Cables for the lamp and light industry

Transcription

1 Cables for the lamp and light industry

2 CONTENT page < The company < S - worldwide < Certifications < Applications Besilen - single conductors acc. to DIN VDE 0250 part 502 < N2GFA/2GFA Besilen - insulated wire < N2GFAF/2GFAF Besilen - insulated strands Besilen - single conductors acc. to DIN EN < A05SJ-U Besilen - insulated wire with fibre-glass braiding < H05SJ-K Besilen - insulated strands with fibre-glass braiding Besilen - low voltage cable < BiAF/YW low voltage-connection cable for halogen lamps Besilen - insulating sleeve, non-fibrous < BiS Besilen - twin cable < BiZ Besilen - single conductor < ZKBi Besilen - ignition cable < HZLBi Besilen - high-voltage ignition cable < BiL Besilen - insulated single conductor for tube lamps (neon cable) < BiA Besilen - insulated wire < BiAF Besilen - insulated strands < BiAFF Besilen - insulated strands, highly flexible < BiAF/GL Besilen - insulated strands with fibre-glass braiding < B 118 Besilen - insulated strands 0.6/1 kv < B 119 Besilen - insulated strands 1.8/ kv < B 120 Besilen - insulated strands.6/6 kv cover source: Philips Deutschland GmbH 2

3 THE COMPANY DIN EN ISO 9001 More than 60 years of experience in temperature measurement and control technique as well as in cable production have made a one man business a company with nearly 500 staff members. Our strength is not only the production of standard products but also the development and manufacturing of special products acc. to customers specifications. Every year we manufacture more than 1500 special products on our customer s request. Every single product is a challenge for our technical team. We at B Bröckskes see ourselves as manufacturer and service provider - in the sense of real partnership and customer oriented work. The quality of our products is known in more than 40 countries of the world. Our customers have tested our products intensively and confirm that they have a longer service life than others. In all product ranges we are certified acc. to ISO 9001:2008. Besides we established an environmental management system for our company acc. to ISO 14001:2004, an occupational health and safety management acc. to NLF/ILO-OSH 2001 and OHSAS 18001:2007 as well as an energy management system acc. to DIN EN ISO 50001:2011. And our future slogan is: We go forward! founded: CEO: 1947 by Peter Bröckskes sen. an independent, middle sized company Peter Bröckskes plant/location: in Viersen (lower Rhine) m 2 company site manufacturing from copper conductor to outer sheath, own VDE proofed burnchamber and laboratory employees/workers: approx. 420 at the plant in Viersen, 500 worldwide yearly sales: approx. 95 Mio. worldwide products: Special Cables Temperature Measurement Cable Harnessing certificates and quality management system acc. to ISO 9001:2008 for every manufacturing field approvals: environmental management system acc. to ISO 14001:2004 occupational health and safety management acc. to NLF/ILO-OSH 2001 and OHSAS 18001:2007 energy management system acc. to DIN EN ISO 50001:2011 MIL, VDE, HAR, IEC, GL, DNV, BV, KR, ABS, NK, RINA, LR, C

4 S - WORLDWIDE From our central stock in Viersen-Süchteln or our extrernal stocks we supply standard lengths as well as special dimensions, often within 24 hours. It is our strength to be at different places at the same time. This shows also our wide product range. Being always ready to deliver our products of constant quality is one of the premises at B BRÖCKSKES. Challenge, obligation - but also guarantee at the same time. This is your advantage - we are present whenever you need our assistance. Viersen - Germany 1947 Viersen - Germany 1995 Bergeijk - Netherlands 1995 Auxerre - France 1996 Nantes - France 1998 Fairfield - USA 2001 Shanghai - China 2004 Zapopan - Mexico 2004 HJ Chung-Buk - Korea 2005 Faridabad - India 2006 Taipei County - Taiwan

5 CERTIFICATIONS 5

6 APPLICATIONS n Applications Besilen cables Our Besilen (Silicone) cables are suitable for diverse applications. The product programme ranges from ignition cables to sheathed cables with mechanical protection and cables with flame protection. Therefore, Besilen cables can be used for example in the following industries: coke oven plants, foundries, heating appliances, smelteries, steelworks, hot-rolling mills, illumination, in ships and aeroplanes, cement, glass and ceramic factories, bakeries, oil burners, solariums, saunas, coolers, air-conditioning, electronic motor engineering and under certain conditions in food and medical industries. Wherever they are used, Besilen cables have one thing in common: outstanding heat and cold resistance. Exemplary applications: BiS Especially for the insulation of connecting and soldering points, can be drawn over cables or conductors in lamps, heating appliances and electrical plants BiAF/YW Connection cable for low-voltage lamps, connection between transformer and halogen lamp n Application of Besilen single conductors Our Besilen ignition cables and Besilen high-voltage ignition cables are suitable for the application at high or very unsteady ambient temperatures of up to +180 C. Besilen insulated wires and Besilen insulated strands are suitable for the use at high ambient temperatures especially for the internal wiring of lamps and appliances as well as for the wiring of switchboard plants and distributors, at low mechanical loads. Exemplary applications: BiZ Application in smelteries, steelworks and hot-rolling mills, in cement, glass and ceramic factories or for the internal wiring of lamps and heating appliances ZKBi Ignition cable for the use at high and very unsteady ambient temperatures, e.g. in thermal and process technologies, in motor engineering, in heat system technology, in dedusting plant and fan engineering HZLBi Ignition cable for the use at high and very unsteady ambient temperatures in lamp and illumination industries, e.g. for floodlight projectors or industrial lamps, in electric heating engineering, in thermal and process technologies, in refrigeration and air-conditioning industries BiL Single conductor for tubes lamps, especially for the use at high and very unsteady ambient temperatures, mostly in lamp and illumination industries, e.g. for floodlight projectors or industrial lamps, drop lights, equipment lights (protected installation is necessary) BiA For internal wiring in lamps, appliances, switchboard plants and distributors in industries such as industrial oven construction, smelteries, steelworks and hot-rolling mills, cement, glass, ceramic and plastic processing and electric industries BiAF Flexible applications for internal wiring of lamps, heating appliances, switchboard plants and distributors N2GFA in industries such as smelteries, steelworks and hot-rolling mills, industrial oven and textile machine construction, lamp, illumination and electric industries, wood working and paper processing industries BiAFF Highly flexible applications for internal wiring of lamps, heating appliances, switchboard plants N2GFAF and distributors in industries such as e.g. smelteries, steelworks and hot-rolling mills, industrial oven and machine tool construction, lamp, illumination and electric industries as well as electric drive technology B 118 Switchboard plants and distributors, smelteries, steelworks and hot-rolling mills, cement, glass and B 119 ceramic processing, industrial oven and textile machine construction, lamp, illumination and electric B 120 industries, railway technology n Application of Besilen single conductors with fibre-glass braiding This Besilen cables with fibre-glass braiding are for use at high ambient temperatures for internal wiring e.g. of lamps, heating appliances and electric machines as well as for wiring of switchboard plants and distributors. The fibre-glass braiding offers protection against mechanical damage and at the same time offers excellent heat resistance. Exemplary applications: BiAF/GL Application at ambient temperatures higher than +55 C, for internal wiring of e.g. lamps and A05SJ-U illuminations, heating appliances, household, kitchen and laboratory appliances, electric machines, H05SJ-K switchboard plants and distributors, medical appliances Note: If hermetically sealed and used at temperatures higher than 90 C the mechanical characteristics of Silicone rubber will be reduced. 6

7 N2GFA/2GFA Besilen insulated wire acc. to DIN VDE 0250 Conductor: solid tinned copper wire acc. to IEC 60228, EN 60228, VDE 0295, class 1 Insulation: Besilen EI2 acc. to DIN EN ,75 mm 2 DIN VDE standardized Testing voltage U: Uo/U 00/00 V 2000 V 7.5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union item no. nominal nominal outer-ø copper cable cross section wire-ø ± 5% figure weight mm 2 mm mm kg/km kg/km * 0,50 0,80 2,1 4, * 0,75** 0,98 2,2 7, * 1,00 1,1 2,4 9, * 1,50 1,8 2,8 14, * 2,50 1,78,4 24,0 * Colour code for single conductors: 0 = green-yellow 4 = grey 1 = blue 5 = white 2 = black 6 = reddish brown = brown 7 = red 9 = nature ** N2GFA 0,75 mm 2 according to DIN VDE 0250 part 502. Other cross sections with reference to DIN VDE 0250 part

8 N2GFAF/2GFAF Besilen insulated strands acc. to DIN VDE 0250 Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN flexible 0,75 mm 2 DIN VDE standardized Testing voltage U: Uo/U 00/00 V 2000 V 7.5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union * 0,25 0,16 1,9 2, * 0,4 0,26 2,0, * 0,50 0,21 2,1 4, * 0,75** 0,21 2,4 7, * 1,00 0,21 2,5 9, * 1,50 0,26,0 14, * 2,50 0,26,6 24,0 1 * Colour code for single conductors: 0 = green-yellow 4 = grey 1 = blue 5 = white 2 = black 6 = reddish brown = brown 7 = red 9 = nature ** N2GFAF 0,75 mm 2 according to DIN VDE 0250 part 502. Other cross sections with reference to DIN VDE 0250 part

9 A05SJ-U Besilen insulated wire with fibre-glass braiding acc. to DIN EN Conductor: solid tinned copper wire acc. to DIN VDE 0295 class 1 + IEC class 1 Insulation: Besilen EI2 acc. to DIN EN Standard colour: Braiding: Impregnation: nature fibre-glass impregnating lacquer Testing voltage U: Uo/U 00/500 V 2000 V 7.5 x d IEC EN harmful substances: acc. to RoHS directive of the European Union item no. nominal nominal outer-ø copper cable cross section wire-ø ± 5% figure weight mm 2 mm mm kg/km kg/km ,00 1,1,0 9, ,50 1,8,4 14, ,50 1,78 4,0 24, ,00 2,26 4,5 8, ,00 2,76 5,0 57, ,00,57 6,2 96,

10 H05SJ-K Besilen insulated strands with fibre-glass braiding acc. to DIN EN Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Standard colour: Braiding: Impregnation: nature fibre-glass impregnating lacquer flexible harmonized Testing voltage U: Uo/U 00/500 V 2000 V 7.5 x d IEC EN harmful substances: acc. to RoHS directive of the European Union ,50 0,21 2,7 4, ,75 0,21,0 7, ,00 0,21,1 9, ,50 0,26,5 14, ,50 0,26 4,2 24, ,00 0,1 4,8 8, ,00 0,1 5, 57, ,00 0,41 6,4 96, ,00 0,41 8, 15, ,00 0,41 10,1 240, ,00 0,41 11,5 6, ,00 0,41 1,1 480, ,00 0,41 15,4 672, ,00 0,51 18,0 912,

11 BiAF/YW low-voltage connection cable for halogen lamps S ABBRÖCKSKES D-VIERSEN BIAF/YW Marking for BiAF/YW : SAB BRÖCKSKES D-VIERSEN BIAF/YW Conductor: bare copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Colour code: Stranding: blue, red 2 cores parallel Sheath material: PVC, YW4 acc. to DIN VDE 0207, part 5 Sheath colour: black (similar RAL 9005) Shape: flat Testing voltage U: 24 V 500 V 7.5 x d Radiation resistance: 8 x 10 7 cj/kg fixed laying: -40/+90 C flexible application: +5/+90 C short-time use: +105 C at the conductor: +180 C IEC EN Chem. resistance: see main catalog page N/9 harmful substances: acc. to RoHS directive of the European Union due to silicone core isulation suitable for temperatures up to 180 C at conductors PVC outer sheath for ambient temperatures up to 105 C for short-time use due to flat construction space-saving simplified connecting possibilities no wiring with single conductors item no. no. of s largest dimen- copper cable x cross section single wire sions figure weight n x mm 2 ø mm mm x mm kg/km kg/km x 1,50 0,26 5,8 x,5 28, x 2,50 0,26 6,8 x 4,0 48, x 4,00 0,1 7,8 x 4,4 76,

12 BiS Besilen insulating sleeve, non-fibrous Dielectric voltage: 20 kv/mm Chem. resistance: see main catalog page N/9 harmful substances: acc. to RoHS directive of the European Union item no. inside diameter outer weight x wall thickness ø approx. mm mm kg/km ,0 x 0,40 1,8 2, ,5 x 0,40 2,, ,5 x 0,60 2,7 5, ,0 x 0,40 2,8, ,5 x 0,40, 4, ,0 x 0,40,8 5, ,0 x 0,50 5,0 8, ,0 x 0,75 5,5 14, ,0 x 0,90 7,8 2, ,0 x 0,90 8,8 27, ,0 x 1,00 10,0 4, ,0 x 1,00 12,0 44,0 12

13 BiZ Besilen twin cable Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Sheath colour: reddish brown (similar RAL 016) Testing voltage U: Uo/U 00/00 V 1500 V 5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union item no. no. of cores largest dimen- copper cable x cross section single wire sions figure weight n x mm 2 ø mm mm x mm kg/km kg/km x 0,50 0,21 4,2 x 2,1 9, x 0,75 0,21 4,8 x 2,4 14,4 2 1

14 ZKBi Besilen ignition cable Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Braiding: Sheath material: fibre-glass Besilen 2GM1 acc. to DIN VDE 0207 part 21 Sheath colour: blue (similar RAL 5012) voltage-stable Testing voltage: V 7.5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union ,00 0,21 8,0 9, ,50 0,26 8,5 14,

15 Testing voltage 20 kv HZLBi Besilen high-voltage ignition cable Conductor: tinned copper strands 19 x 0,25 mm ø Insulation: Besilen EI2 acc. to DIN EN Sheath colour: reddish brown (similar RAL 016) voltage-stable Testing voltage: V at 7 mm ø V at 5 mm ø 7.5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union ,00 0,26 7,0 9, ,00 0,26 5,0 9,6 5 15

16 Nominal voltage.5/4.0/ 7.5 kv BiL Besilen insulated single conductor for tube lamps (neon cable) Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Sheath colour: yellow (similar RAL 1006) neon coloured Testing voltage: Uo,5 kv Uo 4,0 kv Uo 7,5 kv 10 kv 7.5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union item no. nominal largest nominal outer-ø copper cable cross section single wire voltage ± 5% figure weight mm 2 ø mm kv mm kg/km kg/km ,50 0,26,5 4,4 14, ,50 0,26 4,0 6,6 14, ,50 0,26 7,5 7,6 14,

17 BiA Besilen insulated wire Conductor: solid tinned copper wire acc. to IEC 60228, EN 60228, VDE 0295, class 1 Insulation: Besilen EI2 acc. to DIN EN Testing voltage: Uo/U 00/00 V 2000 V 7.5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union item no. nominal nominal outer-ø copper cable cross section wire-ø ± 5% figure weight * 0,50 0,80 1,8 4, * 0,75 0,98 2,0 7, * 1,00 1,1 2,1 9, * 1,50 1,8 2,6 14, * 2,50 1,78,2 24, * 4,00 2,26,7 8, * 6,00 2,76 4,2 57, * 10,00,57 5,6 96,0 114 * Colour code for single conductors: 0 = green-yellow 4 = grey 1 = blue 5 = white 2 = black 6 = reddish brown = brown 7 = red 17

18 BiAF Besilen insulated strands Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Testing voltage: Uo/U 00/00 V 2000 V 7.5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union * 0,25 0,16 1,7 2, * 0,4 0,26 1,8, * 0,50 0,21 1,9 4, * 0,75 0,21 2,2 7, * 1,00 0,21 2, 9, * 1,50 0,26 2,8 14, * 2,50 0,26,4 24, * 4,00 0,1 4,0 8, * 6,00 0,1 4,5 57, * 10,00 0,41 6,1 96, * 16,00 0,41 7,5 15, * 25,00 0,41 9, 240, * 5,00 0,41 10,7 6, * 50,00 0,41 12, 480, * 70,00 0,41 14,6 672, * 95,00 0,51 17,5 912, * 120,00 0,51 19,0 1152, * 150,00 0,51 20,9 1440, * 185,00 0,51 2,0 1776, * 240,00 0,51 26,9 204, * 00,00 0,51 0,0 2880, * Colour code for single conductors: 0 = green-yellow 4 = grey 1 = blue 5 = white 2 = black 6 = reddish brown = brown 7 = red 18

19 BiAFF Besilen insulated strands, highly flexible Conductor: tinned copper strands, highly flexible Insulation: Besilen EI2 acc. to DIN EN highly flexible Testing voltage: Uo/U 00/00 V 2000 V 5 x d IEC EN Chem. resistance: see main catalog page N/9 Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union * 0,25 0,05 1,9 2, * 0,50 0,05 2,2 4, * 0,50 0,07 2,2 4, * 0,75 0,05 2,4 7, * 0,75 0,07 2,5 7, * 1,00 0,05 2,7 9, * 1,00 0,07 2,7 9, * 1,50 0,07, 14, * 2,50 0,07 4,0 24,0 5 * Colour code for single conductors: 0 = green-yellow 4 = grey 1 = blue 5 = white 2 = black 6 = reddish brown = brown 7 = red 19

20 BiAF/GL Besilen insulated strands with fibre-glass braiding Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Standard colour: Braiding: Impregnation: nature fibre-glass impregnating lacquer flexible Testing voltage: Uo/U 00/500 V 2000 V 7.5 x d IEC EN harmful substances: acc. to RoHS directive of the European Union ,50 0,21 2,4 4, ,75 0,21 2,7 7, ,00 0,21 2,8 9, ,50 0,26,2 14, ,50 0,26,9 24, ,00 0,1 4,5 8, ,00 0,1 5,2 57, ,00 0,41 7, 96, ,00 0,41 8, 15, ,00 0,41 10,2 240, ,00 0,41 11,4 6, ,00 0,41 14,1 480, ,00 0,41 15,1 672, ,00 0,51 18,5 912,

21 Nominal voltage Uo/U 0.6/1 kv B 118 Besilen insulated strands Uo/U 0.6/1 kv Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Testing voltage: Uo/U 0,6/1 kv 2500 V 7.5 x d IEC EN Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union ,50 0,21 2,6 4, ,75 0,21 2,9 7, ,00 0,21,0 9, ,50 0,26,2 14, ,50 0,26,9 24, ,00 0,1 4,7 8, ,00 0,1 5,2 57, ,00 0,41 7,5 96, ,00 0,41 8,5 15, ,00 0,41 10,4 240, ,00 0,41 11,6 6, ,00 0,41 14, 480, ,00 0,41 15, 672, ,00 0,51 18,7 912, ,00 0,51 20,2 1152, ,00 0,51 22, 1440, ,00 0,51 2,7 1776, ,00 0,51 27,4 204, ,00 0,51 0,5 2880,0 16 * Colour code for single conductors: 01 = black 06 = green 02 = blue 07 = violet 0 = brown 08 = white 04 = grey 16 = enzianblue 05 = yellow 27 = green-yellow 21

22 Nominal voltage Uo/U 1.8/ kv B 119 Besilen insulated strands Uo/U 1.8/ kv Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Testing voltage: Uo/U 1,8/ kv 6000 V 7.5 x d IEC EN Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union ,50 0,26 4,2 14, ,50 0,26 4,7 24, ,00 0,1 5, 8, ,00 0,1 5,8 57, ,00 0,41 8,1 96, ,00 0,41 9,1 15, ,00 0,41 11,2 240, ,00 0,41 12,4 6, ,00 0,41 14,7 480, ,00 0,41 15,7 672, ,00 0,51 19,5 912, ,00 0,51 21,0 1152, ,00 0,51 22,7 1440, ,00 0,51 24,1 1776, ,00 0,51 27,8 204, ,00 0,51 0,9 2880,0 16 * Colour code for single conductors: 01 = black 06 = green 02 = blue 07 = violet 0 = brown 08 = white 04 = grey 16 = enzianblue 05 = yellow 27 = green-yellow 22

23 Nominal voltage Uo/U.6/6 kv B 120 Besilen insulated strands Uo/U.6/6 kv Conductor: tinned copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Besilen EI2 acc. to DIN EN Testing voltage: Uo/U,6/6 kv V 7.5 x d IEC EN Weather resistance: harmful substances: very good acc. to RoHS directive of the European Union ,50 0,26 6,8 14, ,50 0,26 7, 24, ,00 0,1 7,9 8, ,00 0,1 8,4 57, ,00 0,41 10, 96, ,00 0,41 11, 15, ,00 0,41 1,4 240, ,00 0,41 14,6 6, ,00 0,41 16,9 480, ,00 0,41 17,9 672, ,00 0,51 21,5 912, ,00 0,51 2,0 1152, ,00 0,51 24,7 1440, ,00 0,51 25,7 1776, * Colour code for single conductors: 01 = black 06 = green 02 = blue 07 = violet 0 = brown 08 = white 04 = grey 16 = enzianblue 05 = yellow 27 = green-yellow 2

24 PRODUCT RANGE FLEXIBLE CABLES Halogen-free cables Cable track cables Servo motor cables ETFE, FEP, PFA cables Bus cables Torsion cables Hybrid and special cables Control and connection cables Data cables Besilen (Silicone) cables Compensating and extension cables Tray cables TEMPERATURE MEASUREMENT Protecting armatures and gauge slides Mineral insulated thermocouples and Mineral insulated resistance thermometers Temperature measurement in plastic processing industry/hot runner technique Diesel thermocouples Probe with stainless steel sleeve Temperature measurement in test vehicles Measurement techniques CABLE HARNESSING Harnessed cables acc. to customer s specification Harnessed cable track cables Helix cables Cable harnesses Harnessed motor and transmission cables for Siemens and Indramat drives 24 S Bröckskes GmbH & Co. KG Grefrather Str b Viersen GERMANY Tel.: +49/2162/898-0 Fax: +49/2162/ info@sab-broeckskes.de 01/201