ZHPCG CK0226 POWER CABLE WIRE & CABLE
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1 ZHPCG CK0226 POWER CABLE WIRE & CABLE
2 ZHPCG CK0226 POWER CABLE WIRE & CABLE Application/Use Rail approved zero Halogen Power Cables, available as 750V or 1800V rated. ZHPCG cables are all Halogen free, flexible, with good oil and water resistance, making them ideal for the Rail market. The construction is a dual wall combination of TE Connectivity formulated polymer blends IEC Tin Plated Class 5/6 Conductor 2. X-Linked Polyolefin Electrical Insulator 3. X-Linked Outer Jacket ZHPCG Series Product Family ZHPCG-15 (750/1300V) IEC Class 5 Flexible cable ZHPCG-35 (1800/3300V) IEC Class 5 Flexible cable ZHPCG-36 (1800/3300V) IEC Class 6 Very flexible cable Part Description ZHPCG- XX XX XCK0226 Denotes Rail CK Jacket Colour Conductor Size (1.0mm 2 to 400mm 2 ) Conductor Type 5 = IEC Class 5 Flexible 6 = IEC Class 6 Very flexible Voltage Rating 1 = 750/1300V 3 = 1800/3300V Product Family PAGE 2
3 ZHPCG-15 POWER CABLE VOLT ZERO HALOGEN POWER CABLE 1. Conductor - Flexible tin plated copper special Class 5 to IEC Insulation - Flexible Polyolefin containing no added Halogens 3. Outer Jacket - Black Zerohal Part Description Conductor Maximum Diameter of Strands Maximum Diameter Max C (Ohms/km) Finished Wire Outer Diameter Lower Upper Maximum Weight (kg/km) ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # Zerohal is a registered trademark of TE Connectivity PAGE 3
4 ZHPCG-35 POWER CABLE /3300 VOLT ZERO HALOGEN POWER CABLE 1. Conductor - Flexible tin plated copper special class 5 to IEC Insulation - Flexible Polyolefin containing no added Halogens 3. Outer Jacket - Black Zerohal Part Description Conductor Maximum Diameter of Strands Maximum Diameter Max C (Ohms/km) Finished Wire Outer Diameter Lower Upper Maximum Weight (kg/km) ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # Zerohal is a registered trademark of TE Connectivity PAGE 4
5 ZHPCG-36 POWER CABLE /3300 VOLT ZERO HALOGEN POWER CABLE 1. Conductor - Flexible tin plated copper special class 6 to IEC Insulation - Flexible Polyolefin containing no added Halogens 3. Outer Jacket - Black Zerohal Part Description Maximum Diameter of Strands Conductor Maximum Diameter Max C (Ohms/km) Finished Wire Outer Diameter Lower Upper Maximum Weight (kg/km) ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # ZHPCG # Zerohal is a registered trademark of TE Connectivity ZHPCG CK0226 POWER CABLE WIRE & CABLE Approvals & Declarations: EN DIN TE WSD 1265 Continuous Operating Temperature -25 C to +105 C Halogens Halogen free, low smoke, highly flame retarded Voltage Rating ZHPCG /1300V ZHPCG /3300V ZHPCG /3300V Conductor Size Range 1.0mm 2 to 400mm 2 Conductor Type Tin plated copper stranded Construction Single core Colours Standard Jacket colour black Colours on request PAGE 5
6 FIRE HAZARD PERFORMANCE EN45545 Test Method Result Flammability small scale (IEC ) Charring confined to between 50mm and 540mm Flammability large scale (Clause EN50305) Max. burn length 1.5m Smoke large scale (EN ) 3m cube box 90% min transmittance Toxicity (Clause 9.2 EN50305) Index max 6 DIN (SEE TEST REPORT WT2387) Test Method Result Flammability small scale EN PASS Flammability large scale EN50305 PASS Smoke 3m Cube EN PASS PH & Conductivity EN PASS Evolution of HCl EN PASS Fluorine Content EN PASS Toxicity Clause 9.2 EN50305 PASS GENERAL PROPERTIES (SEE WSD 1265 FOR FULL DETAILS) Property Requirements and relevant conditions Test Basis GENERAL PROPERTIES Dimensions As specification control drawing IEC Concentricity % minimum IEC & 202 Weight per Unit Length As specification control drawing See section 10.3 Colour Black - Colours available on request By inspection Workmanship Insulation free of cracks, splits, irregularities or foreign material By inspection Jacket Wrinkling Insulation free of wrinkles or creases when flexed See section 10.6 PHYSICAL PROPERTIES Insulation Tensile Strength & Ultimate Elongation Scrape Abrasion Resistance Tensile Strength 8 MPa minimum, Elongation 125% IEC Cable (mm 2 ) Cable (mm 2 ) Load (N) Minimum cycles at 20 C Minimum force at 20 C (N) Minimum cycles at 90 C Minimum force at 90 C (N) Dynamic Cut-through Notch Propagation No dielectric breakdown PAGE 6
7 FIRE HAZARD PERFORMANCE GENERAL PROPERTIES (SEE WSD 1265 FOR FULL DETAILS) - CONTINUED THERMAL PROPERTIES Thermal Endurance 20, C minimum Accelerated Aging No cracks, flowing or dielectric breakdown IEC Cold Bend No cracking or breakdown IEC Shrinkage Change in length shall be no more than 1% IEC Blocking Cores to be separated without transfer of insulation ENG-SYS ELECTRICAL PROPERTIES Conductor Resistance See individual ification Control Drawing Dielectric Strength AC Voltage Test Breakdown Voltage Insulation Resistance K Factor Temperature Insulation Stability No dielectric breakdown between conductor and water Cable voltage rating 750V 1800V Cable voltage rating 750V 1800V Voltage/time 3.0kV for 5 min 6.0kV for 5 min Min breakdown voltage 8kV 15kV Temp ( C) K (MΩ.km) No dielectric breakdown Cable voltage rating 750V 1800V Voltage 1.5kV DC 3.0kV DC Surface Leakage Current Less than 1 ma Insulation Continuity Proof Test No dielectric breakdown BS 5099 ENVIRONMENTAL PROPERTIES Fluid Immersion No cracking, delamination, or breakdown in voltage test Fluid (temp/time) Diesel ( C/168h) Diesel (20 C/168h) IRM 902 (100 C/24h) Silicone oil (100 C/24h) % TS ret min % Eb ret min % Thickness swell maximum IEC IEC Ozone Resistance No cracks, crazing or breakdown U.V. Stability No cracking on 5 X mandrel. No breakdown following voltage test ASTM G154 Hydrolytic Stability No damage on 5 X mandrel. No bend or breakdown when cooled ENG-SYS Water Absorption 4% max IEC Salt Resistance Tensile strength retention 85% minimum ASTM B117 and IEC PAGE 7
8 Business locations Asia: Australia: Eire: Germany: New Zealand 0800.TYCO.HELP N America: X4 (East Coast) N America: X5 (West Coast) UK: te.com Legal TE Connectivity Ltd. family of companies. All Rights Reserved. TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks
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1. Outer jacket: Pressure extruded PVC mixture 2. Overall shield: Braiding made of tinned copper wires 3. Banding: Plastic foil 4. Core insulation: Mechanically high-quality PVC mixture 5. Conductor: Conductor
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Data sheet chainflex CF270.UL.D
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Data sheet chainflex CF240
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Shielded data cable with colour code according to DIN 47100 - shielded PVC data cable with colour code DIN 47100 for use in machinery and apparatus construction and in measurement, control and regulation
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Data sheet chainflex CF210.UL
For detailed overview please see design table 1. Outer jacket: Pressure extruded, oil-resistant PVC mixture 2. Overall shield: Bending-resistant braiding made of tinned copper wires. 3. Banding: Plastic
CF270.UL.D.
Outer jacket: Pressure extruded PUR mixture Overall shield: Bending-stable braid made of tinned copper wires Core insulation: Mechanically high-quality, especially low-capacitance TPE mixture Conductor:
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1. Outer jacket: Pressure extruded PVC mixture 2. Core insulation: Mechanically high-quality PVC mixture 3. Conductor: Conductor consisting of bare copper wires For detailed overview please see design
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