Selection table for single conductors

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1 Just click on the products in the selection table. Click on the HELUKABEL logo at the end of the page to go back. Cables & Wires Selection table for single conductors

2 SINGLE CONDUCTORS Single Conductors Temperature ( C) flexing Temperature ( C) fixed Nominal voltage U 0 /U Bending radius flexing x Ø Bending radius fixed x Ø Halogenfree UVresistant Outdoor use Drag chain Colored cores/vde 093 Screened/shielded HAR/VDE REG no./vde UL/CSA Page LiYv 5 to to x X 7 H05VK 5 to to /500 x X X 9 H07VK / (H)07VK 5 to to +0 50/750 x X X 9 H05VK / (H)07VK 5 to to /500 x X X 93 H05VU / H07VU 5 to to /500 x X X 9 H05VK, H07VK, LiY barrel opening H07VR 5 to to +0 50/750 x X X 95 TOPFLEX 303 X07VKYö 5 to +0 0 to +0 0,/kV x x X 97 LifY single core 5 to +0 5 to /500 x x X 9 PUR single cores 0 to +0 kv 0x 5x X X X X 99 H05ZK / H07ZK 0 to /500 x X X X 300 H05GU / K / H07GU / R / K 5 to +0 0 to /500 x X X 30 LiYW / H05VK +5 to to 90/05 300/500 x X 303 H07VK +5 to to /750 05x X X 30 HELUTHERM 5 35 to to /500,5x x X X X X 305 SiF / SiFF 0 to /500 x X X 307 SiF/GL, SiD, SiD/GL 0 to /500 5x 5x X X 30 FZLSi kV 7,5x 7,5x X 309 FZLS kV 7,5x 7,5x X 309 Neon Light Cables ,57,5kV 7,5x 7,5x X X K HELUFLON FEPY 00 to to x x X X X 30 HELUFLON PTFE5Y 90 to to x x X X X 3 HELUFLON PTFE5Y 90 to to x x X X X 3 HELUTHERM 00 0 to x 5x X X 3 HELUTHERM 00 / 00ES 0 to x 5x X /X 33 HELUTHERM 00 / 00ES 0 to x 5x X /X 3 HELUTHERM 00 / 00ES 70 to x 5x X /X 35 Ground wire ESUY/ESY 5 to to +70 x x 3 GALVANIC CABLE 0 to to +0 0,/kV 5x 5x X X X 37 H0ND / E 5 to +0 0 to +0 00/00 x/0x x/0x X X 3 NSGAFÖU 3kV 5 to +0 0 to +0,/3kV 0x x X 39 NSHXAFÖ 3kV 5 to to +90,/3kV 0x x X X 30 TOPFLEX to +0 0 to +0 0,/kV 7,5x 7,5x (X) X 3 KOMPOSPEED 00 / 00C 30 to to +00 0,/kV 5/7,5x 3/x X X X X /X 3 The selection table is intended as an initial orientation. Please see the relevant page of the catalogue for detailed information on the product properties. 5

3 SELECTION TABLE DRAG CHAIN CABLES Single cores for drag chain cables Max. movement distance in m (0 m up to 5cores) Min. bending radius flexing (D=outerØ) Max. speed (m/s) Max. acceleration (m/s ) Max. cycles Material Nominal voltage U 0 /U / Operating voltage Approvals Temperature ( C) flexing Page UL/CSA equivalent KOMPOSPEED x D 0 Mio Poly/ Poly 00/000V 30 to KOMPOSPEED 00C x D 0 Mio Poly/CU/Poly 00/000V 30 to TOPFLEX x D 0 9 Mio PVC/PVC 00/000V 5 to A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation manual: cable installation in drag chains, see pages 03 and 037). The selection table is intended as an initial orientation. Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains, see pages 030 and 03.

4 LiYv PVCSingle Cores, fine wire stranded, tinned PVC single cores adapted to Tinned copperconductor, to The materials used in manufacture are DIN VDE 0 flexing 5 C to +70 C fixed installation 30 C to +0 C Operating peak voltage 0, = 500 V DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Core insulation of PVC compound type YI3 to DIN VDE 0 Core identification see table below cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests PVC selfextinguishing and flame retardant acc. to DIN VDE 033, 0,5,5 = 900 V Test voltage 0, = 00 V 0,5,5 = 500 V DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note Insulation resistance min. 0 MOhm x km For coloured combinations ring marking. fixed installation x core Ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) PVC insulated flexible hookup wires are used for the connection for low voltage applications, counication apparatus, electronic assemblies and equipment, racks, switchboards etc. correspondingly of VDE 000 part for the temperature range up to +70 C. Those stranded hookup wires are not permitted to install for heavy current application outside of the equipment. = The product is conformed with the EC LowVoltage Directive 00/95/EC. LiYv RAL BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 7000 VT 005 YE 0 PK 305 GN 0 TRANS D 500 OG 003 o.col. col. K LiYv spool 0,, 0,5,3 0,5, 0,75,0,,5,,,, 7, 9,, Spool (standard 00m capacity) Continuation 7

5 LiYv PVCSingle Cores, fine wire stranded, tinned LiYv RAL BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 7000 VT 005 YE 0 PK 305 GN 0 TRANS D 500 OG 003 o.col. col. LiYv barrel 0,5,3 0,5, 0,75,0,,5,,, 7, 9,, Barrel (with various capacity) Dimensions and specifications may be changed without prior notice. Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU

6 H05VK PVCSingle Cores, fine wire stranded PVC single cores to DIN VDE / DIN EN and IEC 073 flexing 5 C to +70 C fixed installation 30 C to +0 C Nominal voltage U0/U 300/500 V Test voltage 000 V Insulation resistance min. 0 MOhm x km fixed insatallation x core Ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) Bare Cuconductor, to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Core insulation of PVC compound type TI to DIN VDE / DIN EN and IEC 073 Core identification see table below The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests PVC selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note The following colours are recoended: black, white, blue, grey, brown, red, orange, turquoise, violet and pink. Exceptions are the colours green and yellow; these are only permitted if the safety regulations allows. Green is permitted for the identification of luminous decorative chains. All coloured combinations of the abovesingle colours are allowed These single cores are determined for the installation to the inside of apparatus as well as for the protective laying to the lightings, in dry rooms, in production facilities, switch and distributor boards, in tubes, under and surface mounting of plasters. = The product is conformed with the EC LowVoltage Directive 00/95/EC. H05VK min. max. RAL BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 700 VT 005 YE 0 PK 305 GN 0 TRANS D 500 OG 003 o.col. col. U 500 K H05VK coil 0,5,,5 0,75,,7,,, 7, 9, Coil in cardboard (00m) H05VK spool 0,5,,5 0,75,,7,,, 7, 9, Spool (with various capacity) Continuation 9

7 H05VK PVCSingle Cores, fine wire stranded H05VK RAL min. max. BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 700 VT 005 YE 0 PK 305 GN 0 TRANS D 500 OG 003 o.col. col. U H05VK barrel 0,5,,5 0,75,,7,,, 7, 9, Barrel (with various capacity) Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 90

8 H07VK / (H)07VK PVCSingle Cores, fine wire stranded PVC single cores to DIN VDE 05553/ DIN EN and IEC 073 flexing 5 C to +70 C fixed installation 30 C to +0 C Nominal voltage U0/U 50/750 V Test voltage 500 V Insulation resistance min. 0 MOhm x km fixed installation core Ø : x core Ø core Ø > : 5x core Ø core Ø > : x core Ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) Bare Cuconductor, to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Core insulation of PVC compound type TI to DIN VDE / DIN EN and IEC 073 Core identification see table below The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests PVC selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note The following colours are recoended (only single colour): black, white, blue, grey, brown, red, orange, turquoise, violet and pink. Twocoloured combinations are not allowed, with exceptions of greenyellow. Colours yellow, green, transparent only in (H)07VK available. Twocoloured combination is only permitted for (H)07VK. These single cores are suitable for laying in tubes, under and surface mounting of plasters and also in closed installation conduits. These are not allowed to install for direct laying on cable trays, channels or tanks. These types are permitted for the inner wiring of equipment, distributor and switchboards and also for protective laying to the lightings with a nominal voltage up to 000 V alternating current or up to 750 V direct current against earth. = The product is conformed with the EC LowVoltage Directive 00/95/EC. H07VK, (H)07VK min. max. RAL BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 700 VT 005 YE 0 PK 305 GN 0 TRANS D 500 OG 003 col. U 500 K H07VK coil,5, 3,,5 3,, 3,9,, 5,3,, Coil in cardboard (00m) H07VK spool,5, 3,,5 3,, 3,9,, 5,3,, Spool (with various capacity) Continuation 9

9 H07VK / (H)07VK PVCSingle Cores, fine wire stranded H07VK, (H)07VK min. max. RAL BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 700 VT 005 YE 0 PK 305 GN 0 TRANS D 500 OG 003 col. U H07VK barrel,5, 3,,5 3,, 3,9,, 5,3,, Barrel (with various capacity) H07VK coil,5, 3,,5 3,, 3,9,, 5,3 0 5,7,,7, 5, 0, 35 9,7,7 50,5 3,9 70 3,,0 95 5,, 0,7 0, 50,,5 5 0,,9 0 3,5,,,0 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 30, Coil in foil (00m) H07VK drum 0 5,7,,7, 5, 0, 35 9,7,7 50,5 3,9 70 3,,0 95 5,, 0,7 0, 50,,5 5 0,,9 0 3,5, 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 30, Drum Dimensions and specifications may be changed without prior notice. (RK0) 9

10 H05VK / (H)07VK PVCsingle cores, fine wire stranded, colour min. max. RD/WH /WH BN/WH D/WH H05VK coil 0,5,,5 0,75,,7,,, 7, 9, Coil in cardboard (00m) (H)07VK coil,5, 3,,5 3,, 3,9,, 5,3 0 5,7,,,0 9, Coil in cardboard (00m) H05VK spool 0,5,,5 0,75,,7,,, 7, 9, Spool (with various capacity) K (H)07VK spool,5, 3,,5 3,, 3,9,, 5,3 0 5,7,,,0 9, Spool (with various capacity) H05VK barrel 0,5,,5 0,75,,7,,, 7, 9, Barrel (with various capacity) (H)07VK barrel,5, 3,,5 3,, 3,9,, 5,3 0 5,7,,,0 9, Barrel (with various capacity) Dimensions and specifications may be changed without prior notice. 93

11 H05VU / H07VU PVCsingle cores, single wire stranded H05VU RAL min. max. BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 700 VT 005 o.col. o.col. o.col. o.col. o.col. o.col. o.col. o.col. H05VU coil 0,5,9,3 0,75,,5,,7, 7, 9, Coil in cardboard (00m) H05VU spool 0,5,9,3 0,75,,5,,7, 7, 9, Spool (with various capacity) H07VU coil,5, 3,,5 3, 3,9 3,,, 5,0 0 5,3,,,0 9, Coil in cardboard (00m) H07VU drum,5, 3,,5 3, 3,9 3,,, 5,0 0 5,3,,,0 9, Drum Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 9

12 H07VR PVCsingle cores, multi wire H07VR RAL min. max. BK 9005 GNYE 505 BN 003 RD 3000 WH 9003 GY 700 VT 005 o.col. o.col. o.col. o.col. o.col. o.col. o.col. o.col. H07VR coil, 7, 5, 9,7 35 9,0 0,9 50 0,, 70,, 95, 7, 0 5,, 50 7,3 0,9 5 9,3 3,3 0,0, 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 30, Coil in foil H07VR drum, 7, 5, 9,7 35 9,0 0,9 50 0,, 70,, 95, 7, 0 5,, 50 7,3 0,9 5 9,3 3,3 0,0, 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 30, Drum 9 9 K Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 95

13 H05VK, H07VK PVCSingle Cores = The product is conformed with the EC LowVoltage Directive 00/95/EC. Barrels, oneway barrels or barrels on hire Type oneway cardboard ca. contents cross section on guar in m dimension in LiY 0,5 500 x 500 x , x 500 x , x 500 x , x 500 x 0 000, x 500 x Type oneway barrels ca. contents cross section on guar in m dimension in H05 VK H07 VK 0,50 00 x 00 x ,75 00 x 00 x ,00 00 x 00 x ,50 00 x 00 x ,50 00 x 00 x ,00 00 x 00 x ,00 00 x 00 x Delivery for oneway barrel Works photo: HELUKABEL Type oneway barrels ca. contents cross section on guar in m dimension in H05 VK H07 VK 0,50 00 x 00 x ,75 00 x 00 x ,00 00 x 00 x ,50 00 x 00 x ,50 00 x 00 x The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers PVC selfextinguishing and flame retardant according to DIN VDE 033, DIN EN 033/IEC 033 (equivalent DIN VDE 07 part 0 test method B) K = Fine stranded conductor 9

14 TOPFLEX 303 X07VKYÖ double insulation 0,/kV flexible PVC single core, oil resistant Special PVC singlecore cable with double insulation and oilresistant sheath flexing 5 C to +0 C fixed installation 0 C to +0 C Nominal voltage U0/U 00/000 V A.C. test voltage, 50 Hz 3000 V Insulation resistance min. 0 MOhm/km flexing x cable Ø Bare copperconductor, to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Core insualtion of special PVC Core identification BK or GNYE Outer sheath of special PVC compound type TM5 to DIN VDE 00733/ DIN EN 5033 Sheath colour grey Largely resistant to oil, weather, and chemicals; Chemical resistance (see table Technical Information) Improved mechanical protection due the double insulation Tests PVC selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note AWG sizes are approximate equivalent values. The actual crosssection is in. This cable is used for conditions of increased mechanical stress. For flexible use with free movement without tensile stress or forced movements in dry, moist and wet environments, but not suitable for use outdoors. The cable may be laid in trays, troughs and channels. = The product is conformed with the EC LowVoltage Directive 00/95/EC. core/sheathcolor black/grey core/sheathcolor greenyellow/grey No.cores x AWGNo. No.cores x AWGNo. crosssec. crosssec. 750 x,0, G,0 57,, x 0 9,5 9,0 3,0 759 G 0 9,5 9,0 3,0 75 x 0,3 5,0 09, G 0,3 5,0 09,0 753 x 5, 0,0 30, G 5, 0,0 35,0 75 x 35 5,0 33,0 0,0 757 G 35 5,0 33,0 0,0 755 x 50 7,5 0,0 57,0 757 G 50 7,5 0,0 57,0 75 x 70 0,0 7,0 79,0 / G 70 0,0 7,0 79,0 /0 757 x 95,0 9,0 55,0 3/0 757 G 95,0 9,0 55,0 3/0 7 x 0 3,5 5,0 7,0 / G 0 3,5 5,0 7,0 /0 75 x 50,5 0,0 50,0 300 kcmil 757 G 50,5 0,0 50,0 300 kcmil 75 x 5 9,0 77,0 3,0 350 kcmil 7577 G 5 9,0 77,0 3,0 350 kcmil 7 x 0 3,0 30,0 93,0 500 kcmil 757 G 0 3,0 30,0 93,0 500 kcmil 70 x ,0 0,0 300,0 00 kcmil 7579 G ,0 0,0 300,0 00 kcmil K Dimensions and specifications may be changed without prior notice. Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 97

15 LifY Single Core extra fine wires with highest flexibility Special plastic stranded wire by special design extremly flexible adapted to DIN VDE 050, DIN VDE 0555 / DIN EN 5055 flexing 5 C to +0 C Operating voltage up to 0,5 300 V (not for purposes of high current and power installation) Nominal voltage 0,5 U0/U 300/500 V from,5 U0/U 50/750 V Test voltage up to 0,5 = kv 0,5 =,5 kv from,5 = 3 kv flexing x core Ø Bare Cuconductors, extra finewire conductor construction see table below Core insulation of PVC (soft, smooth) stranded specially The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests PVC selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033/IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note Please complete the part number for these cores by adding the suffix for the colour required as per the list: 00 = green, 0 = black, 0 = red, 03 = blue, 0 = brown, 05 = white, 0 = grey, 07 = violet, 0 = yellow, 09 = orange, 0 = transparent, = pink, = beige, 3 = colour 5= darkblue AWG sizes are approximate equivalent values. The actual crosssection is in. The LifY single cores are used as super flexible insulated strand wires for switch cabinets, as measuring cable for testing, laboratories, research etc. = The product is conformed with the EC LowVoltage Directive 00/95/EC. Core colour makeup Cond. (nom. val.) n x wire Ø 0, 5 x 0,05 AWGNo. Core colour makeup Cond. (nom. val.) n x wire Ø x 0, AWGNo. 5xx,0,, 5097 BK,7 33,0 30,0 5xx 0, 7 x 0,05,0,, 539 GNYE x 0,,7 33,0 30,0 53xx 0,5 5 x 0,07,3,5, x 0,,7 33,0 30,0 5xx 0,5 3 x 0,07,0 5,5,0 0 5 BN x 0,,7 33,0 30,0 55xx 0,75 95 x 0,07,,0,0 5 RD x 0,,7 33,0 30,0 5xx 0 x 0,07,5 0,, BK 50 x 0,,7 0,0 5,0 57xx,5 9 x 0, 3,5 5,0,0 50 GNYE 50 x 0,,7 0,0 5,0 5xx,5 30 x 0, 3, 5,0 37, x 0,,7 0,0 5,0 59xx 5 x 0,,9 0,0 50,0 53 BN 50 x 0,,7 0,0 5, BK 7 x 0,,0 0,0 7, RD 50 x 0,,7 0,0 5,0 535 GNYE 7 x 0,,0 0,0 7, BK x 0, 5,5 7,0 70,0 / x 0,,0 0,0 7,0 0 5 GNYE x 0, 5,5 7,0 70,0 /0 5 BN 7 x 0,,0 0,0 7, x 0, 5,5 7,0 70,0 /0 5 RD 7 x 0,,0 0,0 7, BN x 0, 5,5 7,0 70,0 /0 509 BK 0 0 x 0, 7,3 00,0 30,0 53 RD x 0, 5,5 7,0 70,0 /0 53 GNYE 0 0 x 0, 7,3 00,0 30, x 0, 7,3 00,0 30,0 59 BN 0 0 x 0, 7,3 00,0 30,0 57 RD 0 0 x 0, 7,3 00,0 30, BK 0 x 0,, 0,0 7,0 537 GNYE 0 x 0,, 0,0 7,0 5 0 x 0,, 0,0 7,0 5 BN 0 x 0,, 0,0 7,0 50 RD 0 x 0,, 0,0 7,0 509 BK 5 33 x 0, 0,5 0,0 9,0 53 GNYE 5 33 x 0, 0,5 0,0 9, x 0, 0,5 0,0 9,0 55 BN 5 33 x 0, 0,5 0,0 9,0 53 RD 5 33 x 0, 0,5 0,0 9,0 Dimensions and specifications may be changed without prior notice. (RK0) 9

16 PUR Single Core cold resistant, halogenfree PURsingle cores, halogenfree 0 C to +0 C (up to +00 C for short time) Operating voltage 000 V Test voltage 3500 V, 5 min. occasionally moved 0x core Ø fixed installation 5x core Ø Radiation resistance up to 00x0 cj/kg (up to 00 Mrad) Bare copperconductor, to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Core insulation of special PUR Core identification see table below Halogenfree Flexible at low temperatures up to 0 C Resistant against pressure Overroll steady Cut and scratchproof Resistant to Oil See and waste water Acids Lye UVradiation PURsingle cores are suited for installation in switch cabinets, cable assemblies and electronic equipment. Inductive loops in the road surface for controlling of light signalling equipment. = The product is conformed with the EC LowVoltage Directive 00/95/EC. RAL 0,5 0,75,5, ,,,5 3,0 3,7,3 5,, 7, 0,0, 3, 5, 7,7 9,,0, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 BK GNYE BN RD WH GY VT YE PK TRANS D OG BEIGE col K Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 99

17 H05ZK / H07ZK single core, halogenfree Single cores for low emission of smoke and corrosive gases in case of fire to DIN VDE / DIN EN Conductor resistance acc. to DIN VDE 095 cl.5 0 C to +90 C Permissible working temperature at conductor +90 C Nominal voltage H05ZK = U0/U 300/500 V H07ZK = U0/U 50/750 V Test voltage 500 V Insulation resistance at 90 C to DIN VDE 0 part 9 fixed installation core Ø : x core Ø core Ø > : 5x core Ø core Ø > : x core Ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) Bare Cuconductor, to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Separating foil over conductor permitted Core insulation of crosslinked polyolefin compound type EI5 to DIN VDE / DIN EN Core identification see table below LS0H= Low Smoke Zero Halogen The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Behaviour in fire selfextinguishing and flame retardant to DIN VDE 033, DIN EN 033,IEC 033 (equivalent DIN VDE 07 part 0 test method B) Ozone resistant acc. to DIN VDE 07303,DIN EN 003 Smoke density acc. to DIN VDE 0 part 03+, DIN EN 03+, IEC 03+, BS 7 part + (previously DIN VDE 07 part ) Halogenfree acc. to DIN VDE 0555,DIN EN 5055 appendix B Note Type H07ZK Colour yellow only as (H)07ZK available Halogenfree singlecore wires are used for installation in dry environments for wiring up lighting fixtures and units where valuable assets are to protected from further damage resulting from fire. These types are suitable for laying in tubes on and under plaster, as well as in closed installation ducts. H07ZK, suitable for protected, permanent laying in or on lighting installations or switching and control equipment up to 000 V AC or 750 V DC to earth. = The product is conformed with the EC LowVoltage Directive 00/95/EC. min. max., 7, 9, H05ZK 0,5,, 0,75,,,,9 H07ZK min. max.,5, 3,5,,5 3,,3,0 3,9,9, 5,5 0 5,7 7, 9,0,7, 5,0 5, 0, 0,0 35 9,7, 33,0 50,5, 0,0 9,0, 5,0,0 35,0 5,0 7,0,0 0,0 7,0 375,0 50,0 BK BK GNYE GNYE BN BN RD RD WH WH GY GY VT VT YE YE D D OG OG U U Continuation 300

18 H05ZK / H07ZK single core, halogenfree H07ZK min. max. 70 3,, 7,0 95 5,, 9,0 0,7 0,9 5,0 50, 3,3 0,0 5 0, 5, 77,0 0 3,5 9, 30,0 70,0 95,0 00,0 505,0 5,0 00,0 BK GNYE BN RD WH GY VT YE D OG U H05ZK two colour, coil in foil min. max. 0,5,,, 9,0 0,75,, 7,,,, 9, 5,0 RD/WH /WH BN/WH D/WH H07ZK two colour, coil in foil min. max.,5, 3,5,,0,5 3,,3,0 35,0 3,9,9 5,0, 5,5 7,0 RD/WH /WH BN/WH D/WH H05ZK, barrel (with various capacity) BK min. max ,5,,, 9,0 5 0,75,, 7,, 533,,9 9, 5,0 GNYE BN RD WH GY VT YE D OG U K H07ZK, barrel (with various capacity) BK min. max. 55,5, 3,5,,0 557,5 3,,3,0 35, ,9,9 5,0 55, 5,5 7,0 GNYE BN RD WH GY VT YE D OG U Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 30

19 H05GU / K / H07GU / R / K Heatresistant (+0 C) rubberinsulated cable to DIN VDE 0555/ DIN EN 5055 Max. permissible operating temperature at conductor +0 C Lowest ambient temperatures flexing up to 5 C fixed installation up to 0 C Nominal voltage H05G = U0/U 300/500 V H07G = U0/U 50/750 V Test voltage H05G = 000 V H05G = 500 V fixed installation core Ø : x core Ø core Ø > : 5x core Ø core Ø > : x core Ø Tinned Cuconductor, to DIN VDE 095, IEC 0, BS 30 class : singlewire class : multiwire class 5: finewire Separating foil over conductor permitted Core insulation of rubber compound type EI3 (EVA) to DIN VDE / DIN EN 5033 Single core colours green and yellow can only be applied where the safety regulations are allowed The identification for the lighting chain cable is green permitted Note Please complete the part number for these cores by adding the suffix for the colour required as per the list: 00 = green 0 = black 0 = blue 03 = brown 0 = grey 05 = orange 0 = pink 07 = turquoise 0 = white 09 = violet 0 = yellow = greenyellow bare conductor on request AWG sizes are approximate equivalent values. The actual crosssection is in. For inside wiring of switch boards and distributors as well as of operating parts such as in or on lights, for the connection of electric heaters with a nominal voltage up to 000 V alternating voltage or up to 750 V direct voltage against ground. These single cores are all allowed for laying in tubes, on and under plaster. = The product is conformed with the EC LowVoltage Directive 00/95/EC., 7, 9, 0,0 5,0,0 AWGNo.,,0,0 35,0 53,0 AWGNo. 5xx 0 5xx 53xx 7 min. max.,,,,,,9, 7, 9, 3,0,0,0 Dimensions and specifications may be changed without prior notice. (RK0) AWGNo. 0 7 min. max. 3,0 3,7 3,,5,3 5,,,0,0 7, 7,,9,,0 0,,,9,9 3, 7,0 5,5 9,3 7,, H05GU (single wire) Crosssection min. max. 0,5,9, 0,75,,,, H07GU (single wire) Crosssection min. max. 5xx,5, 3,5 55xx,5 3,,3 5xx,0 5,0 H07GK (fine wire) Crosssection 553xx,5 55xx,5 555xx 55xx 557xx 0 55xx 559xx 5 50xx 35 5xx 50 5xx 70 53xx 95 5xx 0 H05GK (fine wire) Crosssection 550xx 0,5 55xx 0,75 55xx H07GR (multi wire) Crosssection min. max. 57xx,7 5,9 5xx 0,0 7, 59xx,,5,,0 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0 9,0 5,0,0,0,0 7,0 30,0,0 33,0,0 57,0 7,0 937,0 9,0 7,0 3,0,0 AWGNo. 0 /0 3/0 /0 AWGNo. 0 30

20 LiYW / H05VK PVCSingle Cores, 90 C, heatresistant Special PVC single core with increased heatresistance LiYW up to 05 C adapted to DIN VDE 0555/DIN EN 5055 H05VK to 90 C acc. to DIN VDE 05553/ DIN EN LiYW flexing +5 C to +05 C fixed installation 0 C to +05 C H05VK flexing +5 C to + 90 C max. Temperatur at conductor under permanent load +90 C Nominal voltage LiYW U0/U 300/500 V H05VK U0/U 300/500 V Test voltage 000 V Insulation resistance min. 0 MOhm x km fixed installation x core Ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) Bare copperconductor, from 0,5 to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Wire makeup for: 0, = x0, 0,5 = x0,5 LiYW special core insulation up to +05 C heatresistant, adapted to DIN VDE 007 H05VK core insulation up to +90 C heatresistant, compound type TI3 to DIN VDE / DIN EN Core identification see table below The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Heatresistant special PVC compound of selected stabilizer and plasticizer Not to be used in contact with objects higher than 5 C Tests All requirements and test methods conform DIN VDE 05553, DIN EN 50553, deviates however the maximal permissible operating temperature up to +05 C for LiYW PVC selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with high temperatures (e. g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting and heating apparatus. = The product is conformed with the EC LowVoltage Directive 00/95/EC. LiYW 05ºC Crosssection 0,,3 0,5, 0,5, H05VK 90ºC Crosssection min. max. 0,5,,5 0,75,,7,,,,,, 7, 9, 3,,3 7,,7,9,0 BK AWGNo. BK GNYE AWGNo. GNYE AWGNo BN AWGNo. BN RD AWGNo. RD WH AWGNo. WH GY AWGNo. GY VT AWGNo. VT D AWGNo. D K Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 303

21 H07VK PVC single core, 90 C, heat resistant Special PVC single core with increased heatresistance up to 90 C acc. to DIN VDE 05553/ DIN EN flexing +5 C to +90 C max. Temperature at conductor under permanent load: +90 C Nominal voltage U0/U 50/750 V Test voltage 000 V Insulation resistance min. 0 MOhm x km 05x core Ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) Bare copperconductor, to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Core insulation of heatresistant PVC compound type TI3 to DIN VDE /DIN EN Core identification see table below Heatresistant special PVC compound of selected stabilizer and plasticizer Not to be used in contact with objects higher than 5 C The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests PVC selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033/IEC 033 (equivalent DIN VDE 07 part 0 test method B) Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with high temperatures (e. g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting and heating apparatus. Suitable for fixed protected installation in, or on lighting or controlgear for voltages up to 000 V a.c. or, up to 750 V d.c. to earth. = The product is conformed with the EC LowVoltage Directive 00/95/EC. Crosssection,5, min. max., 3, 3,, 3,9,, 5,3 5,7,,7,, 0, 9,7,7,,0 9,0 5,0 0,0 33,0 0,0 33,3,3,5 5,0 70,0 70,0 37,0 BK GNYE BN RD WH GY VT D Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 30

22 HELUTHERM 5 flexible, crosslinked, halogenfree Halogenfree single cores with increased heat resistance flexing 35 C to +0 C fixed installation 55 C to +5 C Nominal voltage up to = U0/U 300/500 V from,5 = U0/U 50/ 750 V at fixed and protected installation from,5 = U0/U 00/000 V Test voltage 3500 V flexing,5x core Ø fixed installation x core Ø Caloric load values see Technical Informations Approval Germanischer Lloyd Tinned copperconductor, to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Core insulation of polyolefincopolymer crosslinked and halogenfree Core identification see table below Tests Flame test (unit flame test) acc. to DIN VDE 0333, BS 0 Teil 3, DIN EN 0333, IEC 0333 (previously DIN VDE 07 part 0 test method C) Flame test (cable) acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Corrosiveness of combustion gases acc. to DIN VDE 0 part 7, DIN EN 507, IEC 075 (equivalent DIN VDE 07 part 3) Halogenfree acc. to DIN VDE 0 part 7, DIN EN 507, IEC 075 (equivalent DIN VDE 07 part 5) Smoke density acc. to DIN VDE 0 part 03+, DIN EN 03+, IEC 03+, BS 7 part + (previously DIN VDE 07 part ) Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B These singlecore cables are resistant to melting, even when in contact with a soldering iron at temperatures of between 300 C and 30 C, because of the crosslinking for the insulation material Due to the high temperature profile the crosssection of conductor can under certain circumstances be reduced, hereby enabling a saving in space requirement and The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers These temperature resistant singlecore cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems and distributors in equipment and plant and machinery, suitable for laying in tubes on and under plaster, in closed installation ducts, as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these cables may be used at a nominal voltage of up to 000 V alternating current or a direct current up to 750 V when earthed. The maximum operating d. c. voltage used in rail vehicles shall not exceed 900 V when earthed. These halogenfree single core cables are characterised by their amazingly high longtime resistance to temperature and feature among the leading halogenfree, flame resistant products in the world. These single core cables significantly contribute to safety and the environment. = The product is conformed with the EC LowVoltage Directive 00/95/EC. K 0,5 0,3 0,5 0,75,5,5 0,,7,9,,5,9 3,5,3 5,0,3, 3,, 7, 9,,,0 9,0,0 5,0 7,0,0,0 0,0 30,0 7,0 7,0 0,0 BK GNYE BN RD WH GY VT YE GN D OG BEIGE col Continuation 305

23 HELUTHERM 5 flexible, crosslinked, halogenfree ,3 9, 0,,,,5,0 0,0,,5 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 30,0,0 7,0 37,0 530,0 730,0 9,0 35,0 53,0 50,0 3,0 BK GNYE BN RD WH GY VT YE GN D OG BEIGE col Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 30

24 SiF / SiFF silicon single cores, halogenfree Spezialsilicon single core with higher heatresistance range adapted to DIN VDE 050 Teil and part 50 Temperatue range 0 C to +0 C (up to +0 C for short time) Temperature limit at the conductor in operation +0 C Nominal voltage U0/U 300/500 V Test voltage 000 V Breakdown voltage min V x core Ø Radiation resistance up to 0 x 0 cj/kg (up to 0 Mrad) Type SiF Tinned copperconductor,from 0,5 to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Conductor construction 0,5 = x0,5 Core insulation of silicone Type SiFF Tinned Cuconductor, to DIN VDE 095 cl., extra finewire, BS 30 cl., IEC 0 cl. (single wire Ø 0,07 ) Core insulation of silicone Resistant to high molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen High flash points For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 C. Tests Corrosiveness of combustion gases (Halogenfree) acc. to DIN VDE 0 part 7, DIN EN 507, IEC 075 (equivalent DIN VDE 07 part 3) Behaviour in fire no flame propagation acc. to DIN VDE 033, DIN EN 033,IEC 033 (equivalent DIN VDE 07 part 0 test method B) K Note Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 0 = black, 0 = red, 03 = blue, 0 = brown, 05 = white, 0 = grey, 07 = violet, 0 = yellow, 09 = orange, 0 = transparent, = pink, = beige, 3 = colour AWG sizes are approximate equivalent values. The actual crosssection is in. Special single cores for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as in ship building, cement, glas and ceramic factories. As this single cores are halogenfree, especially suited for use in power stations. = The product is conformed with the EC LowVoltage Directive 00/95/EC. SiF SiFF Crosssection AWGNo. Crosssection AWGNo. 3xx 0,5,9, 5,5 5xx 0,5,9,,0 33xx 0,5,,, 0 5xx 0,5,, 0,0 0 3xx 0,75, 7,, 53xx 0,75,5 7, 3,0 35xx,5 9, 3,5 7 5xx, 9, 5,0 7 3xx,5,,,5 55xx,5 3,, 9,0 37xx,5 3,,0 30,0 5xx,5 3,7,0 3,0 3xx, 7,3 57xx, 50,0 39xx 5,0 7, 0 5xx 5, 73,0 0 xx 0, 9,0 9, 59xx 0, 9,0 5,0 7xx 7, 5,0 7,7 xx 5 9, 0,0 9, SiF (wire colour black) Crosssection ,3 33,0, 0,0 3, 7,0 5, 9,0 7, 5,0 9, 0,0, 77,0 39,3 559,7 75, 03,5, 53, 5, Dimensions and specifications may be changed without prior notice. (RK0) AWGNo. /0 3/0 /0 300 kcmil 350 kcmil 307

25 SiF/GL, SiD, SiD/GL silicon single cores, halogenfree Spezialsilicon single core with higher heatresistance range adapted to DIN VDE 050 Teil and part 50 Temperatue range 0 C to +0 C (for short time +0 C) Temperature limit at the conductor in operation +0 C Nominal voltage U0/U 300/500 V Test voltage 000 V Breakdown voltage min V 5x core Ø (SID only for permanent installation) Radiation resistance up to 0 x 0 cj/kg (up to 0 Mrad) Type SiF/GL Tinned copperconductor, from 0,5 to DIN VDE 095 cl.5, finewire, BS 30 cl.5, IEC 0 cl.5 Conductor construction: 0,5 = x0,5 Core insulation of silicone Glassfibre braiding Type SiD Tinned copperconductor, singlewire Core insulation of silicone Type SiD/GL Tinned copperconductor, singlewire Core insulation of silicone Glassfibre braiding Resistant to high molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen High flash points For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 C. Tests Corrosiveness of combustion gases (Halogenfree) acc. to DIN VDE 0 part 7, DIN EN 507, IEC 075 (equivalent DIN VDE 07 part 3) Behaviour in fire no flame propagation acc. to DIN VDE 033, DIN EN 033,IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 0 = black, 0 = red, 03 = blue, 0 = brown, 05 = white, 0 = grey, 07 = violet, 0 = yellow, 09 = orange, 0 = transparent, = pink, = beige, 3 = colour AWG sizes are approximate equivalent values. The actual crosssection is in. Special single cores for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as in ship building, cement, glas and ceramic factories. As this single cores are halogenfree, especially suited for use in power stations. = The product is conformed with the EC LowVoltage Directive 00/95/EC. SiF/GL SiD Crosssection AWGNo. Crosssection AWGNo ,5,, 7,7 xx 0,,7,9, 700 0,5,5,, 0 xx 0,,,7 5, ,75, 7,, 3xx 0,5,0, 7, ,9 9,, 7 xx 0,75, 7, 0, 7005,5 3,, 3, 5xx,3 9,, 7 700,5 3,,0 35, xx,5,5,, 7007, 53,5 7xx,5 3,,0, , 77, 0 xx 3,9 5, , 9,0 9, 9xx,, , 5,0 9, , 0,0 303,0 SiD/GL 70 35,3 33,0 3, Crosssection AWGNo , 0,0 577, 70 0,5,, 0, ,75, 7, 5,0 70,7 9, 9, ,5 3,0,,0 70,5 3,,0 0,0 709,3 3,0 55, ,0 0,0 0 Dimensions and specifications may be changed without prior notice. (RK0) 30

26 FZLSi / FZLS / Neon Light Cables FZLSi, blue FZLSi, blue Test voltage 0 kv Tinned copperconductor Breakdown voltage min. 30 kv Conductor consturction see table below Ignition voltage (kv eff.) Core insulation of silicone 0,5 = kv compound type GI to,0 = kv DIN VDE 007 part 0,5 = 0 kv Glassfibre braiding FZLS, red Outer sheath of silicone Test voltage compound type GM to for 5 Ø = 5 kv DIN VDE 007 part for 7 Ø = 0 kv Sheath colour blue Breakdown voltage FZLS, red for 5 Ø = min. 5 kv Tinned copperconductor, 9x0,5 Ø for 7 Ø = min. 35 kv Core insulation of silicone NeonlightCable, yellow compound type GI to Nominal voltage DIN VDE 007 part 0 3,5 kv,,0 kv or 7,5 kv Sheath colour redbrown Test voltage 0 kv Neonlightcable, yellow Specific volume resistivity in adapted to DIN VDE 050 part +5 min. 0 Ohm x cm Tinned copperconductor, 30x0,5 Core insulation of silicone 7,5x cable Ø compound type GI to Radiation resistance DIN VDE 007 part 0 up to 0x0 cj/kg (up to 0 Mrad) Sheath colour yellow Neonlightcable, yellow Halogenfree acc. to DIN VDE 0 part 7, DIN EN 507, IEC 075 (equivalent DIN VDE 07 part 3) Behaviour in fire no flame propagation acc. to DIN VDE 033, DIN EN 033,IEC 033 (equivalent DIN VDE 07 part 0 test method B) No formation of corrosive gases Low smoke density Very good weather resistance Note AWG sizes are approximate equivalent values. The actual crosssection is in. FZLSi, blue This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +0 C. s include engine manufacturing, valve manufacturing and heating technology. As protection against mechanical damages a glass fibre braiding and a silicone sheath covers the core insulation. FZLS, red This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +0 C. s include the lamp and lighting industry and cooling and airconditioning technology. Neonlightcable, yellow This cable is primarily suitable for use at high and extremely alternating ambient temperatures such as in the lamp and lighting industry. Protected installation is required. FZLSi ignition cable Core Cond. colour makeup (nom. val.) n x wire Ø 0,5 7 x 0,3 AWGNo. FZLS highvoltage ignition cable 5 and 0kV Core Cond. colour makeup (nom. val.) n x wire Ø 309 redbrown 9 x 0,5 5,0 9, 3,0 30 redbrown 9 x 0,5 7,0 9, 0,0 AWGNo. 30 5,0, 3, x 0,5 7,5 9,5 5, ,5 x 0,,5,,0 neon light cables (neon cable) 3,5kV,,0kV and 7,5kV Core Cond. AWGNo. colour makeup (nom. val.) YE YE YE n x wire Ø,5 30 x 0,5,5 30 x 0,5,5 30 x 0,5,, 7,,,, 3,0 59,0 75,0 K Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 309

27 HELUFLON FEPY fluorinated polymeric materials, single core, 00 V Fluorinated polymeric insulation FEP (Fluorethylenepropylene) 00 C to +05 C (up to +30 C for short time) Nominal voltage 00 V Test voltage 500 V Insulation resistance min. GOhm x km flexing 0x core Ø fixed installation x core Ø Radiation resistance up to x0 cj/kg (up to Mrad) Conductor temperature range bare copper +30 C tinned copper +0 C silver pl. copper +0 C Stranded copper wire, bare, tinned, silver Makeup fine wire stranded to DIN VDE 095 cl.5, BS 30 cl.5 and IEC 0 cl.5 Core insulation FEPHELUFLON Higher insulation resistance Low dielectric loss Not flaable Min. 0 kv dielectric strength Resistant to microcultures Do not permit any fungusformation Absolute ozone resistant Absolute weather resistant Water absorption <0,0% Minimal water vapour permeability ( 0, mgr/cm² in hours) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note Please complete the above partno. for the colour required using the following table: = black, = red, 3 = blue, = brown, 5 = white, = transparent, 7 = colour, = other colours AWG sizes are approximate equivalent values. The actual crosssection is in. HELUFLON single cores are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments and measuring appliances as well as in the chemical industry. These single cores are nonflaable and resistant to acids, alkalis, solvents, oil and petrol. = The product is conformed with the EC LowVoltage Directive 00/95/EC. Copper wire, tinned Copper wire, bare No.cores x AWGNo. No.cores x AWGNo. crosssec. crosssec. 55x x 0,,0,, 9x x,5,,0, 55x x 0,5,,, 97x x 3, 3, 553x x 0,5,,,0 0 9x x 3,9 5,9 0 55x x 0,75,5 7, 9,7 99x x 0 5, 9,0 5,0 555x x, 9,, x x,7 5,0 75,0 55x x,5,, 7,9 557x x,5,,0, copper wires, silvered 55x x 3, 3, No.cores x AG AWGNo. 559x x 3,9 5,9 0 crosssec. 50x x 0 5, 9,0 5,0 5x x,7 5,0 75,0 0x x 0,,0,35 0,09, 07x x 0,5,, 0,3, Copper wire, bare 0x x 0,5,, 0,7,0 0 No.cores x AWGNo. 09x x 0,75,5 7, 0,0 9,7 crosssec. 030x x, 9, 0,,7 7 03x x,5,, 0,35 7,9 90x x 0,,0,35, 03x x,5,,0 0,70, 9x x 0,5,,, 033x x 3,,0 3, 9x x 0,5,,,0 0 03x x 3,9,70 5,9 0 93x x 0,75,5 7, 9,7 035x x 0 5, 9,0,0 5,0 9x x, 9,,7 7 03x x,7 5,0,0 75,0 95x x,5,, 7,9 Dimensions and specifications may be changed without prior notice. (RK0) 30

28 HELUFLON PTFE5Y fluorinated polymeric materials, single core, 00 V or 000 V Fluorinated polymeric insulation PTFE (Polytetrafluorethylene) Design to DIN VDE 0 an IEC C to +0 C (up to +300 C for short time) Nominal voltage type E = 00 V type EE = 000 V Test voltage type E = 3, kv type EE = 5 kv Insulation resistance min. GOhm x km 0x core Ø Radiation resistance up to x0 5 cj/kg (up to 0, Mrad) Conductor temperature range bare copper +30 C tinned copper +0 C silver pl. copper +00 C nickel pl. copper +0 C Stranded copper wire, silver Core insulation PTFEHELUFLON to DIN VDE 07 part PTFE as per MILW 7 Higher insulation resistance Low dielectric loss Not flaable Resistant to microcultures Do not permit any fungusformation Absolute ozone resistant Absolute weather resistant Water absorption <0,0% Minimal water vapour permeability ( 0, mgr/cm² in hours) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note Please complete the above partno. for the colour required using the following table: = black, = red, 3 = blue, = brown, 5 = white, = transparent, 7 = colour, = other colour Conductor bare, tinned or nickel plated on request HELUFLON single cores are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments and measuring appliances as well as in the chemical industry. These single cores are nonflaable and resistant to acids, alkalis, solvents, oil and petrol. = The product is conformed with the EC LowVoltage Directive 00/95/EC. 00 V 000 V AWGNo. No. Crosssection AG AWGNo. No. Cross AG cond. cond. section 5x 3 7 0,03 0,70 0, 0,03 0, 53x 3 7 0,03,00 0, 0,03 0, 5x ,0 0, 0, 0,0 0,59 53x ,0,07 0, 0,0 0,5 53x 7 0,09 0,9 0,9 0,0 0,93 533x 7 0,09, 0,9 0,0,0 5x 7 0, 0,99, 0,07,7 53x 7 0,,, 0,07,5 55x 9 0, 0,99, 0,09,5 535x 9 0,,, 0,09, 5x 7 0,,,3 0,07,3 53x 7 0,,37,3 0,07, 57x 9 0,,,3 0,3,5 537x 9 0,,37,3 0,3,5 5x 7 0,35,7 3,5 0,0 3, 53x 7 0,35,5 3,5 0,0 3,5 59x 9 0,3,7 3,5 0,7 3,99 539x 9 0,3,50 3,5 0,7, 50x 0 7 0,57,7 5, 0,,0 50x 0 7 0,57,7 5, 0,,3 5x 0 9 0,57,7, 0,, 5x 0 9 0,57,7, 0,,9 5x 7 0,90,7 9, 0, 9,5 5x 7 0,90,00 9, 0, 0,5 53x 9 0,95,7 9, 0,7 0, 53x 9 0,95,00 9, 0,7 3,5 5x 9,3,0 3,5 0,9,9 5x 9,3, 3,5 0,9,3 55x 9,9,0,0 0,3 0,3 55x 9,9,7,0 0,3 33,95 K Dimensions and specifications may be changed without prior notice. (RK0) 3

29 HELUTHERM 00 Insulation class C, halogenfree Special core insulation mono or multi coloured 0 C to +00 C operating temperature (up to +50 C for short time) Nominal voltage 500 V Test voltage 000 V 5x outer Ø Radiation resistance up to x0 0 cj/kg (up to x0 Mrad) Stranded nickel conductor Overlapping with special heatresistant impregnation Colour identification through helix (colour see table) These cables have very good electronic, chemical and radiation resistant properties Note Also available with additional Kapton film at extra cost. The wide temperature range offered by this cable type makes it especially suited for use in the aviation and aerospace industries, for atomic power stations and in the steel making and chemical industries. For the critical applications, for example mechanical stress, we advise for consultation. = The product is conformed with the EC LowVoltage Directive 00/95/EC. 0,5 0,75,5, Conductor construction x 0, x 0, 3 x 0, 30 x 0,5 50 x 0,5 5 x 0,3 x 0,3 x 0,3 x 0,3 9 x 0, 7 x 0, 39 x 0, 30 x 0,5 5 x 0,5 0 x 0,5 75 x 0,5 9 x 0,5 x 0,5,,,7, 3,,5,9 5, 7, 9,,5,7,0,0 9,0,0,0 7,0 Nickel, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 30,0 BK GNYE BN RD WH GY VT YE PK OG BEIGE TRANS col Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 3

30 HELUTHERM 00 / 00ES halogenfree / highgrade steel braiding Special core insulation for high temperatures 0 C to +00 C Permissible temperature +00 C to +00 C (up to +700 C for short time) Nominal voltage 500 V Test voltage 500 V 5x outer Ø HELUTHERM 00 Stranded nickel conductor Doubleinsulated glassfibre braiding, impregnated with silicone Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM 00ES As per above Additional braided highgrade steel, coverage 0% Asbestos and cadmiumfree Note AWG sizes are approximate equivalent values. The actual crosssection is in. HELUTHERM 00 Cables are used in applications where extremely high connecting and ambient temperatures occur, e. g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM 00ES The robust braiding of highgrade steel protects the cable from aggressive atmospheres and mechanical stresses. The highgrade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC LowVoltage Directive 00/95/EC. HELUTHERM 00 No.cores x crosssec x 0,5 x 0,5 x 0,75 x x,5 x,5 x x x 0 x x 5 x 35 x 50 HELUTHERM 00ES No.cores x crosssec x 0,5 x 0,75 x x,5 x,5 x x x 0 x x 5 x 35 x 50 Conductor construction x 0,3 7 x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 x 0,3 0 x 0,3 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 Conductor construction 7 x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 x 0,3 0 x 0,3 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3,0,3,, 3, 3,7,5,0,0 9, 0, 3,0 3,5 3, 3,5 3,7,, 5,,9,9 0,0,7 5, 5, Conductor resistance at 0 C Ohm / km ,, 5,5 3,5,5,5 Conductor resistance at 0 C Ohm / km ,, 5,5 3,5,5,5 Max. permiss. current carrying capacity at +00 C (A),5,5,5 5, , Max. permiss. current carrying capacity at +00 C (A),5,5 5, , Nickel Nickel,, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0 AWGNo. 9,5,5 5,0 7,,0 3,0 5,5 77,0 50,0 5,0 30,0 0,0 00,0 AWGNo.,0 9,0,0 5,0 7,0,0 9,0,0 0,0 53,0 97, K Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 33

31 HELUTHERM 00 / 00ES halogenfree / highgrade steel braiding Special core insulation for high temperatures 0 C to +750 C Permissible temperature +00 C to +00 C (up to +00 C for short time) Nominal voltage 500 V Test voltage 000 V 5x outer Ø HELUTHERM 00 Stranded nickel conductor Doubleinsulated glassfibre braiding, impregnated with silicone Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM 00ES As per above Additional braided highgrade steel, coverage 0% Asbestos and cadmiumfree Note AWG sizes are approximate equivalent values. The actual crosssection is in. HELUTHERM 00 Cables are used in applications where extremely high connecting and ambient temperatures occur, e. g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM 00ES The robust braiding of highgrade steel protects the cable from aggressive atmospheres and mechanical stresses. The highgrade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC LowVoltage Directive 00/95/EC. HELUTHERM 00 No.cores x crosssec x 0,5 x 0,5 x 0,75 x x,5 x,5 x x x 0 x x 5 x 35 x 50 HELUTHERM 00ES No.cores x crosssec x 0,5 x 0,75 x x,5 x,5 x x x 0 x x 5 x 35 x 50 Conductor construction x 0,3 7 x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 x 0,3 0 x 0,3 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 Conductor construction 7 x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 x 0,3 0 x 0,3 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3,,3,9 3, 3, 3,7,5 5,9,0 9,0 0, 3,,0 3,5 3,,,5,9 5, 7,3 9, 0,5, 5,5, Dimensions and specifications may be changed without prior notice. (RK0) Conductor resistance at 0 C Ohm / km ,, 5,5 3,5,5,5 Conductor resistance at 0 C Ohm / km ,, 5,5 3,5,5,5 Max. permiss. current carrying capacity at +700 C (A) Max. permiss. current carrying capacity at +700 C (A) Nickel Nickel,, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0 AWGNo. 0,,0,0 9,0,5 3, 57,0,0 5,0 0,0 370,0 90,0 5,0 AWGNo. 3,0 3,0 0,0 7,0 59,0,0,0 09,0 9,0 5,0 59,0 50, Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 3

32 HELUTHERM 00 / 00ES halogenfree / highgrade steel braiding Special core insulation for high temperatures 70 C to +000 C Permissible temperature +00 C to +00 C (up to +00 C for short time) Nominal voltage 500 V Test voltage 000 V 5x outer Ø HELUTHERM 00 Stranded nickel conductor Doubleinsulated glassfibre braiding, impregnated with silicone Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM 00ES As per above Additional braided highgrade steel, coverage 0% Asbestos and cadmiumfree Note AWG sizes are approximate equivalent values. The actual crosssection is in. HELUTHERM 00 Cables are used in applications, where extremely high connecting and ambient temperatures occur, e. g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in furnace and power plant construction as well for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM 00ES The robust braiding of highgrade steel protects the cable from aggressive atmospheres and mechanical stresses. The highgrade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC LowVoltage Directive 00/95/EC. HELUTHERM 00 No.cores x crosssec x 0,5 x 0,75 x x,5 x,5 x x x 0 x x 5 x 35 x 50 HELUTHERM 00ES No.cores x crosssec x 0,5 x 0,75 x x,5 x,5 x x x 0 x x 5 x 35 x 50 Conductor construction 7 x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 x 0,3 0 x 0,3 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 Conductor construction 7 x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 x 0,3 0 x 0,3 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3,3,, 3, 3,7,5 5,9,0 9,0 0, 3,,5 3, 3,,,7 5,0,0 7,5 9,7 0,9,9 5,7,7 Conductor resistance at 0 C Ohm / km ,, 5,5 3,5,5,5 Conductor resistance at 0 C Ohm / km ,, 5,5 3,5,5,5 Max. permiss. current carrying capacity at +700 C (A) Max. permiss. current carrying capacity at +700 C (A) Nickel Nickel, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0, 7, 9,,,0 9,0 5,0 0,0 33,0 0,0 AWGNo.,3, 9, 7,5 39, 3,0 0,0,0 37,0 95,0 5,0 AWGNo.,0 3,0,0 53,0,0 7,0 0,0,0 3,0 53,0 593,0 70, K Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 35

33 Earth Conductors ESUY and ESY ESUY (H00 VD) ESUY (H00VD) For these cable types no nominal voltages Earthing cable of braid wires over Bare copperconductor, extra finewire, are mentioned, as these are: only used for core strands in adapted to high flexible earthing performances DIN VDE 03 part 3 and EN 3 ESY Braiding of bare copper wires over the stranded copper conductor For further requirements see European Norm EN 30 and DIN VDE 03 part 00: Earthing cable in adapted to DIN VDE 03 part 3 and EN 3 Outer sheath of PVC compound type TM according "Live working Portable equipment for earthing and earthing" ESUY (H00 VD) and ESY DIN VDE 00733/DIN EN 5033 Conductor resistance at 0 C Sheath colour transparent (glass clear) Note according DIN VDE 03 part 3 ESY AWG sizes are approximate equivalent Bare Cuconductor, finewire values. The actual crosssection is in. 5 C to +70 C Copper conductors of stranded wires Test voltage 000 V Outer sheath of PVC Spark test (during winding) to 35 = 5000 V 50 to 70 = 000 V compound type TM according DIN VDE 00733/DIN EN 5033 Sheath colour transparent (glass clear) 95 to 0 = 000 V Insulation resistance min. 0 MOhm x km Minimal bending radius x outer Ø ESUY (H00VD) These high flexible earth conductors are used for earthing of portable equipment and shortcircuiting. These cables specially perform a protective function in repair live working of high voltage power supply company as EVU, in railway systems, failing current equipment, alternating current systems and in networks of transmission and distribution. Because of that these are designated as safety cables. ESY These earthing cables offer special characteristics with low s, high flexibility to a wide temperature range and the behavior in high temperature. The protective sheath over conductor assures the essential function for protection against the mechanical and chemical stresses. ESUY (H00VD), high flexible Crosssection Cond. makeup n x wire Ø x 0, x 0, x 0, x 0, x 0, x 0, x 0, x 0, x 0, x 0, ESY, flexible Crosssection Cond. makeup n x wire Ø 55 x 0, 79 x 0, 0 x 0, 7 x 0, 5 x 0, 307 x 0, 3 x 0, 0 x 0, Dimensions and specifications may be changed without prior notice. (RK0),3 9,5, 3, 5, 7, 9, 3,, 30,, 9,, 3,,, 0, 3,0 9,0 0,0 5,0 55,0 0,0 090,0 30,0 50,0 50,0 750,0 55,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 30,0 335,0 75,0 70,0 905,0 0,0 505,0 90,0 390,0 3090,0 5,0 70,0 390,0 575,0 0,0 00,0 30,0 0,0 AWGNo. /0 3/0 /0 300 kcmil 350 kcmil 500 kcmil AWGNo. /0 3/0 /0 300 kcmil 3

34 GALVANICABLE highcurrent cable, high flexible and halogenfree flexing 0 C to +0 C fixed installation 50 C to +0 C Nominal voltage U0/U 0,/ kv Test voltage 3500 V Insulation resistance min. 0 MOhm/km 5x cable Ø Bare copper, ultrafine wire conductors acc. to DIN VDE 095 cl. and IEC 0 cl. Extremely thick PUR wearing sheath Natural colour, smooth, glossy PUR wearing sheath: extremely abrasion resistant, halogenfree, resistant to UV, oil, hydrolysis and microbial attack Chemical resistance: PUR demonstrates significantly better chemical resistance when compared with other materials, e.g. rubber or PVC The extremely thick polyurethane sheath stands for a longer life This cable is employed as a highlyflexible highcurrent cathode cable for electroplating drum systems and as a wearing cable in the chemical industry. Special feature: Despite the extremely thick wearing sheath, the highly flexible conductor enables good contact when installing the pear push. Good flexibility is likewise ensured when the pear push comes into contact with the parts to be electroplated. = The product is conformed with the EC LowVoltage Directive 00/95/EC. No.cores x crosssec. x 35 x 50 x 70 x 95 33,0 0,0 7,0 9,0,0 950,0 AWGNo. No.cores x crosssec. x 0 x 50 x 5 x 0 5,0 0,0 77,0 30,0 50,0 00,0 0,0 30,0 AWGNo , 779 7,0 / , ,0 300 kcmil 759,5 / ,5 350 kcmil 7599,0 3/ ,0 500 kcmil K Dimensions and specifications may be changed without prior notice. Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 37

35 H0ND / H0NE 00 V, VDE approved, welding cable Harmonized welding cable with rubber sheath, according to DIN VDE 0555 / DIN EN 5055 flexing 5 C to +0 C fixed installation 0 C to +0 C Admissible working temperature at conductor +5 C Nominal voltage U0/U 00/00 V Test voltage 000 V H0ND x outer Ø H0NE 0x outer Ø Bare Cu conductor, extra finewire to DIN VDE 095, BS 30, IEC 0 Separator over conductor Neoprene outer sheath, chlorinated rubber compound EM5 Sheath colour black Without greenyellow marking Test according to DIN VDE 033, DIN EN 033/ IEC 033 (equivalent DIN VDE 07 part 0 test method B) Oil resistant to DIN VDE 0730/ DIN EN 00 The cable also maintains its high flexibilty under the effect of ozone, light, oxygen, inert gas, oil or petrol Note No. wires = Gauiding value; the number of individual wires are without obligation. Tinned conductor on request AWG sizes are approximate equivalent values. The actual crosssection is in. For use between the welding generator and the handelectrode and the workpiece. For use in the automobile industry, in shipbuilding, in transport and conveyor systems, tool making machinery, welding robots etc. These cables retain their high flexibility even under influence of ozone, light, oxygen, protective gases, oil and petrol. The robust construction makes these cables resistant to both to cold and the heat as well as to flames. They are suitable for use in open spaces and in dry and damp conditions. = The product is conformed with the EC LowVoltage Directive 00/95/EC. H0ND: Cables with standard flexibility No.cores x No.wires x crosssec. single wire Ø 300 x 0 30 x 0, 300 x 5 x 0, 3003 x 5 00 x 0, 300 x 35 0 x 0, 3005 x x 0, 300 x 70 0 x 0, 3007 x x 0, 300 x 0 x 0, x x 0,5 303 x 5 9 x 0, x 0 5 x 0,5 Sheat Nominal value,0,0,0,0,,,, 3,0 3, 3, min. max. 7,7 9,7,,0 0,,7,, 3,,5 5,3 9, 7,, 9,,0,, 3,,9 5,0 9,5 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 30,0 35,0 05,0 30,0 0,0 79,0 05,0 30,0 0,0 9,0 50,0 AWGNo. /0 3/0 /0 300 kcmil 350 kcmil 500 kcmil H0NE: Cables with extreme high flexibility No.cores x No.wires x crosssec. single wire Ø 303 x 0 5 x 0, x 903 x 0,5 303 x 5 07 x 0, x x 0,5 303 x x 0, x x 0,5 303 x x 0, x 0 39 x 0, 309 x 50 7 x 0, 300 x 5 55 x 0, Sheat Nominal value,,,,,5,5,,,, min. max., 7, 7,3 9,, 0, 9,,3,9, 3, 7,0 5, 9,5 7,,, 3,5 0, 5,5 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0 0,0 77,0 9,0,0 70,0 33,0 7,0 0,0 90,0 305,0 5,0 AWGNo. /0 3/0 /0 300 kcmil 350 kcmil Dimensions and specifications may be changed without prior notice. (RK0) 3

36 NSGAFÖU 3kVSpecial RubberInsulated Cable, VDE approved, shortcircuit up to 000 V Special rubberinsulated single core cables to DIN VDE 050 part 0 flexing 5 C to +0 C fixed installation 0 C to +0 C Permissible operating temperature at conductor +90 C Nominal voltage U0/U,/3 kv Max. permissible operating voltage in three and onephase alternating current operation U0/U,/3, kv, for direct current operation U0/U,7/5, kv Test voltage kv flexing 0x outer Ø fixed installation x outer Ø Tinned copper, fine wire conductors, bunch stranded to DIN VDE 095 cl.5 and IEC 0 cl.5 EPRinsulation, compound type 3GI3 to DIN VDE 007 part 0 Outer casing: Polychloroprene 5GM3 acc. to DIN VDE 007 part Colour black Oil resistant Test to DIN VDE 0730/ DIN EN 00 Behaviour in fire to DIN VDE 033 DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Considered as being shortcircuit safe and inherently earthfaultproof are those operating materials and conducting assemblies where because of suitable measures and/or means applied, neither a short circuit nor a short to ground is to be expected under operating conditions which are in accordance with those specified for the intended application. Note Version in kv available on request. AWG sizes are approximate equivalent values. The actual crosssection is in. Particularly suitable for protection against short circuits in laying and for inherently earthfaultproof routing in rail vehicles and omnibuses. Also suitable for laying in dry environments. K No.cores x crosssec. x,5 x,5 x x x 0 x x 5 x 35,,0 9,0 5,0 0,0 33,0,0 7,0 95,0 0,0 90,0 70,0 0,0 90,0 AWGNo. No.cores x crosssec. x 50 x 70 x 95 x 0 x 50 x 5 x 0 x 300 0,0 7,0 9,0 5,0 0,0 77,0 30,0 0,0 50,0 900,0 00,0 50,0 00,0 00,0 50,0 350,0 AWGNo ,0 3509, , ,5 / ,0 35,0 3/ , ,0 /0 3505,0 35,0 300 kcmil 350 3,0 35 3,0 350 kcmil , ,5 500 kcmil 350, kcmil Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 39

37 NSHXAFö 3kVhalogenfree Special RubberInsulated Cable, VDE approved, shortcircuit up to 000 V Special rubber core cable acc. to E DIN VDE 050 part 0 flexing 5 C to +70 C fixed installation 0 C to +90 C Permissible operating temperature at conductor +90 C Nominal voltage U0/U,/3 kv Highest permissible operating voltage in threephase and onephase a.c. systems U0/U,/3, kv in d.c. systems U0/U,7/5, kv Test voltage kv flexing 0x outer Ø fixed x outer Ø Tinned copper conductor, fine wire to DIN VDE 095 cl.5, BS 30 cl.5 and/or IEC 0 cl.5 EPRinsulation, 3GI3 acc. to DIN VDE 007 part 0 Outer casing: halogenfree polymer compound HM3 acc. to DIN VDE 007 part Colour black Tests Corrosiveness of corrosive gases acc. to DIN VDE 0 part 7, DIN EN 507, IEC 075 (equivalent DIN VDE 07 part 3) Smoke density acc. to DIN VDE 0 part 03+, DIN EN 03+, IEC 03+, BS 7 part + (equivalent DIN VDE 07 part ) Oil resistant acc. to DIN VDE 0730, DIN EN 00 Behaviour in fire to DIN VDE 033 DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Note AWG sizes are approximate equivalent values. The actual crosssection is in. Particularly suitable for protection against short circuits in laying and for inherently earthfaultproof routing in rail vehicles and omnibuses. Also suitable for laying in dry environments. In switching units and distributors, they are considered to be short circuit and inherently earth proof to 000 V. Note: Considered as being shortcircuit safe and inherently earthfaultproof are those operating materials and conducting assemblies where because of suitable measures and/or means applied, neither a short circuit nor a short to ground is to be expected under operating conditions which are in accordance with those specified for the intended application. No.cores x crosssec. x,5 x,5 x x x 0 x x 5 x 35,,0 9,0 5,0 0,0 33,0,0 7,0 95,0 0,0 90,0 70,0 0,0 90,0 AWGNo. No.cores x crosssec. x 50 x 70 x 95 x 0 x 50 x 5 x 0 x 300 0,0 7,0 9,0 5,0 0,0 77,0 30,0 0,0 50,0 900,0 00,0 50,0 00,0 00,0 50,0 350,0 AWGNo ,9 355,5 35, 35,3 359, 357 9, 3/ , 0 35,0 /0 35,7 359, 300 kcmil 35 9,5 3530, 350 kcmil 353, , 500 kcmil 35 3, ,3 00 kcmil Dimensions and specifications may be changed without prior notice. (RK0) Suitable accessories can be found in Chapter X. Core end sleeve ADI Core end sleeve ADU 30

38 TOPFLEX 300 high flexible PVC single core, 0,/kV for drag chain and free move application Special PVC singlecore cable with oilresistant insulation based on DIN VDE 05553/DIN EN flexing 5 C to +0 C fixed installation 0 C to +0 C Nominal voltage U0/U 00/000 V A.C. test voltage, 50 Hz 3000 V Insulation resistance min. 0 MOhm/km for flexible installation 7,5 cable Ø Bare copper, extra fine wire conductor to DIN VDE 095 cl. and IEC 0 cl. Oilresistant special PVC insulation Colour see table, or as desired If this cable is to be doubleinsulated, then its external diameter and must be adapted. Caution with existing cables. PVC selfextinguishing and flame retardant acc. to DIN VDE 033, DIN EN 033, IEC 033 (equivalent DIN VDE 07 part 0 test method B) Chemical resistance see table Technical Information Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling devices, robots, and nearly any area requiring flexible used and free motion. Due to its resistance to mineral oils these cables are well suited for use in mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularly critical areas. Suitable for installation in dry, damp and wet environments. With the black sheath, can also be used outdoors. = The product is conformed with the EC LowVoltage Directive 00/95/EC. TOPFLEX 300 black No.cores x crosssec. TOPFLEX 300 greenyellow No.cores x crosssec. AWGNo. AWGNo. 793 x,5,,0,0 797 G,5,,0,0 79 x 5, 3, 79 G 5, 3, 795 x,0 57, 5, G,0 57, 5, x 0 7, 9,0 30, G 0 7, 9,0 30,0 753 x, 5,0 0,0 753 G, 5,0 0,0 753 x 5 0,7 0,0 300, G 5 0,7 0,0 300, x 35, 33,0 0,0 750 G 35, 33,0 0, x 50,0 0,0 50, G 50,0 0,0 50,0 753 x 70,3 7,0 70,0 /0 75 G 70,3 7,0 70,0 /0 737 x 95,3 9,0 00,0 3/0 75 G 95,3 9,0 00,0 3/ x 0 0,0 5,0 00,0 /0 735 G 0 0,0 5,0 00,0 /0 753 x 50 3,0 0,0 00,0 300 kcmil 753 G 50 3,0 0,0 00,0 300 kcmil 77 x 5, 77,0 030,0 350 kcmil 75 G 5, 77,0 030,0 350 kcmil 7537 x 0,7 30,0 00,0 500 kcmil 755 G 0,7 30,0 00,0 500 kcmil TOPFLEX 300 red No.cores x crosssec. 793 x,5 793 x 7933 x 793 x 0 70 x 707 x 5 70 x x x x 95 7 x 0, 5,,0 7,, 0,7,,0,3,3 0,0,0 3, 57, 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0,0 5,0 30,0 0,0 300,0 0,0 50,0 70,0 00,0 00,0 AWGNo. 0 /0 3/0 /0 TOPFLEX 300 blue No.cores x crosssec x,5 793 x 7937 x 793 x 0 7 x 73 x 5 7 x x 50 7 x x x 0, 5,,0 7,, 0,7,,0,3,3 0,0,0 3, 57, 9,0 5,0 0,0 33,0 0,0 7,0 9,0 5,0,0 5,0 30,0 0,0 300,0 0,0 50,0 70,0 00,0 00,0 AWGNo. 0 /0 3/0 /0 K Dimensions and specifications may be changed without prior notice. 3

39 KOMPOSPEED 00 / 00C 0,/kV, halogenfree, special single cores for drag chains, EMCpreferred type Special drag chain single cores for high KOMPOSPEED 00 mechanical stress, adapted to Tinned copper, extra fine wire conductors, DIN VDE 05553/ bunch stranded to DIN VDE 095 cl., DIN EN col., BS 30 cl. and IEC 0 cl. Core insulation of special thermoplastic flexing 30 C to +90 C polymer, natural coloured fixed installation 0 C to +00 C Outer sheath of special polyolefin Permissible operating temperature black (RAL 9005) at conductor +90 C KOMPOSPEED 00C Nominal voltage U0/U 00/000 V Structure as above up to core insulation Test voltage 3000 V Screen of tinned cubraid, Insulation resistance coverage 5% min. 0 MOhm x km Outer sheath of special polyolefin black (RAL 9005) KOMPOSPEED 00 flexing installation 5x outer Ø fixed installation 3x outer Ø KOMPOSPEED 00C flexing installation 7,5x outer Ø fixed installation x outer Ø Very good oil resistant Halogen free Abrasion resistant Resistant to Coolants Microbes UVradiation Weather Hydrofluoric acid Hydrochloric acid Diluted sulfuric acid The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note AWG sizes are approximate equivalent values. The actual crosssection is in. The special single cores are used for permanent flexible applications in machineries, machine tools, composting appliances and sewagetreatment plants, animal stalls and greenhouses and used for permanent flexible application for movable automated machinery parts and multishift operation as well as in open air. These cables are installed for flexible use with free movements without tensile stress or forced movements and suitable for application in drag chains. The selected tinned copper wire conductor and tinned copper wire braid permit the installation in aggressive environments as well as hydrogen sulfide, aonia and sulfur dioxide. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recoend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. KOMPOSPEED 00C These screened cables are particularly suitable for the interferencefree trans mission in instrumentation and control engineering applications (electromagnetic compatibillity). EMC = Electromagnetic compatibillity To optimize the EMC features we recoend a large round contact of the copper braiding on both ends. = The product is conformed with the EC LowVoltage Directive 00/95/EC. KOMPOSPEED 00 KOMPOSPEED 00C No.cores x AWGNo. No.cores x AWGNo. crosssec. crosssec. 0 x,5 3,0 0 0 x 7,3 7,0 0, x 0, 9,0 3,0 07 x 0 9,,0,0 090 x 9,5 5,0,0 0 x 0, 0,0 7,0 09 x 5, 0,0,0 09 x 5,,0 3,0 09 x 35 3,0 33,0 0,0 00 x 35,,0 093 x 50 5, 0,0 53,0 0 x 50 7,0 535,0 09 x 70 7, 7,0 79,0 /0 0 x 70 9, 750,0,0 /0 095 x 95 0,0 9,0 09,0 3/0 03 x 95, 00,0 90,0 3/0 09 x 0,0 5,0 0,0 /0 0 x 0 3, 0,0 00,0 /0 097 x 50 3, 0,0 50,0 300 kcmil 05 x 50,0 570,0 70,0 300 kcmil 09 x 5, 77,0 93,0 350 kcmil 0 x 5, 9,0 0,0 350 kcmil 500 x 0 3,0 70,0 50,0 500 kcmil Dimensions and specifications may be changed without prior notice. (RK0) 3

40

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