External Gear Pumps Series F

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1 External Gear Pumps Series F RA 10089/08.11 Replaces: RA /60 AZPF-... Fixed pumps Size cm 3 /rev ( in 3 /rev) Overview of contents Contents Page General 2 Product overview 3 single pumps 4 multiple pumps 5 Drive shaft 6 Front cover 7 Line ports 9 Pumps with integral valves 10 Design calculations for pumps 10 Performance charts 11 Noise charts 14 Specifications 16 Drive arrangements 17 Multiple pumps through drives 19 Unit dimensions 20 Notes for commissioning and maintenance 53 Service parts 54 Ordering No. 56 AZ product configurator 58 Contact information 60 Features Displacements 4 cc - 28 cc Nominal pressure 280 bar Slide bearings for heavy duty applications Drive shafts to SAE or ISO Ports: threaded or flange Wide range of configurations Tandem and multi-pump configurations

2 2/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 General Rexroth external gear pumps are available as standard gear pumps in the B, F, N and G series, and as SILENCE gear pumps in the S, T and U series. The displacements are graded by different gear widths. Further configuration variants are given by different flanges, shafts, valve arrangements and multiple pump combinations. Construction The external gear pump consists essentially of a pair of gears supported in bearing bushings, and the case with a front and a rear cover. The drive shaft protrudes from the front cover where it is sealed by the shaft seal ring. The bearing forces are absorbed by special bearing bushings with sufficient elasticity to produce surface contact instead of line contact. They also ensure excellent resistance to galling especially at low speed. The gears have 12 teeth. This keeps both flow pulsation and noise emission to a minimum. The internal sealing is achieved by forces which are proportional to delivery pressure. This ensures optimum efficiency. The bearings provide the seal at the ends of the gaps between the teeth which carry the pressurized oil. The sealing zone between the gear teeth and the bearing is controlled by the admission of operating pressure to the rear of the bearing bushings. Special seals form the boundary of the zone. The radial clearance at the tips of the gear teeth is sealed by internal forces pushing them against the case. Gear pump axial compensation Axial seal External pressure zone Internal pressure zone Radial seal Cover Flange Sealing zone Compensation forces Retaining ring 2 Shaft seal ring 3 Front cover 4 Slide bearing 5 Centering pin 6 Gear (driven) 7 Gear (drive) 8 Case seal 9 Pump case 10 Bearing 11 Axial zone seal 12 Support 13 End cover 14 Fixing screws

3 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 3/60 Product overview of "Series F" standard types Version Page Version Page Version Page Version Page PiktS31.eps PiktS28.eps PiktS30.eps PiktS29.eps Neues_Pikt.eps PiktS34.eps PiktS32.eps PiktS33.eps

4 4/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 AZ P F 1o or 2 o R R R 12 M B -ooo oo -Soooo Function P = Pump Size (F).25 in3 ( 4.1 cm3) = in3 ( 5.6 cm3) = 005. in3 ( 8.2 cm3) = in3 (11.3 cm3) = in3 (14.4 cm3) = in3 (16.5 cm3) = in3 (19.6 cm3) = in3 (22.9 cm3) = in3 (25.5 cm3) = in3 (28.5 cm3) = 028 Direction of rotation Right = R Left = L PRV (bar) FCV (l/min) Example: 180 bar, 9 l/min = Use XXX if valve not applicable End cover Standard Rear ports FCV, excess flow ext. PRV + FCV Priority flow control Pressure relief valve Seals NBR FPM NBR, shaft seal in FPM Special Design* = B = A = E = V = P = D = M = P = K Drive shafts Front flange Line connections Matching front flange C Conical 1:5 (Tapered key) B P B Square flange Pilot Ø 80 mm 20 Rectangular flange S H N A Conical 1:5 for flange A (Tapered key) Conical 1:8 (Tapered key) Dihedral claw (Dog tang) Straight keyed ISO Ø 18 mm A O M B R P O C SAE J A 2-bolt flange Ø mm Transmission flange Pilot Ø mm Square flange Pilo Ø mm SAE J B 2-bolt flange Ø mm Thread (UN-2B) SAE O-ring BOSS BSP pipe thread ISO 228/1 30 Rectangular flange 07 Split flange SAE* ISO Type 1 Metric threads Q Q R P F Straight keyed SAE J A SAE 5/8" Keyed, long *Use SO022 suffix 9T spline SAE J T R C 11T spline SAE J T R C Spline shaft DIN 5482 B17x14 B P R R M A N T G 2-bolt flange Pilot Ø 52 mm with O-ring Outboard bearing Pilot Ø 80 mm Type 1 2-bolt mounting Pilot Ø mm 4-bolt mounting Ø 52 mm w/o-ring Outboard bearing Ø 80 mm Type Split flange SAE* ISO Type 2 UNC threads Thread, metric ISO 6149 w/seal ring *07 and 40 line connections limited to 19 cc and larger sizes.

5 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 5/60 AZ P F F F - oo / 016/005 R R R 12 / 12 / 12 M B -Soooo Function P = Pump Model ** F = cm 3 /rev Series 1x = Standard bearing 2x = Reinforced bearing Size Based on available sizes per series Direction of rotation Right = R Left = L Rear cover refers on the last pumps part Model F, Standard Seals NBR FPM NBR, shaft seal in FPM Special Design* = B = M = P = K Drive shafts Front flange Line connections Matching front flange Q Straight keyed SAE J A R C SAE J B 2-bolt flange Ø mm 12 Thread (UN-2B) SAE O-ring BOSS P R 11T spline SAE J T R C 9T spline SAE J T R C R SAE J A 2-bolt flange Ø mm

6 Ø17 6/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ :5 M12x1.5-m-06 Drive shafts Ø C N R ±0.6 *) *) ±0.6 ± ±0.6 *) **) **) 38 ±0.6 *) *) ±0.6 ±0.6 **) ±0.6 **) **) ± :5 Ø Ø Ø :5 1:5 1: ± ±0.35 ± Ø DIN 128-A12-FSt DIN DIN 3x5128-A12-FSt DIN 6888 DIN 128-A12-FSt 3x5 3x5 DIN DIN x5 DIN '38" 5 42'38" 5 42'38" 5 42'38" 5 42'38" Ø Ø Ø M12x1.5-m-06 M12x1.5-m-06 M12x1.5-m-06 Pump without shaft seal, Pump see page Pump without without shaft shaft seal, Pump seal, see without see page shaft page 14 seal, see page ± ±0.4 ± ± ±0.4 8 ±0.5 8 ±0.5 Ø Ø Ø Ø Ø Ø Ø H 39.5 ± ±0.6 ±0.6 ± ± ±0.5 ±0.5 ±0.5 Ø16.65 Ø16.65 Ø16.65 Ø ± ±0.35 ±0.35 ±0.35 Q ± ±0.5 SAE J /8 Min. dia straight SAE J744 SAE usable 16-1 J744 shaft /8 dia. 5/8 straight length dia. straight P Ø Ø ± DIN 128-A12-FSt DIN DIN 3x5 128-A12-FSt 128-A12-FSt DIN 6888 DIN 128-A12-FSt 3x5 3x5 DIN DIN x5 DIN Pump without 1:8 shaft seal, M12x1.5-m-06 see page 14 1:8 1:8 M12x1.5-m-06 1:8 M12x1.5-m-06 M12x1.5-m-06 15, Ø Ø , , Ø Ø ±0.4 8 ±0.4 4x20 SAE J T 4x20 9T spline 4x20 Ø16, ±0.4 8 ±0.5 8 ±0.4 Ø Ø *) ±0.5 ) ) **) 37.7 ± ) ±0.5 ±0.5 ) 2 ±0.5 8 ±0.5 8 ±0.5 Ø Ø Ø Ø Ø Ø Ø Ø ± ± SAE J744 5/8 dia. s Min. 2 usabl length Min usable shaft Min Min. length 21.8 usable shaft usable shaft length length F SAE J T 9T 9T 9T spline SAE J744 SAE 16-4 J744 9T T 9T spline 9T spline Ø16, Ø16, Ø16, *) *) **) **) *) *) **) ± **) 2 ±0.5 2 ±0.5 Ø20.5 Min. Min SAE B 17x14 J T usable Min. 21 shaft shaft 11T SAE DIN spline J Min T length SAE J744 usable shaft 11T Tooth T usable shaft spline thickness sw = T spline length length ±0.7 for reference-ø DIN 128-A14-FSt x6.5 DIN 6888 S Ø20.5 Ø20.5 Ø Ø Ø18 Ø Ø '38" Ø Min usable shaft Min Min. length 14.9 usable shaft usable shaft length length B 17x14 DIN 5482 B 17x14 B Tooth 17x14 thickness sw sw = DIN 5482 DIN 5482 Tooth thickness sw = Tooth thickness sw = ±0.7 for for reference-ø DIN 128-A14-FSt 9.5 ±0.7 for ±0.7 for reference-ø DIN 4x A14-FSt DIN 6888 reference-ø DIN 128-A14-FSt x6.5 DIN 4x DIN 6888 *) in combination with front cover B **) in combination with front cover P ) Older version 1:5 dim. is 31.5 ±0.4. Some units still use M14x1.5-8-A this 1:5 length. 1:5 Check specific pump for dimensions. M14x1.5-8-A M14x1.5-8-A 5 42'38" 5 42'38" 5 42'38" 5 42'38" Ø Ø Ø Ø Q :5 (S0022 Long Shaft) 58.4 ±0.5 M14x1.5-8-A 8± x20

7 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 7/60 Front cover B R Ø80 0, ,106 Ø Ø Ø Ø82,55 0,05 Ø Ø Ø80 Ø80 0, Ø ± ,106 Ø ± ±1 ± ± ±1 15,7 15, , ± ±1 ±1 ±1 ±1 ±1 ±1 7,2 7.2 ± 0, , ± 0.1 ± ± 0.1 0,1 0.1 ± ± ,5 0, ,5 0, Ø18 Ø18 Ø18 Ø ± 100 ± ± 0,2 ± 0.2 ± ± 0.2 0,2 ± ± ± ± ,11 ± ±0.1 9 ± 0.11 ± 0,11 34, , ±0,1 ±0.1 ±0.1 ±0,1 ±0.1 Ø ± ± ,5 0, ,2 6.2 ±0.1 ±0,1 ± ± , Ø21 Ø21 Ø21 Ø Ø21 9 ± ± SAE-A SAE-A SAE-A SAE-A ±0,2 ± ± ±0.2 ±0,2 ±1,5 ±1.5 ± ±1.5 ± ±1.5 ±1,5 ± ±1.5 SAE-A R47 R47 R47 R47 ±1 ±1 ±1 R47 ±1 R47 ±1 ± ± , ± ±0.15 ±1.5 ±0,15 ± ±1.5 ±1.5 ±1,5 ±0.15 ± ± , ±1.5 ± , ±1,5 ±1.5 ±1.5 ±1,5 120 ± ± ± ±1,5 ±1.5 ±1.5 ±1,5 ±1.5 R9 R9 ±5 R9 R9 R9 ±5 ±5 ±5 R9 ±5 R9 ±5 ±5 R9 ±5 R12 R12 R12 R12 ±1 ±1 ±1 R12 ±1 R12 ±1 ±1 R12 ±1 O Ø Ø Ø36,47 0,05 Ø Ø ±1 15, ± ±1 ±1 ±1 ±1 P Ø Ø 0,020 0, Ø Ø Ø ±1 15, ± ±1 ±1 ±1 ±1 4.8 ± , ± 0.1 ± ± 0.1 0,1 0.1 ± ± ± ± ± ± 0.1 0,1 0.1 ± ± ± ,2 ± ± ± 0.1 0,1 0.1 ± ± ±0.2 96, ± ±0,2 ±0.2 ±0.2 ± ,5 ± ± ± ±0,1 ±0.1 ±0.1 ±0.1 ±0.1 min min min. min. 10, min ± ± ± 0,2 ± ± 0.2 ± 0.2 R8 R8 R8 R8 R8 R8 R ± ±0.2 ± , ±0.2 ±0,2 ±0.2 ± , ±0.11 ±0.11 ±0,11 ±0.11 ± ± ± , ± ± ±0.2 ±0,2 ±0.2 ± ± ±0.2 ±0. 30 ±0. ±0,1 ±0. ±0. 30 ± ±0.1 14, ± ±0,1 ±0.1 ±0.1 ± ± ,3 ± ± ±1,5 ±1.5 ±1.5 ±1.5 ±1.5 2xM10 2xM = 2xM Nm 0.9 = Nm = = +10 Nm Nm 2xM Nm 0.9 = +10 Nm , x6.5 DIN x6.5 DIN x6.5 ADIN 4x6,5 4x A14-FSt DIN DIN DIN DIN DIN 128-A14-FSt DIN DIN 128-A14-FSt 4x6.5 DIN 6888 DIN 128-A14-FSt Ø Ø Ø80 Ø80 0,060 0, Ø ±1 15, ± ±1 ±1 ±1 ±1 DIN 934- DIN DIN 934- DIN M14x1.5-8-A DIN M14x1.5-8-A M14x1.5-8-A M14x1,5-8-A = M14x1.5-8-A Nm = DIN Nm = 70 = Nm12.5 M14x1.5-8-A Nm , = Nm , ± ± ±0.2 ±0.2 ± ± ±0,2 9.5 ± ±0.2 ±0.2 ± ,5 ± ± ± ±0,2 34,5 ±0.1 ±0.1 ± ±0,1 ±0.1 ± ± ±0.2 ±0.2 ± ± ±0,2 ± ±1.5 ±1.5 ± ±1.5 ±1,5 ± ±1.5 R9 R9 R9 R9 ±5 ±5 ±5 R9 ±5 R9 ±5 ±5 R9 ± ± ± ±1,5 ±1.5 ±1.5 ±1.5 ±1.5 C Ø101.6 Ø101.6 Ø101,6 Ø101.6 Ø101.6 Ø41 Ø41 Ø Ø41 Ø ±1 15, ± ±1 ±1 ±1 ± ± ± ,5 0, ,5 max. max. ± ± 0,1 0.1 ± max max. max ± 0.1 max. 3 Ø26 Ø26 Ø26 Ø26 R13 R13 R13 R13 ±1 ±1 ±1 ±1 R13 R13 ±1 ±1 R13 ±1 Ø ± ± ±0,2 ±0.2 ±0.2 ±0.2 ±0.2 SAE - B SAE SAE SAE SAE - B- B- B SAE - B 172 ± ± ±1.3 ±0.15 ±1,3 ±1.3 ± ± ±0.15 ±0,15 ±0.15 ±1.3 ±0.15 R58 R58 R58 R58 ±1 ±1 ±1 R58 ±1 R58 ±1 ±1 146 ± ± , ±0.27 ±0.27 ±0,27 ±0.27 ± ±0.27 M Ø Ø52 0,030 0, Ø Ø Ø Ø Ø Ø47,8 0,2 Ø Ø32 Ø Ø ±0, ,2 ±0,1 9.9 ±0,1 7.2 ±0,1 ±0.2 ±0, ,9 9.9 ± ±0.2 ±0,2 ±0.2 ±0,1 ±0.2 Ø Ø32 Ø Ø32 +0, ±0.2 2 ±0.2 2 ± ±0.2 2 ±0,2 2 ±0.2 ±0.2 ± , ±0.2 2 ±0.2 ±0,2 ±0.2 ± ± ±1 15, ± ±1 ±1 ±1 ±1 min min min. min. 10, min ± ± ±0,2 ±0.2 ±0.2 ±0.2 ±0.2 Pump without Pump without shaft Pump shaft Pump seal, see page seal, without without 14 see shaft shaft seal, page seal, seal, 14 see see Pump see page page without shaft seal, see page ± ± ±0.2 ±0,2 ± ±0.2 ± ± ±0.2 ±0.1 ±0,1 ±0.1 ± ± , ± ±0.1 ±0.1 ± ±1.5 ±0,1 34, ±1.5 ±1.5 ± ±1,5 ±1.5 ± ± ±1.5 2xM10 2xM = 2xM10 2xM Nm = Nm = = +10 Nm +10 Nm Nm 2xM = +10 Nm N Ø 0,020 0,064 15,7 ±1 7,2 ± 0,1 60 ± 0,2 min. 10,6 60 ±0,2 30 ±0,1 14,3 ± 0,1 2xM ,3 ±1,5

8 2 8/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Front cover (continued) T Ø ± ± Ø Ø ±0.2 min ± ±0.1 4xM ± ±1.5 G Ø Ø ± ±0.3 for reference- ±1.5 Ø ± ±0.2 9 ± ± ± ± ±1.5 R 9 ± ±1.5

9 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 9/60 Ports G 01 Pipe thread ISO 228/1 At pressures p 2 > 210 bar limited fatigue strength F Ordering Size Pressure side Suction side code G F G F cm 3 G 1 / 2 16 G 3 / cm 3 G 3 / 4 G 1 19 D M E 03 Thread, metric ISO 6149 with seal ring At pressures p 2 > 210 bar limited service life F Ordering Size Pressure side Suction side code M D E F M D E F cm 3 M 18 x M 18 x cm 3 M 22 x M 27 x cm 3 M 33 x D G E F 12 Thread (UN-2B, UNF-2B) SAE J seal ring BOSS At pressures p 2 > 210 bar limited service life Ordering Size Pressure side Suction side code G D Emax F G D Emax F cm 3 3/46 UNF-2B /84 UNF-2B cm 3 14 cm 3 7/84 UNF-2B /162 UN-2B cm 3 1 5/162 UN-2B Rectangular flange C D E Ordering Size Pressure side Suction side code C D E C D E cm M 6, depth M 6, depth cm cm 3 *) M 8, depth Rectangular flange C D E Ordering Size Pressure side Suction side code C D E C D E cm M 6, depth M 6, depth cm M 8, depth 13 *) Dimension of Series 2

10 10/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Gear pumps with integral valves In order to reduce external pipework it is possible to incorporate a flow-control valve or pressure-relief valve in the rear cover of the gear pump. A typical application of this is in the supply of hydraulic oil in power steering systems. The pump delivers a constant flow irrespective of the speed at which it is driven. The excess flow is either returned internally to the suction port or distributed externally to other items of equipment. upon request Q const. Q const. Q const. p1 p 1 3-way flow-control valve. Excess flow returned to suction line Q const. = l/min 3-way flow-control valve. Excess flow distributed externally; loadable Q const. = l/min 3-way flow-control valve with pressure-relief valve. Excess flow returned to suction line Q const. = l/min p 1 = bar Pressure-relief valve. Discharge returned to suction line p 1 = bar * S xxx17 E xxx12 V 111 D 180xx Design calculations for pumps The design calculations for pumps are based on the following parameters: V [cm 3 /rev] Q [l/min] p [bar] M [Nm] n [rev/min] P [kw] Displacement Delivery Pressure Drive torque Drive speed Drive power It is also necessary to allow for different efficiencies such as: η v η hm η t Volumetric efficiency Hydraulic-mechanical efficiency Overall efficiency The following formulas describe the various relationships. They include correction factors for adapting the parameters to the usual units encountered in practice. Caution: Diagrams providing approximate selection data will be found on subsequent pages. P M n Q V [%] n η v Q M η hm p P η t p Q p Q = V n η v 10 5 M η hm p = 1.59 V p Q P = 6 η t Q V = 10 5 n η v M η hm V = 159 p 6 P η Q = t p V [cm 3 /rev] Q [l/min] p [bar] Caution: η [%] e.g. 95 [%] n [rev/min] P [kw] M [Nm] Q n = 10 5 V η v 1.59 V p M = η hm 6 P η p = t Q * Some versions have relief line returning to reservoir. Contact factory for additional information.

11 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 11/60 Performance charts ν = 32 mm 2 /s, ϑ = C p = 20 bar p 2 = max. intermittent 25 Q = 28 cm 3 / 19 U rev 22.5 Flow Q (l/min) Speed n (rpm) Q = f ( n,v ) incl. η v P = f (n, p) incl. η t M = f (n, p) incl. η hm 4 cm 3 /rev (V) 5.5 cm 3 /rev (V) Power P (kw) p = 280 bar p = 280 bar Torque M (Nm) Power P (kw) p = 280 bar p = 280 bar Torque M (Nm) Speed n (rpm) Speed n (rpm)

12 12/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Performance charts (continued) 8 cm 3 /rev (V) 11 cm 3 /rev (V) p = 280 bar p = 280 bar 2 60 Power P (kw) p = 280 bar Torque M (Nm) Power P (kw) p = 280 bar Torque M (Nm) Speed n (rpm) Speed n (rpm) 14 cm 3 /rev (V) 16 cm 3 /rev (V) Power P (kw) p = 280 bar p = 280 bar Torque M (Nm) Power P (kw) p = 280 bar p = 280 bar Torque M (Nm) Speed n (rpm) Speed n (rpm)

13 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 13/60 Performance charts (continued) 19 cm 3 /rev (V) 22.5 cm 3 /rev (V) Power P (kw) p = 230 bar p = 230 bar Torque M (Nm) Power P (kw) p = 210 bar p = 210 bar Torque M (Nm) Speed n (rpm) Speed n (rpm) 25 cm 3 /rev (V) 28 cm 3 /rev (V) Power P (kw) p = 225 bar p = 225 bar Torque M (Nm) Power P (kw) p = 200 bar p = 200 bar Torque M (Nm) Speed n (rpm) Speed n (rpm)

14 14/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Noise charts Noise level dependent on rotational speed, pressure range between 10 bar and pressure value p 2 (see page 16 Specifications table). Oil data: ν = 32 mm 2 /s, ϑ = C. Sound pressure level calculated from noise measurements made in the sound absorbent measuring room compliant with DIN , Part 26. Spacing between measuring sensor pump: 1 m. These are typical characteristic values for the respective model. They describe the airborne sound emitted solely by the pump. Environmental influences (installation site, piping, further system components) are not taken into consideration. Each value applies for a single pump. 4 cm 3 /rev (V) 5.5 cm 3 /rev (V) Noise Level LpA [db(a)] Noise Level LpA [db(a)] Speed n (rpm) Speed n (rpm) 8 cm 3 /rev (V) 11 cm 3 /rev (V) Noise Level LpA [db(a)] Noise Level LpA [db(a)] Speed n (rpm) Speed n (rpm)

15 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 15/60 Noise charts (continued) 14 cm 3 /rev (V) 16 cm 3 /rev (V) Noise Level LpA [db(a)] Noise Level LpA [db(a)] Speed n (rpm) Speed n (rpm) 19 cm 3 /rev (V) cm 3 /rev (V) Noise Level LpA [db(a)] Noise Level LpA [db(a)] Speed n (rpm) Speed n (rpm) 25 cm 3 /rev (V) 28 cm 3 /rev (V) Noise Level LpA [db(a)] Noise Level LpA [db(a)] Speed n (rpm) Speed n (rpm)

16 16/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Specifications General Construction External gear pump Mounting Flange or through-bolting with spigot Ports Threaded, flange Direction of rotation Clockwise or counter-clockwise, (looking on shaft) the pump may only be driven in the direction indicated Installation position Any Load on shaft Radial and axial forces after consulting Ambient temperature 30 C C ( 22 F F) range or max. 110 C (230 F) with FPM seal Fluids Mineral oil compliant with DIN 51524, 1 3, however under higher load at least HLP compliant with DIN Part 2 recommended. Comply with RE Further operating fluids possible after consultation Viscosity mm 2 /s permitted range mm 2 /s recommended range mm 2 /s range permitted for starting Fluid temperature max. +80 C (176 F) with NBR seals*) range max C (230 F) with FPM seals**) Filtration ***) At least cleanliness level 20/18/15 compliant with ISO 4406 (1999) *) NBR = Perbunan **) FPM = Viton ***) During the application of control systems or devices with critical counter-reaction, such as steering and brake valves, the type of filtration selected must be adapted to the sensitivity of these devices/ systems. Safety requirements pertaining to the whole systems are to be observed. In the case of applications with high numbers of load cycles please consult the factory. Definition of direction of rotation Always look on the drive shaft. Caution: Dimensions drawings always show clockwise-rotation pumps. On counter-clockwise-rotation pumps the positions of the drive shaft and the suction and pressure ports are different. Definitions of pressures bar p 3 p 2 Pump pressure p 1 Time t max. 20 s Clockwise rotation Counter-clockwise rotation p 1 max. continuous pressure p 2 max. intermittent pressure p 3 max. peak pressure AZPF-1x* *) Displacement V cm 3 /rev Suction pressure p e (absolute), with tandem pumps: p e ( p 2 ) = max. 0.5 > p e ( p 1 ) Max. continuous pressure p 1 2* bar Max. intermittent pressure p 2 280* Max. peak pressure p Min. rotational speed < 100 rpm at bar 12 mm 2 /s p mm 2 /s p Max. rotational speed at p *) Version with extended bearings AZPF-2x* Displacement V cm 3 /rev Suction pressure p e (absolute), with tandem pumps: p e ( p 2 ) = max. 0.5 > p e ( p 1 ) Max. continuous pressure p bar Max. intermittent pressure p Max. peak pressure p Min. rotational speed < 100 rpm at bar 12 mm 2 /s p mm 2 /s p Max. rotational speed at p * Pumps with threaded ports may experience reduced life if used continuously above 210 bar.

17 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 17/60 Drive arrangements 1. Flexible couplings The coupling must not transfer any radial or axial forces to the pump. The maximum radial runout of shaft spigot is 0.2 mm. Refer to the fitting instructions provided by the coupling manufacturer for details of the maximum permitted shaft misalignment. 2. Coupling sleeve Used on shafts with DIN or SAE splining. Caution: There must be no radial or axial forces exerted on the pump shaft or coupling sleeve. The coupling sleeve must be free to move axially. The distance between the pump shaft and drive shaft must be Oil-bath or oil-mist lubrications is necessary Ø25 h11 Splined shaft Torque M max [Nm] Displacement V [cm 3 / rev] Pressure p max [bar] DIN p max SAE 9t 110 SAE 11t Drive shaft with tang For the close-coupling of pumps to electric motor or internal-combustion engine, gear, etc. The pump shaft has a special tang and driver 3 (not included in supply). There is no shaft seal. The recommended arrangements and dimensions for the drive end and sealing are as follows. min A Ø52 +0, Ø52,7 +0,3 Ø30 Drive shaft Case-hardening steel DIN e.g. 20 MnCrS 5 case-hardened 0.6 deep; HRC 60 ±3. Surface for sealing ring ground without rifling R max. 4μm 2 2,5 0, 5 Drive with tang 0,2 A 3 Radial shaft seal ring Rubber-covered seal (see DIN 3760, Type AS or double-lipped ring). Cut 15 chamfer or fit shaft seal ring with protection sleeve. AZPF-1x Torque M max. [Nm] Displacement V [cm 3 /rev] Pressure p max. [bar] AZPF-2x Torque M max. [Nm] Displacement V [cm 3 /rev] Pressure p max. [bar]

18 /60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ V-belts and gearwheels without outboard bearing When proposing to use V-belt or gear drive, please submit details of the application for our evaluation (especially dimensions a, d m, d w and angle α). 0 0 α α dm dw a 180 a Outboard bearing Outboard bearings eliminate possible problems when pumps are driven by V-belts or gearwheels. The diagrams below show the maximum radial and axial loads that can be tolerated based on a bearing life of L H = 1000 hours. Torque M max. [Nm] Displacement V [cm 3 /rev] Pressure p max. [bar] Type 1 a N Fr 1200 Fa Fr n = a mm Type 2 a Fr Fa

19 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 19/60 Multiple gear pumps Gear pumps are well-suited to tandem combinations of pumps in which the drive shaft of the first pump is extended to drive a second pump and sometimes a third pump in the same manner. A coupling is fitted between each pair of pumps. In most cases each pump is isolated from its neighbor, i.e. the suction ports are separate from one another. A common suction port is also possible as an option. Caution: Basically, the specifications for the single pumps apply, but with certain restrictions: Max. speed: This is determined by the highest rated pump speed in use. Pressures: These are restricted by the strength of the drive shaft, the through drives and the drivers. Appropriate data is given in the dimensional drawings. Pressure restrictions during standard through drive In the case of series S, the driver for the second pumping stage can carry a load of up to M max. = 65 Nm, i.e. there is a pressure restriction for the second stage and any further stages. M max. [Nm] V [cm 3 /rev] p max. [bar] Standard through drive Combinations Series pump 1 F F F F M max. = 65 Nm Torque M max. [Nm] Max. transferrable drive torque * Function Code letter Designation Splined shafts F Series pump 2 F S B Max. transferrable drive torque * [Nm] R SAE J T 110 P SAE J T 180 If the first stage is driven through a tang (driver) or outboard bearing type 1, pressure restrictions apply as indicated in the formula below. Tapered key shaft C 1:5 155 H 1:8 160 Reinforced through drives are available for applications with higher transfer torques and/or rotational vibrations. Customized designs available on request. In instances where common inlet is required, contact factory to determine flow capability. Reinforced through drive M max. = 160 Nm Cylinder shafts Claw G Shafts Ø A Shafts Ø Q 5/8" keyed SAE J A 55 N Dihedral claw 65 * These values only apply when the conditions described on page 16 are complied with. Bosch Rexroth is to be consulted if the stated values are exceeded. F F Torque M max calculation p 1 V 1 p 2 V 2 p 3 V 3 M M max. p 1 V p 2 V p 3 V p [bar] V [cm 3 /rev] Example: 19 cc + 16 cc tandem (F+F) with R splined shaft Pressure P 1 = 200 / P 2 = 1 M max. = (200 x 16 x.0177) + (1 x 19 x.0177) = = R shaft acceptable because M max. is <110 [Nm]

20 20/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ C ± SAE A Flange Rotation 48 R holes Typ Inlet Port A Max. B ± Min. Full Spline 21 2-Places Splined Shaft 9t per SAE J Outlet Port 88 Max. Clockwise Counter-Clockwise AZPF 12 R R 12 MB AZPF 22 R R 12 MB* Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A B C (SAE O-Ring Boss) (SAE O-Ring Bpss) * * * * Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for product weight.

21 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 21/60 Splined Shaft 9t per SAE J Clockwise Counter-Clockwise AZPF 12 R R 12 MA Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A B C (SAE O-Ring Boss) (SAE O-Ring Bpss) Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed. 3. Contact factory for product weight.

22 22/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Clockwise Counter-Clockwise AZPF 12 Q R 12 MB AZPF 22 Q R 12 MB* Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A B C (SAE O-Ring Boss) (SAE O-Ring Bpss) * * * * Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for product weight.

23 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 23/60 Clockwise Counter-Clockwise AZPF 12 Q R 12 MA Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A B C (SAE O-Ring Boss) (SAE O-Ring Bpss) Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed. 3. Contact factory for product weight.

24 24/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ Splined Shaft 11t per SAE J Clockwise Counter-Clockwise AZPF 22 P R 12 MB Displacement Ordering Number Dimension (mm) (cm 3 /rev) L R A B C Inlet Port (SAE O-Ring Boss) Outlet Port (SAE O-Ring Bpss) R Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for product weight.

25 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 25/60 Clockwise Counter-Clockwise AZPF 12 Q R 12 MB - S0022 Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A B C (SAE O-Ring Boss) (SAE O-Ring Bpss) Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed. 3. Contact factory for product weight.

26 26/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Clockwise Counter-Clockwise AZPF 12 Q R 12 MA - S0022 Displacement Ordering Number Dimension (mm) (cm 3 /rev) L R A B C Inlet Port (SAE O-Ring Boss) Outlet Port (SAE O-Ring Bpss) Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed. 3. Contact factory for product weight.

27 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 27/ Splined Shaft 11t per SAE J Clockwise Counter-Clockwise AZPF 22 P C 12 MB Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A B C (SAE O-Ring Boss) (SAE O-Ring Bpss) Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed. 3. Contact factory for product weight.

28 28/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ ± 0.1 A ± 0.4 B ± SAE-A flange R 47.5 ± ± 0.15 M6 Ø Ø Ø Ø ± R 12 ± ± ± ±1.5 8 ± 0.5 (7 0.3 / Ø18.5) 4/5.5 cm 3 / U rev Min usable shaft length Splined shaft SAE J T 16/32 SP Tooth thickness sw = D C E A AZPF 10 R R 20 M B AZPF 11 R R 20 K B* Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth * * * * Note: 1. Refer to page 16 for performance specifications by displacement size.

29 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 29/60 Ø ± ± ± 0.1 B ± 0.7 A ± R 12 ± 1 SAE-A flange R 47.5 ± ± ± 0.15 M6 127 ± ± 0.4 Ø Ø Ø D C E Shaft key 4 x 20 A AZPF 1X Q R 20 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

30 30/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ ± ±0.1 A ±0.4 B ±0.7 R 9 ± Ø ±1 1:5 Ø ± ±0.15 M ± ±0.1 9 ± ± ± ± ± '38" ±1' Ø DIN 128-A12-FSt D C DIN 936- M12x1.5-m-06 E 3x5 DIN 6888 A AZPF 1X C B 20 M B* Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth Note: 1. Refer to page 16 for performance specifications by displacement size.

31 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 31/ ± 0.1 B ± 0.7 A ± 0.4 R 9 ±0.5 Ø ±1 Ø18 9 ± ± ± ± ± ± 0.15 M6 72 ± ±1.5 Ø Min usable shaft length DIN 5482 B 17 x 14 Tooth thickness sw = D C E A AZPF 10 F B 20 M B AZPF 11 F B 20 M B* Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth * Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

32 32/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ ±0.1 A ±0.4 B ± ± ±0.11 R ±0.1 Ø ± ± ± :8 19 ± ± ± M ± Ø ±0.35 DIN 128-A12-FSt D C E DIN 936- M12x1.5-m-06 3x5 DIN 6888 A / 315 AZPF 12 H O 30 K B AZPF 22 H O 30 K B* Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth M depth * * * * * * * * Note: 1. Refer to page 16 for performance specifications by displacement size.

33 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 33/ ± 0.1 A ± 0.4 B ± ± ± 0.11 R 8 Ø ± ± ± ± ± ± ± M Ø ± Min usable shaft length DIN 5482 B 17 x 14 Tooth thickness sw = D C E A / 301 AZPF 10 F O 30 M B AZPF 10 F O 30 P B* AZPF 21 F O 30 P B** Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M 6, depth M 8, depth * * * * * ** ** ** Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

34 34/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ ±0.1 A ±0.4 B ± ± ±0.11 R ±0.1 Ø ± ± ± :8 19 ± ±0.6 G1/2" - ISO ± Ø ±0.35 DIN 128-A12-FSt DIN 936- M12x1.5-m-06 3x5 DIN 6888 G3/4" - ISO 228 A AZPF 10 H O 01 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B G 4 ISO depth Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

35 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 35/60 B ± ± 0.1 A ± 0.4 R 9 ±0.5 Ø Ø ± ± ± ± ISO ± ± ± 0.4 ISO 228 Ø ±1 Shaft key incl. A AZPF 11 A B 01 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B G G 1 / 2 ISO depth G 3 / 4 ISO depth Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

36 36/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ ± Ø ±1 7.2 ± A ± min ±1.5 1: ± 0.15 M ± 0.35 B ± 0.5 max. 9 2x M '38" ±1' Ø Ø M12x D C E 3x5 DIN 6888 A AZPF 1X C P 20 M B AZPF 1X C P 20 K B* AZPF 1X C P 20 P B** Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E * * M * depth * * * * * ** * * * * Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

37 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 37/ ± Ø ±1 7.2 ± A ± min ±1.5 1: ±0.15 M ±0.35 B ±0.5 max. 9 2x M '38" ±1' Ø Ø DIN 128-A12-FSt D C DIN 936- M12x1.5-m-06 E 3x5 DIN 6888 A AZPF 1X C N 20 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

38 38/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ ± 0.1 A ± Ø ± ± ± 0.15 M6 B ± 0.5 max ± 0.5 2x M100.9 Ø Ø Min usable shaft length DIN 5482 B 17 x 14 Tooth thickness sw = D C E A AZPF 1X F N 20 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

39 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 39/ Ø ± ± 0.1 A ± min ± ± 0.15 M6 B ± 0.5 max ± 0.5 2x M100.9 Ø Ø Min usable shaft length DIN 5482 B 17 x 14 Tooth thickness sw = D C E A AZPF 1X F P 20 P B AZPF 22 F P 20 P B* AZPF 1X F P 20 P B S xxxx** Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E 5.5 M depth ** * Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

40 40/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Ø Ø Ø ± ±1 Ø Ø A ±0.4 B ±0.5 4 ± ±0.15 M6 Ø ±0.2 min ± ± ± ±1.5 4 x M D C E incl incl or A AZPF 1X N T 20 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth Note: 1. Refer to page 16 for performance specifications by displacement size.

41 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 41/ ± 0.1 max. 4.9 B ± 0.7 A ± ± ±0.135 Ø Ø ± ±1.5 R ± 0.15 M6 Ø22.5 Ø Ø D C E incl incl. A AZPF 1X N L 20 K B AZPF 21 N L 20 K B* Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth * Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

42 2 42/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ A ±0.4 B ±0.7 R 9 ± Ø ±1 1: ± ± ± ± ± ± ±0.15 M6 72 ± ± Ø '38" ±1' DIN 128-A14-FSt DIN 936- M14x1.5-m-06 D C (15) at 4 and 5 cm3 E 4x6.5 DIN 6888 A AZPF 1X S A 20 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

43 2 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 43/ ±1.5 A ±0.4 B ± ±1.5 R 9 ± Ø ±0.1 9 ± ± ± ± ±1.5 1: ±0.3 for reference-ø ± ±0.2 ±1.5 D C Ø68 ±1, '38" ±1' M Ø DIN 128-A14-FSt E DIN 936- M14x1.5-8-A 4x6.5 DIN A AZPF 1X S G 20 M B Displacement Ordering No. kg Dimension n N [mm] [cm 3 /rev] L R A B C D E M depth Notes: 1. Refer to page 16 for performance specifications by displacement size. 2. Contact factory for availability of units with no ordering number listed.

44 44/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Splined Shaft 9t per SAE J Clockwise Counter-Clockwise AZPFF 12 - RR1212MB AZPFF 12 - RR1212MB-S0040* AZPFF 12 - RR1212KB**

45 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 45/60 AZPFF 12 - RR1212MB AZPFF 12 - RR1212MB-S0040* AZPFF 12 - RR1212KB** Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A1 A2 B (SAE O-Ring Boss) (SAE O-Ring Bpss) 008 / / / / ** / / / / / / ** / / / / / / ** / / / / / / ** / / / / / / ** / / / / / / / / / ** / / / * / / / * / / / / / / / / / ** / / / * / / / * / / -10 Notes: 1. Refer to page 19 - "Multiple Gear Pumps" for max operating pressures and torque. Maximum pressure for each pump module is limited to displacement ratings as stated on page Contact factory for availability of units with no ordering number listed. * Non-standard size inlet port. ** Viton shaft seal.

46 46/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 A PLACES TYP MAX. VIEW A-A INLET PORT B MAX. A SAE A FLANGE ROTATION R HOLES A1 A MIN. FULL SPLINE A Splined Shaft 9t per SAE J FRONT OUTLET PORT REAR OUTLET PORT Clockwise Counter-Clockwise AZPFF 12 - RR1212MB-S0014 AZPFF 12 - RR1212MB-S0529* AZPFF 12 - RR1212MB-S0516**

47 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 47/60 AZPFF 12 - RR1212MB-S0014 AZPFF 12 - RR1212MB-S0529* AZPFF 12 - RR1212MB-S0516** Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A1 A2 B (SAE O-Ring Boss) (SAE O-Ring Bpss) 004 / ** / / ** / / / / * / / * / / / / / / ** / / ** / / / / / / ** / / ** / / / / / / / / / / / / / / / / / -10 Notes: 1. Refer to page 19 - "Multiple Gear Pumps" for max operating pressures and torque. Maximum pressure for each pump module is limited to displacement ratings as stated on page Contact factory for availability of units with no ordering number listed. 3. Contact factory to confirm sufficient flow through inlet port. Provide working pressure for both pump modules and speed. * Non-standard size outlet port. ** Common inlet port, size is non-standard.

48 48/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 B MAX. Clockwise Counter-Clockwise AZPFF 12 - QR1212MB AZPFF 12 - QR1212PB* Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A1 A2 B (SAE O-Ring Boss) (SAE O-Ring Bpss) 005 / / / / / / / / / / / / / / / / / / / / / / * / / / / / / / / / / / / / / -8 Notes: 1. Refer to page 19 - "Multiple Gear Pumps" for max operating pressures and torque. Maximum pressure for each pump module is limited to displacement ratings as stated on page Contact factory for availability of units with no ordering number listed. * All seals are Viton.

49 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 49/60 A1 A PLACES MAX. REAR OUTLET PORT VIEW A-A FRONT OUTLET PORT A SAE A FLANGE ROTATION R HOLES 4 x 20 KEY A1 B MAX A INLET PORT Clockwise Counter-Clockwise AZPFF 12 - QR1212MB-S0014 AZPFF 12 - QR1212MB-S0516* Displacement Ordering Number* Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A1 A2 B (SAE O-Ring Boss) (SAE O-Ring Bpss) 005 / / / / / * / / * / / / -10 Notes: 1. Refer to page 19 - "Multiple Gear Pumps" for max operating pressures and torque. Maximum pressure for each pump module is limited to displacement ratings as stated on page Contact factory for availability of units with no ordering number listed. 3. Contact factory to confirm sufficient flow through inlet port. Provide working pressure for both pump modules and speed. * Common inlet port, size is non-standard.

50 /60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 * * B MAX. Splined Shaft 11t per SAE J Clockwise Counter-Clockwise AZPFF 12 - PR1212MB AZPFF 22 - PR1212MB* Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A1 A2 B (SAE O-Ring Boss) (SAE O-Ring Bpss) 016 / / / / / / / * / / -10 Notes: 1. Refer to page 19 - "Multiple Gear Pumps" for max operating pressures and torque. Maximum pressure for each pump module is limited to displacement ratings as stated on page Contact factory for availability of units with no ordering number listed. * Shaft dimension for is mm.

51 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 51/60 B MAX. A2 A PLACES MAX. REAR OUTLET PORT REAR OUTLET PORT A SAE A FLANGE ROTATION R A1 VIEW A-A HOLES MIN. FULL SPLINE A Splined Shaft 11t per SAE J INLET PORT Clockwise Counter-Clockwise AZPFF 22 - PR1212MB-S0014 AZPFF 22 - PR1212MB-S0516* AZPFF 12 - PR1212MB-S0516** Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A1 A2 B (SAE O-Ring Boss) (SAE O-Ring Bpss) 014 / * / / / / / -8 Notes: 1. Refer to page 19 - "Multiple Gear Pumps" for max operating pressures and torque. Maximum pressure for each pump module is limited to displacement ratings as stated on page Contact factory for availability of units with no ordering number listed. 3. Contact factory to confirm sufficient flow through inlet port. Provide working pressure for both pump modules and speed. * Common inlet port, size is non-standard -22 design. ** Common inlet port, size is non-standard -12 design.

52 52/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/ A TYP 88 MAX REAR INLET PORT FRONT INLET PORT ROTATION R A1 A2 B MAX TYP 23 MIN FULL SPLINE TYP Splined Shaft 11t per SAE J FRONT OUTLET PORT REAR OUTLET PORT Clockwise Counter-Clockwise AZPFF 12 - PC1212MB AZPFF 22 - PC1212MB* Displacement Ordering Number Dimension (mm) Inlet Port Outlet Port (cm 3 /rev) L R A1 A2 B (SAE O-Ring Boss) (SAE O-Ring Bpss) 016 / / / / * / / -10 Notes: 1. Refer to page 19 - "Multiple Gear Pumps" for max operating pressures and torque. Maximum pressure for each pump module is limited to displacement ratings as stated on page Contact factory for availability of units with no ordering number listed.

53 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 53/60 Notes for commissioning Filter recommendation The majority of premature failures in external gear pumps are caused by contaminated pressure fluid. As a warranty cannot be issued for dirt-specific wear, we recommend filtration compliant with cleanliness level 20/18/15 ISO 4406 (1999), which reduces the degree of contamination to a permissible dimension in terms of the size and concentration of dirt particles. We recommend that a full-flow filter always be used. Basic contamination of the pressure fluid used may not exceed class 20/18/15 according to ISO 4406 (1999). Experience has shown that new fluid quite often lies above this value. In such instances a filling device with special filter should be used. General The pumps supplied by us have been checked for function and performance. No modifications of any kind may be made to the pumps; any such changes will render the warranty null and void. Pump may only be operated in compliance with permitted data (see pages 16 19). Technical data All stated technical data is dependent on production toler ances and is valid for specific marginal conditions. Note that, as a consequence, scattering is possible, and at certain marginal conditions (e.g. viscosity) the technical data may change. Characteristics When designing the external gear pump, note the maximum possible service data based on the characteristics displayed on pages 11 to 15. Additional information on the proper handling of hydraulic products from Bosch Rexroth is available in our document: General product information for hydraulic products RE You can find further information in our publication: General Operating Instructions for External Gear Units RE B1. Project planning notes Comprehensive notes and suggestions are available in Hydraulics Trainer, Volume 3 RE , Project planning notes and design of hydraulic systems.

54 54/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Service parts Pg. Seal Seal kit Shaft seal Shaft Shaft Seal ring Pos. 800 Pos. 800 ring Pos. 3 Seal Seal Pos. 31 and Pos Materiasion Dimen AZPF 12 mmmm RR12MB R P 152 NBR 035 NBR 17x30x7 AZPF 22 mmmm RR12MB R P 152 NBR 035 FPM 17x30x7 21 AZPF 12 mmmm RR12MA R P 152 NBR 035 NBR 17x30x7 22 AZPF 12 mmmm QR12MB R P 152 NBR 035 NBR 17x30x7 AZPF 22 mmmm QR12MB n/a 152 NBR 035 NBR 17x30x7 23 AZPF 12 mmmm QR12MA R P 152 NBR 035 NBR 17x30x7 24 AZPF 22 mmmm PR12MB n/a 152 NBR 009 NBR 17x30x7 25 AZPF 12 mmmm QR12MB S0022 R P 152 NBR 035 NBR 17x30x7 26 AZPF 12 mmmm QR12MA S0022 R P 152 NBR 035 NBR 17x30x7 27 AZPF 22 mmmm PC12CB n/a 152 NBR 009 NBR 20x40x7 28 AZPF 12 mmmm RR20MB R P 152 NBR 035 NBR 17x30x7 AZPF 12 mmmm RR20KB n/a 152 NBR 065 FPM 17x30x7 29 AZPF 1X mmmm QR20MB R P 152 NBR 035 NBR 17x30x7 30 AZPF 1X mmmm CB20MB R P 152 NBR 035 NBR 17x30x7 31 AZPF 1X mmmm FB20MB R P 152 NBR 035 NBR 17x30x7 32 AZPF 1X mmmm HO30KB 152 NBR 044 FPM 18x30x7 AZPF 2X mmmm HO30KB 152 NBR 044 FPM 18x30x7 33 AZPF 1X mmmm FO30MB R P 152 NBR 035 NBR 17x30x7 AZPF 1X mmmm FO30PB n/a 193 FPM 065 FPM 17x30x7 AZPF 2X mmmm FO30PB n/a 193 FPM 065 FPM 17x30x7 34 AZPF 1X mmmm HO01MB R P 152 NBR 035 NBR 17x30x7 35 AZPF 1X mmmm AB01MB 208 FPM 037 NBR 18x30x7 36 AZPF 1X mmmm CP20MB R P 152 NBR 035 NBR 17x30x7 AZPF 1X mmmm CP20KB n/a 152 NBR 065 FPM 17x30x7 AZPF 1X mmmm CP20PB n/a 193 FPM 065 FPM 17x30x7 37 AZPF 1X mmmm CN20MB R P 152 NBR 035 NBR 17x30x7 38 AZPF 1X mmmm FN20MB R P 152 NBR 035 NBR 17x30x7 39 AZPF 1X mmmm FP20PB n/a 193 FPM 065 FPM 17x30x7 AZPF 2X mmmm FP20PB n/a 193 FPM 065 FPM 17x30x7 40 AZPF 1X mmmm NT20MB R P 152 NBR 035 NBR 17x30x7 41 AZPF 1X mmmm NL20KB n/a 152 NBR 065 FPM 17x30x7 AZPF 2X mmmm NL20KB n/a 152 NBR 065 FPM 17x30x7 42 AZPF 1X mmmm SA20MB R P 152 NBR 035 NBR 17x30x7 AZPF 1X mmmm SA20KB n/a 152 NBR 065 FPM 17x30x7 43 AZPF 1X mmmm SG20MB n/a 152 NBR 009 NBR 20x40x7 Material Dimension 44 AZPFF 1X mmm mmmm RR1212MB R P (2x) 152 (2x) NBR 035 NBR 17x30x7 145 NBR 45x2.5 AZPFF 1X mmm mmmm RR1212KB n/a 152 (2x) NBR 065 FPM 17x30x7 145 NBR 45x AZPFF 1X mmm mmmm RR1212MB S0XXX R P (2x) 152 (2x) NBR 035 NBR 17x30x7 145 NBR 45x AZPFF 1X mmm mmmm QR1212MB R P (2x) 152 (2x) NBR 035 NBR 17x30x7 145 NBR 45x2.5 AZPFF 1X mmm mmmm QR1212PB n/a 152 (2x) NBR 065 FPM 17x30x FPM 45x AZPFF 1X mmm mmmm QR1212MB S0XXX R P (2x) 152 (2x) NBR 035 NBR 17x30x7 145 NBR 45x2.5 AZPFF 1X mmm mmmm PR1212MB R P (2x) 152 (2x) NBR 009 NBR 20x40x7 145 NBR 45x2.5 AZPFF 2X mmm mmmm PR1212MB R P (2x) 152 (2x) NBR 009 NBR 20x40x7 145 NBR 45x AZPFF 1X mmm mmmm PR1212MB S0XXX R P (2x) 152 (2x) NBR 009 NBR 20x40x7 145 NBR 45x2.5 AZPFF 2X mmm mmmm PR1212MB S0XXX R P (2x) 152 (2x) NBR 009 NBR 20x40x7 145 NBR 45x AZPFF 1X mmm mmmm PC1212MB R P (2x) 152 (2x) NBR 009 NBR 20x40x7 145 NBR 45x2.5 AZPFF 2X mmm mmmm PC1212MB R P (2x) 152 (2x) NBR 009 NBR 20x40x7 145 NBR 45x2.5 NBR = Perbunan FPM = Viton For further service parts refer to CD-ROM HYparts

55 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 55/ Nm 3 2 1

56 56/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 Ordering No. Ordering No. Page Ordering No. Page Ordering No. Page Ordering No. Page

57 AZPF RA 10089/08.11 Hydraulics Bosch Rexroth Corporation 57/60 Ordering No. Page Ordering No. Page Ordering No. Page Ordering No. Page R

58 58/60 Bosch Rexroth Corporation Hydraulics AZPF RA 10089/08.11 The AZ configurator assists you to configure your individual external gear unit easily and user-friendly. You only need to specify your requirements: From the displacement, direction of rotation, drive shaft, connection flange right up to the required rear cover. You immediately receive a project drawing (PDF format) if a configuration already exists. You receive the price of the configured external gear unit upon request. The AZ configurator assists you to configure your individual external gear unit easily and userfriendly all data needed for project planning are acquired thru menu guidance. Selection is made either on an ordering code or your technical requirements. This means that you can search for external gear units that have already been configured, or you specify the configuration variant of the external gear unit based upon the operating parameters you require. If the external gear unit you selected has been released you will receive the part number, ordering code and a detailed installation drawing. If your special configuration is not available please send your specification to Rexroth. One of our employees will then contact you.

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