mm Plug Ø Tube Nut Ring Fitting NPTF DRY SEL Ø INCHES / 5/6 / luminium cover (optional) Part No. 60 Metacrylate cover Part No. 607 Seal Part No DROPS STNDRD - Ø mm Cone Bush Ø Tube Plug Ø 9005 NPTF DRY SEL Ø INCHES Ø 5/ 9005 OUTLET 5/6" - INLET /" Part No. 600 WELD PLTES FOR FEEDERS 6,5 MX 8 The fixing parts which are indicated thus * are to be ordered separately. Pos Part No. Qty. Description * * * * * * Spring washer Nut M6 Screw M6 x 5 Bushing Spring washer Nut /-8 UNF Hex. 7/6 Screw /-8 UNF x / Bushing Inches Metric 6,5 N. Part No L X DIMENSIONS (INCHES) L X (.9) 5 (.08) 7 (.87) 9 (.66) 5 (.77) 65 (.55) 85 (.) 05 (.) 0 (.7) 0 (.7) 0 (.7) 0 (.7) ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior con sent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet C0IE-WK 8/05

5 FEEDER BLOCK SERIES PF05-PF Fixed Discharge PF05 0,5 cc. PF cc. per/stroke (PF05.00 cu.in./stroke PF.06 cu.in/stroke) Dual Line System. PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see P series) and are used for special applications. The body has a galvanized finish and features an adaptor (see Fig. F.) for single or double outlet conversion. They are set by the factory 0,5 cc. per/stroke (.00 cu.in/stroke) for PF05 and at cc. per/stroke (.06cu.in/stroke) for PF unless otherwise requested. SPECIFICTION: Temperature range: -0 to +80 o C. Max. pressure (inlet): 00 bar (5800 psi.) Cycles: Min. viscosity: 00/min. 00cSt (6 SSU) Grease Max. 65 STM (NLGI )* Connections: Inlet: /" Outlet: 5/6"-NF Fig D-E = separate outlets. Fig F = connecting bridge for single outlet. Feeders are normally supplied with double outlets unless otherwise specified. For single outlets use Connecting Bridge Part No. 600 (refer to Fig..). When single outlet feeders are used, the discharge per complete cycle = for PF05 0,5 - cc./stroke ( cu.in./stroke) and for PF - cc./stroke ( cu.in./stroke). FUNCTION (*) For different type of grease please contact your supplier ORDERING INFORMTION: Ordering is by Part No. refer to the following table: Thread Dropsa Standard Part No. Weight. No. PF05 PF Kg. Lbs. Outlets , , , BSP , , , NPTF , , B Fig D Fig E Fig F Connecting bridge for single outlet INSTLLTION/OPERTION: Function:(Refer to Figs. and.)the feeder discharge is controlled by a servo piston () and metering piston (B) and can be arranged to provide a single or double outlet. Dimensions: (Refer to Fig..) Mounting: (Refer to Fig..) luminium Bushings Part No. 607 are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening. - - Sheet 5 C05IE-WK 8/05

6 7,5 (.08) 8,5 (.78) 7,5 (.08) 0,0 (.787) 8,5 (.78) 7,5 (.08) 0,0 (.787) 0,0 (.787) 8,5 (.78) 7,5 (.08) 0,0 (.787) 0,0 (.787) 0,0 (.787) 8,5 (.78) 5/6 - NF for tube,5 (.77) 60XX 60XX 60XX 5 650XX CC CC CC CC 5 7 Ø6, (Ø.8) /" 50,0 (.969) 0,0 (.8) 7,0 (.06),0 = (.99) = 6,0 (.8) 7,0 (.06) 0,0 (.787) 7,0 (.06) 0,0 (.787) 6 0,0 (.787) 7,0 (.06) 5,0 7,0 9,0 = (.087) = = (.87) = = (.66) = 66,0 (.598) 86,0 (.86) 0,0 (.787) 0,0 (.787) 06,0 (.7) 6 0,0 (.787) 8 0,0 (.9) 7,0 (.669),0 (.95) 0,0 (.8) DROPS STNDRD - DIN 85 Ø mm Plug Ø Tube Nut Ring Fitting NPTF DRY SEL Ø INCHES / / / DROPS STNDRD - Ø mm Cone Bush Ø Tube Plug NPTF DRY SEL Ø INCHES Ø 5/ 9005 OUTLET 5/6" NF INLET /" Part No. 600 WELD PLTES FOR FEEDERS 6,5 MX 8 The fixing parts which are indicated thus * are to be ordered separately. Pos Part No. Qty. Description * * * * * * Spring washer Nut M6 Screw M6 x 5 Bushing Spring washer Nut /-8 UNF Hex. 7/6 Screw /-8 UNF x / Bushing Inches Metric 6,5 N. Part No L X DIMENSIONS (INCHES) L X (.9) 5 (.08) 7 (.87) 9 (.66) 5 (.77) 65 (.55) 85 (.) 05 (.) 0 (.7) 0 (.7) 0 (.7) 0 (.7) ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 5 C05IE-WK 8/05

7 . DESCRIPTION PROXIMITY SWITCH FOR FLOW CONTROL ENGLISH This proximity switch has been designed for controlling feeder blocks of the Dual line system. It is particularly suitable for controlling the correct lubrication of very important friction points. In order to obtain a correct movement of the piston in both directions you must install a proximity switch on the adjusting turret and another on the opposite side.. HOW TO ORDER TURRET SIDE Sensor-ass.y for feeder 6556 DMM DM G6 P6 SIDE OPPOSITE THE TURRET Sensor-ass.y for feeder 6556 DMM - DM sensor Sensor sensor assembly turret-side. TECHNICL FETURES Working pressure = 00 bar Max. output current = 00 m Supply Voltage = 0 0 V d.c. Current consumption at V d.c. = <8 m Outputs = PNP N.O. Protection type = IP 67 Temperature range = -5 C +70 C Sensor assembly on side opposite the turret. SPRE PRTS Sensor code 58 WRNING:.the correct movement of a metering piston guarantees that only the controlled feeder block is working, but it does not guarantee that feeders on other dual line blocks, are working too.for this reason it is necessary to install a micro switch on each feeder block which needs monitoring. ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Sheet 8 C05IE-WK 0/00

8 FEEDER BLOCK SERIES P6 djustable Discharge.5-.5 cc.per/stroke ( cu. in./stroke) Dual Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. The indicator turrets are provided with integral adjusting screws together with a metacrylate cover and seal. On request an aluminium cover can be supplied. The feeder body has a galvanized finish and features an adaptor for single or double outlet conversion. SPECIFICTION: Temperature range: -0 to +80 o C. Max. pressure (inlet): 00 bar (5800 psi.) Cycles: 00/min. Min. Viscosity: 00 cst (6 SSU) Grease Max.: 65 STM (NLGI )* Connections: Inlet: /" Outlet: /" (*) For different type of grease please contact your supplier ORDERING INFORMTION: Ordering is by Part No., refer to the following table: Thread. Part No. Weight. No. Kg. Lbs. Outlets , Dropsa 650, Standard 650, BSP. 6550, , Din 650, X 650, BSP 6550, , NPTF 675, , , following page). When single outlet feeders are used the discharge per complete cycle =.5- cc/stroke (.0-.8 cu.in./stroke). Dimensions: (Refer to Fig..) Mounting: (Refer to Fig..). luminium bushings Part. No are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening. FUNCTION OUTLETS INSTLLTION/OPERTION: Function: (Refer to Figs. and.)the feeder discharge is controlled by a servo-piston () and metering piston (B) OUTLET and can be arranged to provide a single or double outlet. Fig. D-E= separate outlets Fig. F- G=outlet.Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y ( code 6076) for single outlet and X (code 6077) for double outlet (see - - Sheet 0 C06IE- WK 8/05

9 ,0 (.866) 5,0 (.78),0 (.866),0 5,0 (.78),0 (.866),0,0 5,0 (.78),0 (.866),0,0,0 5,0 (.78) /",5 (.9) 6XX 6XX,5 CC TWO OUTLETS,5 CC TWO OUTLETS TWO OUTLETS TWO OUTLETS 6XX,5 CC TWO OUTLETS TWO OUTLETS 5 6XX,5 CC TWO OUTLETS 5 TWO OUTLETS 7 50,0 (.969) 0,0 (.8) Ø 8,5 Ø (.5) /" ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET 6 ONLY ONE OUTLET ONLY ONE OUTLET 6 8 =,5 (.9),0 (.6) =,5 (.9),0,5 (.9),0,0,5 (.9),0,0,0 = 6,0 (.50) = = 87,0 (.5) = = 0,0 (.) = 0,0 (.9),5 (.86) 8,5 (.56) 57,0 (.) 80,0 (.50) 0,0 (.055) 6,0 (.96) 50,0 (.969) If required a check-valve Part No. 9 BSP or Part No. 90 NPTF can be fitted at the outlet. Order separately. INLET /" /" BSP /" NPTF luminium cover (optional) Part No. 656 Metacrylate cover Part No Seal Part No Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for Ø8 mm. (5/6") tube. This is simple and cost effective as no fitting is required. DROPS STNDRD Reducer Cone Nut Ø Tube Plug Ø 6 Ø OUTLET /" DROPS STNDRD DIN 85 BSP Ø mm. Plug Tube Ø Nut Ring Fitting 9600 Ø 8 Ø 0 Ø NPTF DRY SEL Ø INCHES 8508 Ø 5/6 Ø /8 Ø / The fixing parts which are indicated thare to be ordered t l Pos. Part No Qty. Description Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/6- UNF x -/ Screw 5/6- UNF x -/ Bushing Max = 8 6,5 6,5 Metric Inch DIN 85 BSP Ø mm Fitting Ring Nut Ø Tube Plug Ø 6 Ø 8 Ø NPTF DRY SEL Ø INCHES WELD PLTES FOR FEEDERS Pos. Part No Ø / Ø 5/6 Ø /8 The double outlet adaptor (6077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (6076) has a circular marking only. L 8508 X Dimensions (inches) L X 60 (.6") (.6") 6 85 (.50") (.6") 87 0 (.5") (.0") 0 0 (.0") (5.8") 0 (5.5") 0 (5.5") 0 (5.5") 0 (5.5") ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 0 C06IE- WK 8/05

10 FEEDER BLOCK SERIES P6F Fixed Discharge,5cc. per stroke (.09 cu.in./stroke) Dual Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see P6 series) and are used for special applications. The body has a galvanized finish and features an adaptor for single or double outlet conversion. They are set by the factory at,5 cc./stroke(.09 cu. in./ stroke) unless otherwise requested. SPECIFICTION: Temperature range: o C.(--+76oF.) Max. pressure (inlet): 00 bar (5800 psi.) Cycles: Min. Viscosity: 00/min. 00 cst (6 SSU) Grease Max.: 65 STM (NLGI )* Connections: Inlet: /" Outlet: /" (*) For different type of grease please contact your supplier ORDERING INFORMTION: Ordering is by Part No., refer to the following table: outlet feeders are used the discharge per complete cycle = cc./stroke (.8 cu.in. / stroke). Dimensions: Mounting: (Refer to Fig..). luminium bushings (Part. No ) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening. FUNCTION OUTLETS Thread Part No. Weight. No. Kg. Lbs. outlets 680 0, Dropsa 680,0.7 - Standard 680, BSP 6580, Din 85 x 690 0, , , BSP 6590, , ,0.7 - NPTF 60, , INSTLLTION/OPERTION: Function:(Refer to Figs. and.) In installations where backpressure is detected at the outlets of the feeder blocks, a check- valve must be fitted to each outlet. The feeder discharge is controlled by a servo-piston () and metering piston (B) and can be arranged to provide a single or double outlet. Fig. D- E= seperate outlets Fig. F-G = outlet.feeders are normally supplied with double outlets unless otherwise specified.retrospective conversion can be undertaken by fitting adaptor Y (Part No. 6076) for single outlet and X (Part No. 6077) for double outlet.when single B B X FIG. D. FIG. E. OUTLET Y FIG. F. FIG. G. - - Sheet 5 C06IE-WK 8/05

11 ,5 (.77),0 (.886) 5,0 (.78),0 (.866),0 6XX 6XX,5 CC TWO OUTLETS,5 CC TWO OUTLETS TWO OUTLETS TWO OUTLETS 5,0 (.78),0 (.866),0,0 6XX,5 CC TWO OUTLETS TWO OUTLETS 5,0 (.78),0 (.866) 5 65XX,5 CC,0,0 TWO OUTLETS,0 5 TWO OUTLETS 5,0 (.78) 7 Ø 8,5 Ø (.5) /" /" 50,0 (.969) 0,0 (.8) ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET 6 ONLY ONE OUTLET 6 ONLY ONE OUTLET 8 =,5 (.9),0 (.6) = 57,0 (.),5 (.9),0,5 (.9),0,0,5 (.9),0,0,0 = 6,0 (.50) = = 87,0 (.5) = = 0,0 (.) = 80,0 (.50) 0,0 (.055) 6,0 (.96) 0,0 (.9),5 (.86) 8,5 (.56) 50,0 (.969) Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for Ø8 mm. (5/6") tube. This is simple and cost effective as no fitting is required. If required a check-valve Part No. 9 BSP or Part No. 90 NPTF can be fitted at the outlet. Order separately. /" BSP /" NPTF DROPS STNDRD Reducer Cone Nut Ø Tube Plug Ø 6 Ø INLET /" OUTLET /" DROPS STNDRD DIN 85 BSP Ø mm. Plug Tube Ø Nut Ring Fitting 9600 Ø 8 Ø 0 Ø NPTF DRY SEL Ø INCHES 8508 Ø 5/6 Ø /8 Ø / DIN 85 BSP Ø mm Fitting Ring Nut Ø Tube Plug Ø 6 Ø 8 Ø NPTF DRY SEL Ø INCHES Ø / Ø 5/6 Ø /8 The double outlet adaptor (6077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (6076) has a circular marking only WELD PLTES FOR FEEDERS The fixing parts which are indicated thus are to be ordered separately. Pos. Part No. Qty. Description X Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/6- UNF x -/ Screw 5/6- UNF x -/ Bushing Max = 8 6,5 6,5 Metric Inch Pos. Part No L Dimensions (inches) L X 60 0 (.6") (.6") (5.5") (.50") (.6") (5.5") (.5") (.0") (5.5") (.0") (5.8") (5.5") ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 5 C06IE-WK 8/05

12 FEEDER BLOCK SERIES G6 djustable Discharge 0,5 - cc. per/stroke ( cu. in. / stroke ) Dual Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. The indicator turrets are provided with integral adjusting screws together with a metacrylate cover and seal. On request an aluminium cover can be supplied.the feeder body has a galvanised finish and features an adaptor for single or double outlet conversion. SPECIFICTION: Temperature range: -0 to +80 o C. Max. pressure (inlet): 00 bar (5800 psi.) Cycles: Min. Viscosity: 00/min. 00 cst (6 SSU) Grease Max.: 65 STM (NLGI )* Connections: Inlet: /8" Outlet: /" (*) For different type of grease please contact your supplier In installations where backpressure is detected at the outlets of the feeder blocks, a checkvalve must be fitted to each outlet (see following page). ORDERING INFORMTION: Ordering is by Part No., refer to the following table: Thread. Dropsa Standard BSP Din 85 x BSP NPTF Part No. Weight. No. Kg. Lbs. Outlets. 6700, , , , , , , , , , , , Function:(Refer to Figs. and.) The feeder discharge is controlled by a servo -piston ( ) and a metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = separate outlets Fig. F-G= outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 6076) for single outlet and X (Part No. 6077) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = 0,5-6 cc./stroke.( cu. in./stroke) The double outlet adaptor (Part No. 6077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (Part No.6076) has a circular marking only. Dimensions: Mounting: (Refer to Fig..). luminium bushings (Part No ) are supplied FUNCTION OUTLETS OUTLET for mounting on uneven surfaces to prevent distortion or damage due to overtightening. - - Sheet 0 C060IE-WK 8/05

13 ,0 (.7),0 (.886) 5,0 (.78),0 (.866),0 5,0 (.78),0 (.866),0,0 5,0 (.78),0 (.866),0,0,0 5,0 (.78) /" 67XXX MIN 0,5CC MX CC 67XXX MIN 0,5CC MX CC TWO OUTLETS TWO OUTLETS 67XXX MIN 0,5CC MX CC TWO OUTLETS 5 67XXX MIN 0,5CC MX CC TWO OUTLETS 5 7 Ø 8,5 Ø (.5) 80,0 (.50) 50,0 (.969) /8 ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET =,5 (.9),0 (.6) = 57,0 (.) If required a check-valve Part No. 9 BSP or Part No.90 NPTF can be fitted at the outlet. Order separately.,5 (.9),0,5 (.9),0,0,5 (.9),0,0,0 = 6,0 (.50) = = 87,0 (.5) = = 0,0 (.) = INLET /8" 80,0 (.50) /" BSP /" NPTF 0,0 (.055) luminium cover (optional) Part No Metacrylate cover Part No Seal Part No ,0 (.96) 5,0 (.59) OUTLET /",5 (.86) 8,5 (.56) 50,0 (.969) Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for Ø8 mm. (5/6") tube. This is simple and cost effective as no fitting is required. DROPS STNDRD Reducer Cone Bush Ø Tube Plug Ø 6 Ø DROPS STNDRD DIN 85 BSP Ø mm. Plug Tube Ø Ø 0 Nut 906 Ring 960 Fitting Ø Ø NPTF DRY SEL Ø INCHES 8508 Ø /8 Ø / Ø 5/ DIN 85 BSP Ø mm Fitting Ring Nut Ø Tube Plug Ø 6 Ø 8 Ø NPTF DRY SEL Ø INCHES Ø / Ø 5/6 Ø /8 The double outlet adaptor ( 6077) is identifiable by two parallel line markings in the center; the single outlet adaptor ( 6076) has a circular marking only. The fixing parts which are iare dito be d ordered h l Qty Pos. Part Descripti Spring Nut hm8 - Screw M8 x 60 Bushing Spring Nut h5/6- UNF x - / Screw 5/6- UNF x - / Bushing ( ¼) Max = 8 6,5 6,5 60 Metric Inch 8508 WELD PLTES FOR FEEDERS Pos Part X L Dimensions (i h ) L X 60 (.6 (.6 ")6 ")85 (.50 (.6 ")87 ")0 (.5 (.0 ")0 ")0 (.0 (5.8 ") ") 0 (5.5 ")0 (5.5 ")0 (5.5 ")0 (5.5 ") ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 0 C060IE-WK 8/05

14 FEEDER BLOCK SERIES G P. 6F djustable Fixed Discharge discharge 0, cc. - per cc. stroke per stroke ( (.8.06 cu. cu.in./stroke) Dual Line Dual System Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see G6 series) and are used for special applications. The body has a galvanized finish and features an adaptor for single or double outlet conversion. They are set by the factory at cc. (.8 cu. in.) unless otherwise requested. SPECIFICTION: Temperature range: -0 to +80 o C. Max. pressure (inlet): 00 bar (5800 psi.) Max. Cycles: Min. Viscosity: 00/min. 00 cst (6 SSU) Grease Max.: 65 STM (NLGI )* (*) For different type of grease please contact your supplier Connections Inlet: /8" Outlet: /" ORDERING INFORMTION: Ordering is by Part No., refer to the following table: Dimensions: (Refer to Fig..). Mounting: (Refer to Fig..). luminium bushings (Part No ) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening. FUNCTION OUTLETS Thread Dropsa Standard BSP Din 85 X BSP NPTF Part No. Weight. No. Kg. Lbs. Outlets. 6780, , , , , , , , , , , , INSTLLTION/OPERTION: Function:(Refer to Figs. and.)the feeder discharge is controlled by a servo-piston ()and a metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = separate outlets Fig. F-G. = outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 6076) for single outlet and X (Part No. 6077) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = 6 cc./stroke (.66 cu. in./stroke). B B X FIG. D. FIG. E. OUTLET Y FIG. F. FIG. G. - - Sheet 5 C06IE- WK 8/05

15 ,0 (.866) 5,0 (.78),0 (.866),0 5,0 (.78),0 (.866),0,0 5,0 (.78),0 (.866),0,0,0 5,0 (.78) /" 67XX CC 67XX CC TWO OUTLETS TWO OUTLETS TWO OUTLETS 5 TWO OUTLETS ,0 (.50) 50,0 (.969),5 (.77) 67XX CC 67XX CC Ø 8,5 Ø (.5) /8" ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET ONLY ONE OUTLET =,5 (.9),0 (.6) = 57,0 (.) If required a check-valve Part No. 9 BSP or Part No. 90 NPTF can be fitted at the outlet. Order separately.,5 (.9),0,5 (.9),0,0,5 (.9),0,0,0 = 6,0 (.50) = = 87,0 (.5) = = 0,0 (.) = 80,0 (.50) /" BSP /" NPTF 0,0 (.055) 6,0 (.96) 5,0 (.59) DROPS STNDRD Reducer Cone Bush Ø Tube Plug Ø 6 Ø 8,5 (.86) 8,5 (.56) 50,0 (.969) Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for Ø8 mm. (5/6") tube. This is simple and cost effective as no fitting is required INLET /8" OUTLET /" DROPS STNDRD DIN 85 BSP Ø mm. Plug Tube Ø Ø 8 Nut 906 Ring 960 Fitting Ø Ø NPTF DRY SEL Ø INCHES 8508 Ø 5/6 Ø /8 Ø / The fixing parts which are indicated thus are to be ordered separately. Pos. Part No. Qty. Description Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/6- UNF x -/ Screw 5/6- UNF x -/ Bushing Max = 8 6,5 6,5 Metric Inch DIN 85 BSP Ø mm Fitting Ring Nut Ø Tube Plug Ø 6 Ø 8 Ø NPTF DRY SEL Ø INCHES WELD PLTES FOR FEEDERS Pos. Part No. Ø / Ø 5/6 Ø /8 The double outlet adaptor (6077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (6076) has a circular marking only L X Dimensions (inches) L X 60 0 (.6") (.6") (5.5") (.50") (.6") (5.5") (.5") (.0") (5.5") (.0") (5.8") (5.5") ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 5 C06IE- WK 8/05

16 FEEDER BLOCK SERIES GG6 djustable discharge.5 - cc. per stroke ( cu. in./ stroke) Dual Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. The indicator turrets are provided with integral adjusting screws together with a metacrylate cover and seal. On request an aluminium cover can be supplied. The feeder body has a galvanized finish and features an adaptor for single or double outlet conversion. SPECIFICTION: Temperature range: o C. Max. pressure (inlet): Cycles: Min. Viscosity: 00 bar (5800 psi.) 00/min. 00 cst (6 SSU) Grease Max.: 65 STM (NLGI )* (*) For different type of grease please contact your supplier Connections: Inlet: /8" Outlet: /8" ORDERING INFORMTION: Ordering is by Part No., refer to the following table: (Part No ) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening. FUNCTION OUTLETS Thread Dropsa Standard Part No. Weight. No. Kg. Lbs. Outlets. 6600, , , BSP 6900, , , NPTF 680 9, , INSTLLTION/OPERTION: Function:(Refer to Figs. and.)the feeder discharge is controlled by a servo-piston () and metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = separate outlets Fig. F-G = outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 660) for single outlet and X (Part No.6609) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = - cc./stroke (.8-.6 cu.in./stroke). OUTLET Dimensions: (Refer to Fig..). Mounting: (Refer to Fig..).luminium bushings - - Sheet 0 C06IE- WK 8/05

17 6,8 (.055"), (.66") 6,8 (.055") 7,6 (.80"), (.66") 6,8 (.055") 7,6 (.80") 7,6 (.80"), (.66") 6,8 (.055") 7,6 (.80") 7,6 (.80") 7,6 (.80"), (.66") /8" 66XX 67XX 68XX 5 69XX MIN.,5cc MIN.,5cc MIN.,5cc MIN.,5cc MX. cc MX. cc MX. cc MX. cc TWO OUTLETS TWO OUTLETS DUE USCITE DUE USCITE 5 7 TWO OUTLETS DUE USCITE Ø 8,5 (Ø.5") 7,5 (.76") 5,0 (.9") 50,0 (.969") 85,0 (.6") /8" 6,5 (.6") ONLY ONE OUTLET SOLO UN USCIT, (.66"), (.66") ONLY ONE OUTLET SOLO UN USCIT 7,6 (.80"), (.66") ONLY ONE OUTLET SOLO UN USCIT 6 7,6 (.80") 7,6 (.80"), (.66") ONLY ONE OUTLET SOLO UN USCIT 6 8 7,6 (.80") 7,6 (.80") 7,6 (.80") 0,0 (.787") 5,5 (.98") 9,0 = (.99") = = 86,6 (.09") = =,0 (.88") = = 6,0 (6.7") = 69,0 (.77") 06,6 (.97"),0 (5.669") 8,0 (7.05") 5,5 (.6") 70,0 (.756") If required a check-valve Part No. 96 BSP or Part No. 959 NPTF can be fitted at the outlet. Order separately. /8" BSP /8" NPTF luminium cover Part No. 660 Metacrylate cover Part No. 08 (optional) Seal Part No. 99 Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for Ø0 mm. (/8") tube. This is simple and cost effective as no fitting is required. DROPS STNDRD Ø mm. Cone Bush Ø Tube Plug Ø INLET /8" OUTLET /8" * DROPS STNDRD DIN BSP 85 Ø mm. BSP Ø mm. Plug Tube Ø Ø 0 Nut 906 Ring 960 Fitting Ø Ø NPTF DRY SEL Ø INCHES Ø /8 Ø / Ø 5/ DIN 85 BSP Ø mm Fitting Ring Nut Ø Tube Plug Ø 8 Ø 0 Ø 00 NPTF DRY SEL Ø INCHES Ø 5/6 Ø /8 Ø / The double outlet adaptor (6609) is identifiable by two parallel line markings in the centre; the single outlet adaptor (660) has a circular marking only. The fixing parts which are indicated thus are to be ordered separately. Pos. Part No. Qty. Description Spring washer Nut M8 - Hex Screw M8 x Bushing Spring washer Nut 5/6- UNF Screw 5/6- UNF x -/ Bushing Max = 8 6,5 6,5 Metric Inch 8508 WELD PLTES FORFEEDERS Pos. Part No L X Dimensions (inches) L X (.99") (.755") (7.80") (.85") (.0") (7.80") (.88") (5.905") (7.80") (6.7") (7.0") (7.80") ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 0 C06IE- WK 8/05

18 FEEDER BLOCK SERIES GG6F Fixed Discharge cc. per/stroke (.7 cu. in./stroke) Dual Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see GG6 series) and are used for special applications. The body has a galvanized finish and features an adaptor for single or double outlet conversion. They are set by the factory at cc./stroke (.7 cu. in./stroke) unless otherwise requested. SPECIFICTION: Temperature range: o C. Max. pressure (inlet): 00 bar (5800 psi.) Cycles: 00/min. Min. Viscosity: 00 cst (6 SSU) Grease Max.: 65 STM (NLGI )* (*) For different type of grease please contact your supplier Connections: Inlet: /8" Outlet: /8" ORDERING INFORMTION: Ordering is by Part No., refer to the following table: Thread. Dropsa Standard BSP NPTF Part No. Weight. No. Kg. Lbs. Outlets. 6680, , , , , , , , INSTLLTION/OPERTION: Function:(Refer to Figs. and.)the feeder discharge is controlled by a servo-piston () and metering piston (B) and can be arranged to provide a single or double outlet. Fig.D-E = separate outlets Fig. F-G = outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 660) for single outlet and X (Part No. 6609) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = cc./stroke (.6 cu. in./stroke).] Dimensions: (Refer to Fig..). Mounting: (Refer to Fig..) luminium bushings (Part No.00807) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening B B FUNCTION OUTLETS X FIG. D. FIG. E. OUTLET Y FIG. F. FIG. G. - - Sheet 5 C065IE- WK 8/05

19 .,0 (.5") 6,8 (.055"), (.66") 6,8 (.055") 7,6 (.80"), (.66") 6,8 7,6 (.055") (.80") 7,6, 6,8 7,6 7,6 7,6, (.80") (.66") (.055") (.80") (.80") (.80") (.66") /8" 7,5 (.76") 5,0 (.9") 50,0 (.969") 85,0 (.6") /8" Ø 8,5 (Ø.5"), (.66") 9,0 = (.99") = = 69,0 (.77"), (.66") 7,6 (.80") 86,6 (.09") 06,6 (.97") =, (.66") 7,6 (.80") 7,6 (.80"), (.66") 7,6 (.80") 7,6 (.80") 7,6 (.80") =,0 (.88") = = 6,0 (6.7") =,0 (5.669") 8,0 (7.05") 0,0 (.787") 5,5 (.98") 5,5 (.6") 70,0 (.756") If required a check-valve Part No. 96 BSP or Part No. 959 NPTF can be fitted at the outlet. Order separately. /8" BSP /8" NPTF Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for Ø0 mm. (/8") tube. This is simple and cost effective as no fitting is required. DROPS STNDRD Ø mm. Cone Bush Ø Tube Plug Ø INLET /8" OUTLET /8" * DROPS STNDRD DIN BSP 85 Ø mm. BSP Ø mm. Plug Tube Ø Ø 0 Nut 906 Ring 960 Fitting Ø Ø NPTF DRY SEL Ø INCHES 8508 Ø /8 Ø / Ø 5/ DIN 85 BSP Ø mm Fitting Ring Nut Ø Tube Plug Ø 8 Ø 0 Ø 00 NPTF DRY SEL Ø INCHES Ø 5/6 Ø /8 Ø / The double outlet adaptor (6609) is identifiable by two parallel line markings in the center; the single outlet adaptor (660) has a circular marking only WELD PLTES FORFEEDERS The fixing parts which are indicated thus are to be ordered separately. Pos. Part No. Qty. Description Spring washer Nut M8 - Hex Screw M8 x Bushing Spring washer Nut 5/6- UNF Screw 5/6- UNF x -/ Bushing Max = 8 6,5 6,5 Metric Inch Pos. Part No L X Dimensions (inches) L X (.99") (.755") (7.80") (.85") (.0") (7.80") (.88") (5.905") (7.80") (6.7") (7.0") (7.80") ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 5 C065IE- WK 8/05

20 DOUBLE CONTROL METERING VLVES For Dual Line Lubrication Systems PRODUCT DT SHEET ENGLISH Y* B C Plate Part No DESCRIPTION: These units are used especially on heavy machinery. The user can install the valves as required, please note, that the non enclosed version must be mounted in a relatively clean area of the machine. way from water and dust. The operation of the system becomes extremely reliable and easily controllable by means of these valves. The delivery of the metering valve Part No. 600 and Part No can be adjusted varying the length of Y (see the figure) screwing or SPECIFICTION: unscrewing the regulating nut. The valve can be used either single or double outlet; double outlet is the standard adjustment, to obtain a single outlet valve replace plate Part No (marked with two parallel lines) with plate Part No ( marked with a circle) and plug one of the two outlets. These metering valves are a double controlled version of some of the most commonly used Dual Line metering Part No. Number Delivery per outlet B C of outlet cc. cu.in. mm. In. mm. In. mm. In djustment Delivery variation for Type Code each adjustment max min of Y mm. in. cc. cu. in. mm. in. cc. cu in. cc. cu.in. P ,5.00,7.00 G ,5.00,7.00 GG ,5.09, Sheet 5 C067IE- WK 6/00

21 valves. They can be used when a very accurate control of the operation of the metering valves is required. Each turret on the valve is connected to a microswitch that gives a signal to electric equipment when the valve is operated. The electric equipment controls the operation of one or more valves and gives an alarm signal if the microswitch does not give any signal within a fixed time. ORDERING INFORMTION: Ordering is by Part Number. Refer to the following table. Part No. Number of Delivery per outlet B C outlets cc. Cu.in. mm. in. mm. in. mm. in B C ITLY Dropsa Sp t.(+9) f.(+9) U.K. Dropsa (UK) Ltd. Unit 6, Egham Business Village, Egham, Surrey. TW0 8RB Tel: (+) Fax: (+) salesuk@dropsa.com U.S.. Dropsa Corporation t.(+) f.(+) U.S.. Dropsa US Inc Wing Drive Utica, Michigan 85, Tel: (+) Fax: (+) salesusa@dropsa.com USTRLI Dropsa ustralia Pty. No. 7 Warringah Road Dee Why NSW 099 Tel: (+6) Fax: (+6) sales@dropsa.com BRZIL GERMNY Dropsa Gmbh. Volmerswerther Dropsa Strasse 80 0 Dusseldorf, Deutschland Tel: (+9) Fax: (+9) sales@dropsa.de t.(+55) f.(+55) ITLY Dropsa Spa Via B. Croce, Vimodrone (MI) Tel: (+9) Fax: (+9) sales@dropsa.it (Export) vendite@dropsa.it (National) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet 5 C067IE- WK 6/00

22 MODULR DUL LINE Dual Line Lubrication Divider Valves Series 0 PRODUCT DT SHEET Series 0 ENGLISH DESCRIPTION: The modular dual line system consists of two main parts; the Base and the Metering Valves. Bases and Metering Valves are made in stainless steel ISI 6 or in zinc plated steel and are available with inlets and outlets in UNI-ISO 7/ (BSP) or NPTF threads. The Metering Valves can be supplied with adjustable or fixed discharge. The Valves with adjustable discharge are fitted with turrets provided with integral adjusting screws together with a metacrylate cover and seal. blanking plate to be ordered separately, can be provided on the Base to accommodate future additional points. The advantages of the Modular Dual Line System are: SPECIFICTION: Temperature range: Frequency: -0 o C to +80 o C 00 cycles/minute. Versatility in lubrication layout planning. Flexibility to expand or reduce the number of elements to meet changing requirements. Reduced spare parts, fewer parts in stock = lower inventory costs. Blanking plates can be provided to accommodate future requirements. Save on labour and piping costs; the Metering Valves can be serviced without disturbing the assembly or existing pipework. Lower maintenance costs; the modular concept provides lower cost replacement components. Max. pressure (inlet): 00 bar Lubricant: Min Viscosity: 00 cst Grease Max.: 65 STM (NLGI )*. (*) For different type of grease please contact your supplier Base threads: Inlets: Outlets: /8 BSP or /8 NPTF. ¼ BSP or ¼ NPTF. INSTLLTION/OPERTION: The Base: modular base is made up of a minimum of three elements: inlet; intermediate and end. INLET BSE INTERMEDITE BSE INTERMEDITE BSE END BSE DMM DM DMMF DMF DMMXF DMXF DMG DMG - DMG DMGF DMGF -DMGF DMGXF DMGXF DMGXF - - Sheet M C08IE WK 6/00

23 Key to Base Part Numbers. Item Description Part No. Zinc St.Steel. Screw Screw Thread insert O Ring (Viton) Plug BSP Plug NPTF Check valve BSP Check valve NPTF Plug BSP Plug NPTF Base BSP NPTF Inlet (zinc) Intermediate (zinc) for valve: DMM-DM-DMMF-DMF- DMG-DMG-DMG-DMGF- DMGF-DMGF End (zinc) Inlet (stainless) Intermediate (stainless) for valve: DMMX-DMX-DMMXF- DMXF-DMGX-DMGX- DMGX-DMGXF-DMGXF- DMGXF End (stainless) Each element is made of zinc or stainless steel and is available with UNI-ISO 7/ (BSP-DIN) or NPTF threads. This concept can be extended to include up to 0 or more sections in a common assembly and eliminate the need for costly pipe and tubing connections. The Base specified will accommodate its specific Metering Valves. Metering Valves: Metering Valves (adjustable) Discharge Zinc plated cu.in. (cm ) Part No. Mark (0, ) 6755 DMM (0,5 ) DM.0.6 (0,5 ) 6750 DMG.0. (0,5 0) 6750 DMG (9 88) 6750 DMG Blanking Plate DBP Metering Valves (adjustable) Discharge St.Steel cu.in. (cm ) Part No. Mark (0, ) DMMX (0,5 ) DMX.0.6 (0,5 ) DMGX.0. (0,5 0) DMGX (9 88) DMGX Blanking Plate DBPX Metering Valves (fixed) Discharge Zinc plated cu.in. (cm ) Part No. Mark.06 () DMMF.8 () 6750 DMF.6 () 6755 DMGF. (0) 6755 DMGF 5.6 (88) 6755 DMGF Blanking Plate DBP Metering Valves (fixed) Discharge St.Steel cu.in. (cm ) Part No. Mark.06 () DMMXF.8 () DMXF.6 () DMGXF. (0) DMGXF 5.6 (88) DMGXF Blanking Plate DPBX OUTLET /" NPTF /" BSP INLET /8" NPTF /8" BSP,9 0.86",7.66" 69,.7",7.66",7.66" 69,.7",9 0.86" - - Sheet M C08IE WK 6/00

24 Turret cover: Turret cover. Part No. Material Mark 607 Transparent DMM 60 lluminium DMMX 6708 Transparent DM-DMX 6755 DMG-DMGX DMG-DMGX DMG-DMGX Dimensions: (Values in parenthesis are for fixed discharge). Dimension is obtained by adding to the dimensions of the Base Inlet and Base End,8 mm. (.75 ) the following values for each Intermediate Base Base for valves DMM-DM-DMMF-DMF-DMMX- DMMXF-DMX-DMXF DMG-DMGF-DMG-DMGF- DMG-DMGF-DMGX-DMGFX- DMGX-DMGXF-DMGX- DMGXF Value,7 mm. (.66 in.) 69, mm. (.7 in.) 09 (6) 8." (.567") 6,5 (9) 6.98" (.700") 6,9 (87,) 5.00" (.") 76,0.99" DM MX. CC..86 CU.IN. O U T L E T S DMG 6750 MX. CC..5 CU.IN. O U T L E T S DMG 6750 MX. CC..8 CU.IN. O U T L E T S DMF 6750 MX. CC..8 CU.IN. O U T L E T S 6750 DMGX 9 CC. MIN. CU. IN. 55 CC. MX. 5. CU.IN. USLSSE OUTLETS USCITE SORTIES Rp /8 UNI - ISO 7/ Ø, " 8, " 6,7.7".7",5 0.5" 69,,7" Rp - / UNI - ISO 7/ B 69,,7",7.7" 77,.0" Ø6,5.056" 6 0.6" 6,6.50" 8,6." Ø9 0.78"." 50,0.969" 7,5 (87,).66" (.") 8,0 (90).0" (7.80"),0.99" 60,0.6" - - Sheet M C08IE WK 6/00

25 Spares: Bolt Part No. 80 DMM DMG Outlet Zinc Part No 'O' Ring Part No. 607 'O' Ring Part No. 890 ORDERING INFORMTION: Refer to the following ordering menu: ORDERING MENU NPT BSP-DIN OUTLETS T = Twin Oulets s = Single Outlet SELS V VITON (Std.) S SILICONE BSIC FETURES ZINC SB0 SB07 SB0 SB08 SB0 SB09 SB0 SB0 SB05 SB SB06 SB STINLESS SB07X SB0X SB08X SB0X SB09X SB0X SB0X SB0X SBX SB05X SBX SB06X METERING ELEMENTS ZINC DJUSTBLE FIXED DMM DMMF DM DMF DMG DMGF DMG DMGF DMG DMGF STINLESS DJUSTBLE FIXED DMMX DMMXF DMX DMXF DMGX DMGXF DMGX DMGXF DMGX DMGXF ORDER EXMPLE:- SB05 (DMTC-DMGTC-DMMTC-DBP-DMGTC) ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. -- Sheet M C08IE WK 6/00

26 DESCRIPTION: Suitable for Oil or Grease. Maximum pressure 500 Bar ((750 psi.). The Dropsa series modular motorized pump is suitable for a wide range of applications. Once installed it is a simple operation to adjust the pressure and adjust lubricant output (using a flow control) Part No The assembly consists of: SERIES MOTORIZED PUMPS For Oil or Grease Dual Line System. PRODUCT DT SHEET ENGLISH Motor and reduction unit. Pump. Reservoir. Valves and delivery unit. Pressure gauge. Charging filter. trolley mounted version is also available. The modular construction of the pump assembly uses common components throughout the range and therefore reduces spares holding. The double pump body has two outlets which can either be combined together for one outlet or feed to two independent systems. In the case of a Dual Line System the two pump outlets would operate an inverter. ccess to the pump is simple through the reservoir lid or through the covers surrounding the pump and reduction unit. Re-filling of the reservoir is recommended through the charging filter to eliminate any ingress of contaminates. The frequency of operation can be monitored with Dropsa Control Panels or through the machines P.C. SPECIFICTION: Lubricant: Delivery *: Maximum pressure: Oil or Grease. 0 cc/min. (8 cu.in/min.) with 500 r.p.m. -pole motor. 500 bar (700 psi.). (*) For pumps with different delivery please contact ypur supplier Viscosity: Pump: Delivery line: Reservoir capacity: Three phase motor: Protection: Reduction unit: Temperature range: Oil min. 00 cst. Grease max. 65 STM (NLGI )*. (*) For different type of grease please contact your supplier Double body type pistons. Single or double. 0, 0 & 00Kg. (, 66 & 0 lb.) 0/80V 50/60Hz. poles. 500 r.p.m. 0.7kW up to 0 o C (+ F), 0.75kW up to 0 o C (-86 o F). Specify voltage and frequency when ordering. IP. :5 ratio. Refer to motor type values ORDERING INFORMTION: Ordering is by Part No. Please refer to the this table: Reservoir Kg. Reverser Grease With impeller unit for hard grease Oil Complete with minimum and maximum level Pump weight Kg. Oil Grease 0 mechanical hydraulic ,5 5 0 mechanical hydraulic Motor 0,7 kw.. Motor 0,75 kw. 00 mechanical hydraulic , Sheet B. C07IE- WK 8/05

27 Hydraulic diagrams: C G/8 50 UNI-ISO 8/ B 55 0 WITH HYDRULIC REVERSER WITH MECHNICL REVERSER 5 0 HOLES Ø 0 INSTLLTION/OPERTION: Reservoir Dimensions mm. Kg. B C Equipped with hose m long (complete with safety pin) Coupling without seal 5008 flex 5m MOBILE VERSION WITH TROLLEY, HOSES, QUICK COUPLINGS ND SHUT-OFF VLVES: The pump has a standard kit identical to the other version Plus hoses, quick copulings and shut-off valves. OVERLL DIMENSIONS: Height: Width: Depth: 07 mm. 75 mm. 70 mm. Motor No. of Part No. with reservoir. Pressure Delivery poles/rpm 0Kg. (0daN) 0Kg. (0 dan) Bar (Mpa) Cm /min. Three phase 0/80 V 50Hz (0) 0 Three phase 0/80 V 50Hz (0) 60 Single phase 0 V 50Hz. 000 rpm (0) 00 U.K. Dropsa (UK) Ltd. Unit 6, Egham Business Village, Egham, ITLY Surrey. Dropsa TW0 Sp 8RB Tel: (+) Fax: t.(+9) (+) f.(+9) salesuk@dropsa.com U.S.. Dropsa US Inc Wing Drive Utica, U.S.. Michigan 85, Dropsa Corporation Tel: (+) Fax: (+) t.(+) salesusa@dropsa.com f.(+) USTRLI Dropsa ustralia Pty. No. 7 Warringah Road Dee Why BRZIL NSW 099 Dropsa Tel: (+6) Fax: (+6) sales@dropsa.com t.(+55) f.(+55) GERMNY Dropsa Gmbh. Volmerswerther Strasse 80 0 Dusseldorf, Deutschland Tel: (+9) Fax: (+9) sales@dropsa.de ITLY Dropsa Spa Via B. Croce, USTRLI Vimodrone (MI) Dropsa Tel: (+9) ustralia 0 Ltd Fax: (+9) t.(+6) sales@dropsa.it (Export) f.(+6) vendite@dropsa.it (National) SPIN U.K. GERMNY FRNCE Copyright Polydrop, S.. Dropsa - all rights reserved. Dropsa Reproduction (UK) Ltd of any part of this Dropsa document Gmbh is strictly forbidden without Dropsa me prior consent from Dropsa. t.(+) Dropsa reserves the right to t.(+) modify specifications without prior t.(+9) notice t.(+) f.(+) f.(+) f.(+9) f.(+) Sheet B. C07IE- WK 8/05

28 TROLLEY MOUNTED MOTOR DRIVEN PUMP For Grease with Continuous or Intermittent Flow Gun PRODUCT DT SHEET ENGLISH DESCRIPTION: Mobile lubrication unit, delivers 0 cc. (.8 lb.) of lubricant per minute with a back pressure of 00 bar (5700 psi.), or 60 cc. (.57 lb.) at 00 bar (850 psi.). The piston pump has a double pumping impeller and is available with or pole three-phase C or singlephase DC brush motor. The pump is supplied with a filter located under the impeller to prevent entry of foreign bodies into the suction chamber. When removed from the trolley it becomes a fixed lubrication unit for the most various applications. 07 The unit is complete with: 75 Impeller suitable for the suction of greases with a low penetration index. Double body pump. Motor with geared unit. Pressure regulating valve. Pressure switch, stops the motor when the maximum pressure is reached in the line; on operating the gun the motor restarts. 000 mm. (78 in.) long hose Part No Part No. 50 (length to be specified when ordering). Continuous or intermittent flow gun. 000 mm. (90 in.) long electric cable with earthing socket. 0 mm. (.5 in.) dia. Rubber wheels. SPECIFICTION: Lubricant: Delivery: Maximum pressure: Vicosity: Pump: Delivery line; Reservoir capacity: Three pase motor: Protection: Reduction unit: Temperature range: 70 Oil or Grease. Please see table below. 500 bar (700 psi.). Oil min. 00 cst. Grease max. 65 STM (NLGI )*. Double body type pistons. Single or double. 0, 0 & 00Kg. (, 66 & 0 lb.) 0/80V 50/60Hz. poles. 500 r.p.m. 0.7kW up to 0 o C. (of), 0.75kW up to 0 o C. (- 86 o F.) Specify voltage and frequency when ordering. IP. :5 ratio. Refer to motor type values. (*) For different type of grease please contact your supplier ORDERING INFORMTION: Ordering is by Part No. please refer to the following table: Motor No. of Part No. with reservoir. Pressure Delivery poles/rpm 0Kg. (0daN) 0Kg. (0 dan) Bar (Mpa) Cm /min. Three phase 0/80 V 50Hz (0) 0 Three phase 0/80 V 50Hz (0) 60 Single phase 0 V 50Hz. 000 rpm (0) 00 Motors with different voltage, frequency and protection degree are to be specified when ordering along with CS motor specs. - - Sheet B5 C07IE WK 8/05

29 INSTLLTION/OPERTION: HYDRULIC DIGRM: Hydraulic Nipples Part No Part No Cup Lubricator Part No. 000 M Progressive Metering Unit ssembly Dual Line Metering Unit Lubrication examples: Bracket for electric hose Part no Gun with mt (78 in.) hose Gun with m hose Part no. 50 (length to be specified when (other ordering) lengths available on request) Hydraulic Fittings Without Sphere Spare parts with quick-coupling for gun connection to be ordered separately Quick coupling (Part No. 0600) with stiff extension cable and nipple. 95 mm Quick coupling (Part No. 060) with flexible extension cable and nipple. Guard for motor protection Full rubber wheel rticulated wheel This type of lubrication unit represents the mobile version of the series grease electric pumps, whose features and versatility remain totally unchanged. Easy to use, this pump is particularly suitable for those applications requiring non-frequent lubrication cycles, thus allowing the use of a single mobile lubrication unit to feed separate installations or single lubrication points. Each unit is supplied with gun and hydraulic nipple and can be equipped on request with the accessories shown aside. It also has a pressure switch, which stops the motor when maximum pressure setting is reached. 55 mm Quick coupling (Part No. 060) with stiff extension cable and nipple. 50 mm Quick coupling with hose and buttonhead connector: Standard: Part No. 065 Giant: Part No. 065 For other types of installation please refer to catalogue 07 ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet B5 C07IE WK 8/05

30 MODULR MOTOR DRIVEN PUMPS SERIES For Oil or Grease. PRODUCT DT SHEET ENGLISH DESCRIPTION: Modular pumps particularly suitable for the lubrication of small or medium size machinery. They are used for different types of oil and grease lubrication systems and in a very large range of applications because of their high quality, high performance and low cost. The modular construction of 999 series pumps enables easy dismantling for maintenance, guarantees very high reliability and allows very fast adjustment of the units for different operating conditions. Basic modules: Electric Motor. Reduction Unit. Single or Double Pumping Unit. Reservoir. Steel sheet reservoirs are equipped with low level indicator and electric contact. Reservoirs for oil are equipped with re-filling filter. Ordering information: Type of motor and R.P.M.*.C. 500 R.P.M..C. 500 R.P.M. djustable delivery Max. Part No. of Motor Driven Pump Series Metal Reservoirs Capacity Press. Cm /min Cu.in./min. bar Grease Max. NLGI. Oil Viscosity Min. 5 cst Min. Max. Min. Max. (psi.) Kg. 5Kg. 0Kg. 0Kg. Lt. 5 Lt. 0 Lt. 0 Lt. 6.6lbs. lb. lb. 66lb., 8,5,08, (000),5 7, (5800) 5, (900) Fixed delivery 8,5, (000) (5800) (900) R.P.M.* and lubricant deliveries indicated in the table refer to 50Hz. motors. With 60Hz. motors speeds and deliveries are increased by 0%. ssembled pumps with hydraulic reversing: Pump ssy. Part No djustable delivery cm /min.,5 7 5,0 5,0 Fixed delivery cm /min. 7 Driven air pressure bar 00 * Grease Reservoir Kg Pump Part. no Kit part no Sheet B0 C075IE WK 8/05

31 SPECIFICTION: Operating pressure: Delivery: Fixed. djustable. up 75Mpa (750 bar) (000 psi.) up to cm /min- 500 r.p.m. up to 5cm /min r.p.m. Lubricant: Oil viscosity 00 cst min. Grease NLGI * * at the operating lubricant temperature between -0 o C to +00 o C MOTORS:.C. Motors: Code 07 Three phase 0/80V - 50Hz - 0.kW Code 069 Single phase 0V - 50Hz - 0.kW D.C. Motors: Code 08 V 0W Code 07 V - 00W Specify voltage frequency and phase when ordering. INSTLLTION/OPERTION: Hydraulic diagram. Pump Dimensions mm. Kg./l B C D E 90 0,5 0 Ø ,5 0 Ø Ø Ø6 9 CCESSORIES: uxiliary Pumping Unit. Pumps are supplied with one pumping unit but are designed for the mounting of two pumping units. This allows a feed to two separate lines or the outlets of the pumping units may be combined to provided double the delivery to a single line. Part numbers of second pumping units are given in the table below. Last digit of pump Part No. Features of 999 pump Second pumping unit Delivery cm /min. Pressure Part No./delivery djust Fixed bar djust Fixed,-9,5 9, , Re-filling Filter. (for grease reservoir) Removable filter cartridge, to prevent contaminates and foreign bodies from entering the reservoir and to prevent air bubbles forming in the grease.. Dimensions. 05,0 5,0 Base plate mounting, Ø 9,0 Ø 0,0 D MX. 50 mm. MIN. 00 mm. Part No. 995 for metal reservoirs. Part No. 995 for transparent reservoirs. Thread G ½ UNI-ISO 8/. Cartridge (50 micron) Part No The filter is provided with thread Rp ¼ UNI-ISO 7/ for the return line into the reservoir. Safety By-pass Valve. vailable for different pressure ranges this adjustable valve can be fitted on the outlet line. It protects the system from over pressure. B C E Part No. Pressure range to 50 bar (0 to 600 psi.) to 50 bar (0 to 500 psi.) to 000 bar (75 to 500 psi.). - - Sheet B0 C075IE WK 8/05

32 Max. Electric Level Contact. Hydraulic Inverter. ll metal reservoirs (except and 5 litres) can be equipped with a Max. electric level contact for automatic re-filling of the reservoir. Reservoirs for grease. Electric contact Part No Reservoirs for oil. Electric contact Part No It controls automatically the lines pressurisation inversion when the pressure value set on the adjusting valve is reached. Part No for pressures up to 50 bar. Part No for pressures up to 00 bar. Part No for pressures up to 00 bar. Electro/pneumatic Inverter. Pressure Gauge. vailable for different pressure ranges. It controls the lines pressurisation inversion through a solenoid valve connected to the system s electrical equipment and to the end of line pressure switch. For pressures up to 500 bar. Part No. 800 with electric valve 0V 50Hz. Part No. 80 with electric valve 0V 50Hz. Part No. 808 with electric valve V 50Hz. Part No. 809 with electric valve V d.c. Part No to 500 bar. Part No to 000 bar. Pneumatic Inverter. ssembly Kit for Dual Line with hydraulic reverse-gear 999 series pumps can be equipped with a kit consisting of: Re-filling Filter; Pressure Gauge; Safety By-pass Valve and Base Plate. To order the ssembly Kit see the table below. Last digit of pump ssembly Kit with By-pass Valve Part No. Pumping unit Pumping Units Change Over Valve (Inverter). For use with Dual Line Systems. n adjustable change over valve (automatic change over when the pressure exceeds a fixed value) available in the following types: Similar to the electro-pneumatic invertor but without solenoid valve; it is operated through a pneumatically driven control directly from customer s equipment. Part No Sheet B0 C075IE WK 8/05

33 C 95 mm. (.70 in.) WLL MOUNTING 50 mm. (.968 in.) B 6,5 mm. (0.650 in.) R.,5 mm. (0.77 in.) 5 mm. (.78 in.) BSE PLTE MOUNTING, mm. (.77 in.) 05 mm. (. in.) R. 70 mm. (R in.) Ø 9 mm. (Ø 0.5 in.) OVERLL DIMENSIONS: Grease Reservoir Oil Reservoir D Kg. (6.6 lbs.) 5 Kg. ( lbs.) litres 5 litres 0 litres 0 litres I m Trans. Metal Trans. Metal 0 Kg. ( lbs.) 0 Kg. (66 lbs.) (.8 US gal.) (. US gal.) (.6 US gal.) (8 US gal.) mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In B CØ ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet B0 C075IE WK 8/05

34 MNUL PUMPS SERIES For Oil or Grease. PRODUCT DT SHEET ENGLISH DESCRIPTION: range of manually operated pumps for use with dual line lubrication systems. The pumps are equipped with a built in reversing device. They are suitable for either oil or grease with a lubricant discharge of, cc. For each forward and return movement of the control lever. The pressure range is adjustable from 0 to 50 bar. Outlets are /8 BSP flat sealing outlet holes. The lower body of the pump is made of galvanised steel. The piston and the small piston valves are of hardened and lapped steel. The valves which control the inversion pressure are adjustable over a range of 0 to 50 bar. The pump body support is made of cast aluminium alloy. The hardened and lapped steel piston is activated by a shrunk-on lever on the handle with stub coupling. The double-acting piston is controled by small piston valves. Line inversion occurs automatically and is indicated by the following: increased resistance of the operating lever. zero-set on the pressure gauge. The small pistons alternately come out from the pressure controlling valves. SPECIFICTION: Delivery: Pressure: Line inversion: ORDERING INFORMTION: Please refer to the following table. Pump with reservoir Oil Litre., cm for each forward and return movement of the control lever. 0 to 50 bar 0 bar Weight Kg. Note Lubricant: Reservoir: Pressure gauge: Hydraulic invertor: Outlet: Pumps for Oil Reservoir inlet: Oil min. 5 cst Grease refer to table., and 5 litre. 0 to 50 bar. Equipped with two valves for the control of pressure inversion. djustable from 0 to 50 bar. /8 UNI-ISO 8/ (/8 Gas). ½ UNI-ISO 8/ (/ Gas). Dimensions mm. B C ,8 Reservoir with visual level indicator ,8 Reservoir without visual level indicator Reservoir with visual level indicator Pumps for Grease Pump with reservoir Grease Kg. Weight Kg. Note Dimensions mm. Type of Grease B C Reservoir with follower plate. NLGI to , Reservoir with follower plate. NLGI 05 0 to ,6 Reservoir with follower plate and stem. NLGI 55 0,5 5 to ,6 Reservoir with rapid filling fitting. NLGI 55 0,5 8,5 to , Reservoir with follower plate and stem. NLGI 05 0,5 5 to Sheet B0 C076IE WK 6/00

35 INSTLLTION/OPERTION: CCESSORIES: Mounting Plate. For fixing series pumps. 6 0~ 9 60 Ø 0,5 0 Dimensions. Refer to table. C U-welded plate Part No. 580 Weight:,70 Kg. Filling Socket. To fill reservoir Part No mm. B Part No. 000 Weight:,6 Kg. U.K. Dropsa (UK) Ltd. Unit 6, Egham Business Village, Egham, ITLY Dropsa Sp t.(+9) Surrey. TW0 8RB f.(+9) SPIN Polydrop, S.. t.(+) f.(+) Tel: (+) Fax: (+) salesuk@dropsa.com U.S.. USTRLI Dropsa US U.S.. Inc. Dropsa ustralia Pty Wing Dropsa Drive Corporation No. 7 Warringah Road Utica, t.(+) Dee Why Michigan 85, NSW 099 Tel: (+) f.(+) Tel: (+6) Fax: (+) Fax: (+6) salesusa@dropsa.com U.K. sales@dropsa.com Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa BRZIL Gmbh. Volmerswerther Dropsa Strasse 80 0 t.(+55) Dusseldorf , Deutschland Tel: f.(+55) (+9) Fax: (+9) sales@dropsa.de GERMNY Dropsa Gmbh t.(+9) f.(+9) ITLY Dropsa Spa Via B. Croce, Vimodrone (MI) Tel: (+9) Fax: (+9) sales@dropsa.it (Export) vendite@dropsa.it (National) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet B0 C076IE WK 6/00

36 PUMP 000 SERIES For Oil or Grease. PRODUCT DT SHEET 000 ENGLISH DESCRIPTION: The series lubrication pumps are particularly suited to the heavy industrial sector, with its features of long life, safe and constant functioning and reduced maintenance being indispensable for ensuring a perfect and efficient lubrication of machinery working under heavy and demanding conditions, and in particular where continuous operating is required to ensure a high level of production. By selecting from a range of perfectly compatible and easily assembled components it is possible to vary the pressure, the quantity of lubricant delivered, the type of lubricant or the type of distribution. The complete machine, mounted on a base, can be considered a true central lubrication unit with its high performance permitting an extensive layout and a high number of lubrication points. This lubrication unit is made up of: a pump assembly with a robust cast aluminium pump body housing a pump element assembly with hardened, ground and lapped steel pistons. Three phase electric motor: 0/80V 50 Hz-0.75 kw. Reduction gearbox in light alloy with a bronze helical gear wheel and a hardened and ground steel shaft. vailable in three versions, with :0 ratio for a capacity of 50 cm /min; :0 for a capacity of 5 cm /min and :0 for a capacity of 0 cm /min. tank of 65 Kg (65 dan) for grease and 65 litres for oil, mounted on a support flange equipped with a lubricant reserve and minimum level signalling device and a tank filling valve (only for grease tanks). Electromechanical inverter to control the inversion of the lubrication lines (V 50 Hz solenoids standard, other voltages and frequencies on request). Non-return valve assembly, delivery filter and pressure regulator, mounted on the pump element assembly outlet. Versions Motor-driven pump Capacity Reduction Motor Ratio Oil Grease (cc/min) gearbox RPM HP / / / / / /0 500 Spare parts Code Description 09 Electric Motor Coupling, Unidirectional 0 Reduction Gearbox /0 0 Reduction Gearbox /0 0 Reduction Gearbox /0 000 Coupling, flexible 050 Pump assembly 00 ssembly, valve/filter/pressare regulator grease ssembly, valve/filter/pressare Sheet regulator B0 oil 8580 Inverter, electromechanical C0PE WK 8/05

37 SPECIFICTION: Operating pressure: up 5Mpa (50 bar) (05 psi.) Pump capacity: max 50 cm/min Tank capacity: 65 litres (oil), 65 kg. (grease) Motor: ph: 0/80V 50 Hz 500 rpm 0,75 kw Reduction ratios: :0, :0, :0 By-pass setting: 0 bar (with internal setting system) Min. Work time (sec): (min. pause time 96 sec) Operating temp.: - 5 C + 0 C Max weight kg: 0 Lubricant: Oil viscosity 00 cst min. Grease NLGI * Grade of protection: IP55 Insulation: Class F * at the operating lubricant temperature between -0 o C to +00 o C Pressure Gauge. Only one version is provided. Part No bar INSTLLTION/OPERTION: Electrical diagram Electrical connections diagram Red luminous signal Blinker Reserve switch Minimum level switch Electrical power supply: 0-80 V 50 Hz bsorbed power: pprox kw Dimensions Hydraulic diagram N outlets G ½ UNI ISO 8/ (/ BSP) ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Sheet B0 C0PE WK 8/05

38 PUMP SERIES For Oil or Grease. PRODUCT DT SHEET ENGLISH DESCRIPTION: The pump element assembly is comprised of a main piston and a piston-valve in treated ground steel which operate in a body of special tight cast iron. The capacity of the pump element piston is approximately 0.7 cc per stroke. Working pressure: 75 bar. The alternate supplying of the lubricant to the two lines of the system is achieved through a mechanical device enclosed within the pump body. The lubrication cycles are pre-established based on the requirements of the machinery. The control shaft and the reduction shaft are mounted on ball bearings. The pump is provided with a pressure control valve restricting the pressure to between 0 and 50 bar, and two pressure gauges on the main lines. The reduction gear box, the pump element assembly and the inverter control assembly, which controls the inversion, are wet oil bath lubricated and the box they are enclosed in is not connected to the machinery lubrication lubricant tank. This type of pump is available in four main versions: with a /5 reduction ratio with a /0 reduction ratio without reduction with oscillating control Class of protection: Class F Grade of protection: IP55 Operating temp.: - 5 C + 0 C Operating humid.: 90% rel humidity Preservation temp.: - 0 C + 50 C Level of continuous sound pressure: < 70 db() IDENTIFICTION OF THE PRT NUMBER There are nine period assemblies for the control of the lubrication cycle interval and these can be fitted to all four types of pump. Having designed the system and selected the suitable period (see Table ), find the part number of the pump in Table B, substituting the asterisk with the selected period number. Table PERIOD Max. number of lubrication points per inversion with the feeders adjusted to max. flow Feeder cc PUMP Max. revs to use 00 rpm Without reduction or with oscillating control Reduction ratio /5 Reduction ratio /0 Max. revs to use oil 80 grease 00 rpm.5 7 Revs per inversion Revs per inversion PERIOD Max. number of lubrication points per inversion with the feeders adjusted to max. flow Feeder cc ELECTRICLLY DRIVEN PUMP Time interval between one inversion and the next reduction /5 /0 00 rpm motor Number of inversions in 8 hours.5 7 reduction reduction reduction /5 / h h 6 0 h Sheet B50 C0PE WK 8/05

39 Table B WITH TNK FOR OIL Without tank With min. level contact With recovery With recovery and min. level contact lt 0 lt 65 lt 5 lt 0 lt 65 lt 0 lt 65 lt 0 lt 65 lt H 6560* 65698* 65699* 6500* 65700* 6570* 650* 6570* 650* 65705* 650* L 7650* 7655* 7655* 7655* 76555* 76556* 76557* 76559* 76560* 7656* 7656* M 7650* 7656* 76565* 76566* 76567* 76568* 76569* 7657* 7657* 7657* 76575* N 656* 65706* 65707* 6506* 65708* 65709* 6507* 657* 6508* 657* 6509* O 76506* 76576* 76577* 76578* 76579* 76580* 7658* 7658* 7658* 76586* 76587* P 76507* 76588* 76589* 76590* 7659* 7659* 7659* 76595* 76596* 76598* 76599* WITH TNK FOR GRESE Without tank With min. level contact With min. and max. level contact Kg 0 Kg 0 Kg 65 Kg 5 Kg 0 Kg 0 Kg 65 Kg 0 Kg 0 Kg 65 Kg H 656* 65666* 65667* 65668* 65669* 65670* 6567* 6567* 6567* 6598* 6598* 6576* L 76500* 76508* 76509* 7650* 765* 765* 765* 765* 7655* 7656* 7657* 7658* M 7650* 7659* 7650* 765* 765* 765* 765* 7655* 7556* 7657* 7658* 7659* N 6565* 65678* 65679* 65680* 6568* 6567* 65675* 65676* 65677* 6598* 65985* 6577* O 7650* 7650* 765* 765* 765* 765* 7655* 7656* 7657* 7658* 7659* 7650* P 76505* 765* 765* 765* 765* 7655* 7656* 7657* 7658* 7659* 76550* 7655* LEGEND Pump Electrically driven pump H Without reduction Wt..00 Kg. O Motor 00 rpm - R. /5 L With reduction R. /5 Wt..750 Kg. P Motor 00 rpm - R. /0 M With reduction R. /0 Wt..750 Kg. N For oscillating control Wt.00 Kg. WEIGHT: Kg with base 8.5 Kg without base N.B.: The indicated weights refer to pumps and electrically driven pumps without tank INSTRUCTIONS FOR ORDERING VERSIONS TIMES ND CHOICE OF PUMPS The period is chosen in relation to the type of feeder being used and the number of lubrication points (see Table ). The maximum number of points which can be accommodated in a system and the indicated times refer to one single inversion of the line. It must be remembered that one complete lubrication cycle is composed of two inversions. If dual outlet feeds are employed in a system, the number of lubrication points which can be accommodated in the system, for one complete cycle, is double that shown in the table. When electrically driven pumps controlled by electrical devices are used, periods must be selected with the shortest inversion time. IMPORTNT: When pumps are used without reductions or for oscillating control, do not exceed 00 rpm for a grease pump and 80 rpm for an oil pump., CLCULTION OF THE CONSUMPTION OF LUBRICNT IN 8 HOURS Q= quantity of lubricant in grams in 8 hours N= number of points served for each inversion P= capacity in cc of the feeder I= number of inversions in 8 hours n= rpm i= number of revolutions per inversion Q=N.P.I.0.9 I= Q/(P*N*0.9) P= Q/(I*N*0.9) N= Q/(I*P*0.9) The value obtained is the quantity of lubricant consumed by the system in 8 hours, with the feeders adjusted to maximm capacity. For the electrically driven pumps, the number of inversions every 8 hours is already given in the table. For the other types of pumps the number of inversions every 8 hours can be calculated using the following formula: I= (n*60*8)/i n= (l*i)/(60*8) N.B.: the maximum number of points to be lubricated is indicative. The values given use only 50% of the pump capacity for each inversion. It would be possible in certain cases to increase the number of points for each inversion, while for extensive systems or those with many flexible tubes, it would be better to select a higher period to that indicated. ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Sheet B50 C0PE WK 8/05

40 TRNSFER ND FILLING PUMPS SERIES For Oil or Grease and Non-corrosive Fluids. PRODUCT DT SHEET ENGLISH Only for Part No. 60 DESCRIPTION: Piston pumps equipped with suction hose. Discharge.050 Kg. (. lb.) of lubricant per stroke with a back pressure of 5 bar (500 psi.). manual built in pressure release valve permits return of handle to down position without discharging lubricant. Can be used for transferring alcohol, asphalt emulsions, fuel cleaning solvents, fuel oil, benzine, lacquer thinner, vegetable oils and many other non-corrosive, non-abrasive materials. Pumps are supplied without filter. SPECIFICTION: Delivery: 50 cm of fluid for each operation of the lever. Pressure: 5 bar max. ORDERING INFORMTION: Please refer to the following table. For drums Kg. Pump Part No. Cover Part No. Follower plate (grease only) Part No. Piston Rod mm Sheet C C078IE WK 6/05

41 INSTLLTION/OPERTION: Dimensions. Please refer to the following table. Dimensions Pump Part No. mm. B mm. C mm. D Internal Ø of drum Hydraulic diagram. Hose with oil transfer valve Ø tube x Part No Hose without oil transfer valve Ø tube x Part No Refilling pump hose Ø tube x Part No When ordering hoses indicate length L cm. Dimensions: C Only for Part No. 60 B Part No's CCESSORIES: Follower plate: It is needed when the pump is used to transfer greases (see table). Maximum grease consistency NLGI. C Lid: It is used when the pump is assembled onto a drum (it replaces the original drum s cover, see table). D Oil strainer: Part No. 0 thread Ø /8 BSP taper. Element Part No. B Part No's. 057 Grease strainer: Part No. 0 thread Ø /8 BSP taper. Element Part No. 05 Nipple; For pump filter joint /8 BSP Part No. 085 ITLY Dropsa Sp t.(+9) f.(+9) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd. Unit 6, Egham Business Village, Egham, Surrey. TW0 8RB Tel: (+) Fax: (+) salesuk@dropsa.com U.S.. Dropsa U.S.. Corporation USTRLI t.(+) Dropsa US Inc. Dropsa ustralia Pty Wing Drive No. 7 Warringah Road f.(+) Utica, Dee Why Michigan 85, NSW 099 U.K. Tel: (+) Tel: (+6) Fax: (+) Fax: (+6) 999 Dropsa salesusa@dropsa.com (UK) Ltd sales@dropsa.com t.(+) f.(+) BRZIL GERMNY Dropsa ITLY Dropsa Gmbh. t.(+55) Dropsa Spa Volmerswerther Strasse 80 Via B. Croce, Dusseldorf, f.(+55) Vimodrone (MI) Deutschland Tel: (+9) Tel: (+9) GERMNY Fax: (+9) Fax: (+9) sales@dropsa.it (Export) sales@dropsa.de Dropsa Gmbh vendite@dropsa.it (National) t.(+9) f.(+9) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet C C078IE WK 6/05

42 HEVY DUTY PNEUMTIC PUMPS SERIES 0000 For Oil or Grease and Non-corrosive Fluids. PRODUCT DT SHEET ENGLISH DESCRIPTION: Exceptionally strong, powerful and durable pumps. Suitable for the supply of light, heavy or fibrous lubricants, even at low temperatures. Fits standard commercial drums or large capacity drums. Features: ir supply valve; complete with floating slide, held on the seat by the air pressure, self sealing and self cleaning Positive operation; a double toggle joint correctly positions the distribution valve. Corrosion proof steel rod; is guided to prevent faulty alignment of the air control valves, chromium plated hardened and lapped, to reduce the wear of the seals to a minimum. Wide air discharge; to reduce the outlet air temperature drop to a minimum for maximum efficiency. Minimum friction; the synthetic rubber air piston slides in a corrosion proof lapped aluminium cylinder. Long life seals; accurate assembly, resilience and quality of the materials used, ensure a good seal for long periods. No interruption for adjustment or lubrication; the air motor is sealed, there are no exposed moving parts. Maximum life! No seal; the piston and cylinder are of special steel, treated, normalized and micro-lapped. Double self alignment joint; with safety spring and square thread. Sure priming; the base valve is made of hardened steel and ensures a perfect seal. Forced feed device; makes it possible to feed very hard lubricants into the compression chamber. SPECIFICTION: Compression rate: see table. Delivery: see table. ir driven pressure: bar max. ir inlet: G ¾ UNI-ISO 8/ ORDERING INFORMTION: Ordering is by description and Part No., please refer to the following table: Ratio Pump ssy. Part No. ir motor only Part No. Piston rod only Part No. Type of lubricant Delivery air pressure 7 bar. 0: Grease NLGI 8 Kg./min. 75: Grease NLGI 5 Kg./min. 5: Grease/oil 000 cst. 6 ltr./min. 6: Oil 000 cst. 8 ltr./min. - - Sheet C0 C079IE WK 6/00

43 ir outlet: G ½ UNI-ISO 8/ Weight: 5 8 Kg. Dimensions. INSTLLTION/OPERTION: Hydraulic diagram ccessories. 0 Exhaust silencer Part No Cover for 80 Kg. Drums Part No Spares. Component Part No. Service Kit Part No ITLY Dropsa Sp t.(+9) f.(+9) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd. Unit 6, Egham Business U.K. Village, Egham, Surrey. TW0 8RB U.S.. Dropsa Corporation t.(+) f.(+) U.S.. Dropsa US Inc Wing Drive Dropsa (UK) Utica, Ltd t.(+) Michigan 85, Tel: (+) f.(+) Tel: (+) Fax: (+) Fax: (+) salesuk@dropsa.com salesusa@dropsa.com BRZIL Dropsa t.(+55) f.(+55) USTRLI GERMNY Dropsa ustralia Pty. Dropsa Gmbh. No. 7 Warringah Road GERMNY Volmerswerther Strasse 80 Dee Why Dropsa 0 Gmbh Dusseldorf, NSW 099 t.(+9) Deutschland Tel: (+6) f.(+9) Tel: (+9) Fax: (+6) 999 Fax: (+9) sales@dropsa.com sales@dropsa.de ITLY Dropsa Spa Via B. Croce, Vimodrone (MI) Tel: (+9) Fax: (+9) sales@dropsa.it (Export) vendite@dropsa.it (National) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet C0 C079IE WK 6/00

44 PNEUMTIC TRNSFER ND FILLING PUMPS 760 SERIES For Oil or Grease and Non-corrosive Fluids. PRODUCT DT SHEET ENGLISH DESCRIPTION: This type of pneumatically controlled automatic pump is suitable for transferring oil, light grease and noncorrosive fluids from 00 lb. (80 Kg.) commercial drums. It can be fixed onto the drum using a mobile bung adapter that allows the pump to be positioned at the required depth and the outlet to be pointed in any direction. The pump is supplied complete with an air shut-offvalve and a quick release air connection. This type of pump is ideal for feeding lubricant at high pressure as the design eliminates air bubbles in the lubricant. These pumps can also be used for the transfer of alcohol, gasoline, solvents, mineral naptha, kerosene and every other kind of non-corrosive, non-abrasive fluids. The displacement is about 5 lb. Of grease or cu. Ft. of SE Oil per minute at a pressure of 00 psi. The pump weighs 9 Kg. SPECIFICTION: Recommended operating air pressure: 00 psi. Maximum operating air pressure: Maximum fluid pressure: 00 psi. 00 psi. Lubricant outlet: BSP (RP UNI-ISO 7/. ir inlet: ¼ BSP (RP ¼ UNI-ISO 7/. ir exhaust port: Ø 5/8 Lubricant inlet: 0,0 cm Displacement: ir consumption: Stroke: Weight: Ø 68 cm /cycle 800 NL/min. at 7 bar. 98,5 mm. 9 Kg. INSTLLTION/OPERTION: Maintenance. The pump must be cleaned periodically and whenever there is a change in the type of fluid to be handled. For routine maintenance a repair kit Part No. 7 is available. ORDERING INFORMTION: Ordering is by description and Part No. Please refer to the following table: Part No. and description Weight ir Delivery pressure Oil SE 0 Light grease SE 0 Standard model 9 7 bar 50 Ltr./min. 5 Ltr./min. Part No. 760 With dispensing tube Part No bar 50 Ltr./min. 5 Ltr./min. - - Sheet C5 C080IE WK 8/05

45 Dimensions: Hydraulic diagram Ø 60 ITLY Dropsa Sp t.(+9) f.(+9) SPIN Polydrop, S.. t.(+) f.(+) U.S.. U.K. U.S.. Dropsa Dropsa(UK) Corporation Ltd. DropsaUSInc. t.(+) Unit 6, EghamBusinessVillage, 50679WingDrive f.(+) Egham, Utica, Surrey. TW08RB Michigan85, Tel: (+) Tel: (+) U.K. Fax: (+) Fax: (+) Dropsa salesuk@dropsa.com (UK) Ltd salesusa@dropsa.com t.(+) f.(+) BRZIL USTRLI GERMNY DropsaustraliaPty. Dropsa DropsaGmbh. No. 7WarringahRoad t.(+55) Volmerswerther Strasse80 DeeWhy f.(+55) Dusseldorf, NSW099 Deutschland Tel: (+6) GERMNY Tel: (+9) Fax: (+6) 999 Fax: (+9) Dropsa Gmbh sales@dropsa.com sales@dropsa.de t.(+9) f.(+9) USTRLI ITLY DropsaSpa Dropsa ustralia Ltd. ViaB. Croce, t.(+6) Vimodrone(MI) f.(+6) Tel: (+9) Fax: (+9) FRNCE sales@dropsa.it (Export) vendite@dropsa.it Dropsa (National) me t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet C5 C080IE WK 8/05

46 MICRO SWITCH FOR FLOW CONTROL Dual Line System PRODUCT DT SHEET ENGLISH DESCRIPTION: These micro-switches have been designed for controlling feeder blocks of the dual line system. Series P6 (adjustable discharge 0,5 to,5 cm ) Series G6 (adjustable discharge 0,5 to cm ) Modular Dual Line Feeders Series DMM (adjustable discharge 0, to cm ) Modular Dual Line Feeders Series DM (adjustable discharge 0,5 to cm ) Modular Dual Line Feeders Series DMG (adjustable discharge to cm ) Modular Dual Line Feeders Series DMG (adjustable discharge to 0 cm ) Modular Dual Line Feeders Series DMG (adjustable discharge 5 to 88 cm ) These micro-switches are particularly suitable for controlling the correct delivery of lubricant to critical friction points. In order to obtain a correct movement of the piston in both directions you must mount a micro-switch on the adjusting turret of the feeder and another on the opposite side To choose the correct micro-switch refer to fig. Warning! The control of the correct movement of a metering piston guarantees that only the controlled feeder block is working but it does not guarantee that other feeders, not controlled on the same dual line, are working too. For this reason it is necessary to mount a micro-switch on each feeder block which must be controlled. SPECIFICTION: Electrical feeding: Protection degree: IP 55 up to 0 50V ac. or 5 Working temperature: -5 o C to +80 o C Working pressure: 00 bar max. TURRET SIDE Part No P6 G6 DM Part No DMM Part No. 66 DMG Part No DMG DMG SIDE OPPOSITE THE TURRET Part No P6 Part No. 655 G6 Part No DMM DM Part No DMG DMG - - Sheet D C08IE WK 8/05

47 INSTLLTION/OPERTION: G H E F D B C L Installing micro-switch on turret side. (fig.) This micro-switch is screwed directly on the indicator turret. For the installation it is necessary to remove the turret s cover and the two adjusting screws and then screw the micro-switch on the turret; after having positioned the micro-switch on the desired delivery, tighten it by means of nut H. Installing micro-switch on the side opposite the turret. (fig.) These micro-switched are installed on the other side of the turret and replace plug L. For electrical connections please refer to the diagram on the label of the micro-switches cover. Function. The lubricant, under pressure, enters hole C and moves upwards servo piston and metering piston B (fog. ). Piston B s pin pushes pin E on the microswitch, compresses spring F and activates contact G, thus signalling that the stroke of the metering piston has taken place. When pressure alternates from line to line, the lubricant enters from hole S, pushes downwards pistons and B and switches contact G. If required, an additional micro-switch can also be installed on the opposite side of the indicator turret, thus signalling the return stroke of the piston (fig. ). Maintenance. The mechanical and electrical components of the units are not subject to particularly heavy thermal or mechanical treatment..for spare micro-switch G, only order part no. 80. ITLY U.K. Dropsa Sp Dropsa (UK) Ltd. t.(+9) Unit 6, Egham Business Village, f.(+9) Egham, Surrey. TW0 8RB SPIN Tel: (+) Polydrop, S.. Fax: (+) salesuk@dropsa.com t.(+) f.(+) U.S.. U.S.. Dropsa Dropsa US Inc. Corporation Wing t.(+) Drive Utica, f.(+) Michigan 85, Tel: (+) U.K Fax: (+) Dropsa (UK) Ltd salesusa@dropsa.com t.(+) f.(+) USTRLI Dropsa ustralia Pty. No. 7 Warringah Road Dee Why NSW 099 Tel: (+6) Fax: (+6) sales@dropsa.com BRZIL GERMNY Dropsa Dropsa Gmbh. t.(+55) Volmerswerther Strasse 80 f.(+55) Dusseldorf, Deutschland GERMNY Tel: (+9) Dropsa Fax: Gmbh (+9) sales@dropsa.de t.(+9) f.(+9) ITLY USTRLI Dropsa Spa Dropsa ustralia Ltd. Via B. Croce, t.(+6) Vimodrone (MI) f.(+6) Tel: (+9) Fax: (+9) FRNCE sales@dropsa.it Dropsa (Export) me vendite@dropsa.it (National) t.(+) f.(+) Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice. - - Sheet D C08IE WK 8/05

48 END OF LINE PRESSURE SWITCH Dual Line System. PRODUCT DT SHEET ENGLISH DESCRIPTION: This end of line pressure switch guarantees the correct operating pressure and the line inversion in dual line installations. When lubricant pressure in the line reaches the pre-set value, the pressure switch controls, through the electric or electronic equipment, the lighting of a lamp and, if the installation is equipped with an electric controlled line pressure inverter, it drives the line inversion. The end of line pressure switch comprises of: sturdy block with ¼ BSP inlet ports. micro-switches. pressure adjustment valves. pressure gauges air bleed valves. Types of Pressure Switch: Pressure switch Part No. 0; Fitted at the end of the main line, checks the correct operating pressure and, for installation with hydraulic inverter, controls the inversion from Line to Line and vice-versa. Pressure switch Part No. 5; Same as Part No. 0 but mounted in a waterproof box. Protection degree IP 55. Pressure switch Part No. 5; Same as Part No. 5 but with explosion proof switch. ORDERING INFORMTION: Pressure switch Part No. 7; Particularly suitable for installations with many lubricant feeders and with many secondary lines. This switch must be fitted at the end of the main line or at the end of a particularly important secondary line nd is electrically connected to another pressure switch mounted on the other end of the line. If one of the two pressure switches is not activated by lubricant pressure, the electric equipment signals an alarm to stop the machine. Only if both pressure switches are acted upon by the correct lubricant pressure, the electric equipment signals the line inversion. INSTLLTION/OPERTION: Operation. When lubricant pressure in the line connected to the pump, reaches the pre-set value on the pressure adjusting valve, piston, moves up to close the contact of micro-switch 5 which signals, through the lamp of the electric panel, the inversion of the line Ordering is by Part No. and description, please refer to the following table: Part No. Electrical connections Pressure adjustment range Operating differential pressure* Micro-switch features 5 Terminal board 0 to 0 bar 6 to 0 bar 80V ac. 0 5 Terminal board 0 to 0 bar 6 to 0 bar Life expectancy 0x0 6 cycles 0 Connector poles 0 to 0 bar 6 to 0 bar Temperature range + earth -0 o C to +85 o C 7 Connector 6 poles + earth 0 to 00 bar to bar * Operating differential pressure = difference of pressure necessary to obtain the change of micro-switch contacts. - - Sheet D C08IE WK 6/05

49 under pressure. For dual line installations with an electrically controlled inverter, micro-switch 5 also commands the inversion of pressurization of the lines. Note: red alarm lamp signals any malfunction of the end of line pressure switch. The next lubrication cycle inversion will occur in the same way as described above. The lubricant pressure in the line now connected to the pump reaches the preset value on the other pressure adjusting valve. The pressure in the previously pressurized line is released. This release pressure must be equal to the operating differential pressure in order to guarantee the correct delivery of lubricant from the metering vlaves. The operating differential pressure is the difference in pressure necessary to open the contact of micro-switch 5, and depends on distance X between piston and micro-switch 5, which must be, mm. djusting valve setting:. Loosen nut.. Turn adjusting nut B until the desired setting value is obtained (check that the pump is operating at the correct pressure by means of the pressure gauge and verify with an Ohmmeter the change of contacts in the microswitch).. Tighten nut.. Repeat the same operation on the valve that controls the other lubrication line. Note: by dismounting spring, maximum adjusting pressure will be 00 bar. In this case we advise the use of pressure gauge Part No (scale from 0 to 50 bar). Spare parts: Spare parts Description Part No.. djusting valve assembly. 0. djusting valve assy. for Piston. Spring. 9. Spring Micro-switch Pressure gauge (0 to 00 bar) Pressure gauge (0 to 50 bar) ir bleed screw screws. 707 NO C NC 5 X B Sheet D C08IE WK 6/05

50 Pressure Switch Part No. 0 Electrical connections. Connector Part No Base Part No LINE LINE Pressure Switch Part No. s. 5 5 Electrical connections N.. N C. N.C. C. N.C. LINE LINE Pressure Switch Part No. 7 Electrical connections block diagram. Male Part No. 900 Female Part No LINE LINE LINE LINE LINE IN PRESSURE: Electric signal. TO INVERTER LINE IN PRESSURE: Electric signal. - - Sheet D C08IE WK 6/05

51 NOTE

52 ITLY Dropsa Sp t.(+9) f.(+9) U.S.. Dropsa Corporation t.(+) f.(+) BRZIL Dropsa t.(+55) f.(+55) USTRLI Dropsa ustralia Ltd. t.(+6) f.(+6) SPIN Polydrop, S.. t.(+) f.(+) U.K. Dropsa (UK) Ltd t.(+) f.(+) GERMNY Dropsa Gmbh t.(+9) f.(+9) FRNCE Dropsa me t.(+) f.(+) Copyright Dropsa all rights reserved. Reproduction of any part of this dicument is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice.