COMPANY PROFILE. Company with a Quality Management System certified in accordance with UNI EN ISO 9001:2015 Certificate Number: IT ED.

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1 COMPANY PROFILE Company with a Quality Management System certified in accordance with UNI EN ISO 9001:2015 Certificate Number: IT ED

2 COMPANY PROFILE - Table of Contents Table of Contents 1. FOREWORD 1.1 COMPANY'S POLICY 3 2. GENERAL INFORMATION 2.1 ITALIAN CASTING'S HISTORY PLANT LOCATION CERTIFICATIONS ORGANIZATION 4.1 ORGANIZATION CHART OF COMPANY PRODUCTION 5.1 PRODUCTS MANUFACTURING CAPACITY APPLICABLE STANDARDS EQUIPMENT Q.A. SERVICE AND NDT ACTIVITIES 8.1 ORGANIZATION IN-HOUSE NON DESTRUCTIVE EXAMINATION INSPECTIONS AND TESTS EQUIPMENT REFERENCES 9.1 INDUSTRIES SERVED CONTACT DETAILS 20 2

3 COMPANY PROFILE - FOREWORD 1.1 Company's Policy Italian Casting S.r.l. is committed to providing its clients with a product which conforms in every respect both to the requirements of the contract and the client's needs at a fair cost, within the contractual delivery time, with the highest possible safety standards, while at the same time protecting the well-being of the natural environment and the community where the materials are being produced. To accomplish this, the General Management has set up a Quality System which operates in conformity with ISO 9001 standards. This system has been designed in such a way so that it may be modified and improved at any stage of the production cycle, whilst also ensuring the professional and technical development of our staff. The Managing Director has the ultimate responsibility for the development and implementation of the Quality System. This responsibility has been delegated to the Quality Manager, who has full authority and autonomy to develop and maintain the Quality System. The Managing Director requires that all members of the company comply with the procedures laid down in the Quality System Manual. All management levels are responsible for ensuring that the requirements of the Quality System Manual are both understood and observed. All employees engaged in the manufacture of goods in Italian Casting s name are responsible for producing a quality product that meets the client's specified requirements. 3

4 COMPANY PROFILE - GENERAL INFORMATION 2.1 Italian Casting's History Italian Casting, with an experience starting since 1947, is specialized as a steel foundry of special material and, after more than 60 years of continuous growth, has become a foundry of international reputation. The production encompasses a wide range steel materials meeting the requirements of chemical, petrochemical, marine, oil (on and offshore), gas and power plant industries. 2.2 Plant Location Italian Casting is located in BORGOSESIA (VC) in Northern Italy between Milan and Turin, approximately one hour by car from both. The nearest sea port is Genoa, around 150 km from Borgosesia. The total plant area is approximately square metres with square metres being under cover. Foundry and offices location: BORGOSESIA (VC) Italy 4

5 COMPANY PROFILE - GENERAL INFORMATION How to reach Italian Casting 5

6 COMPANY PROFILE - CERTIFICATIONS 3. Certifications Our many years of experience in producing top quality products, together with our policy of keeping our production facilities at the forefront of available technology, has enabled us to be certified by the following organizations: - ISO 9001:2015 (BUREAU VERITAS) - PRESSURE EQUIPMENT DIRECTIVE (97/23/EC 2014/68/EU) Annex I Par. 4.3 (TÜV Rheinland) - AD 2000 MERKBLATT W0 (TÜV Rheinland) - DNV-GL Approval of manufacturer for stainless steel castings in accordance with DNV-GL, DNV and GL rules - LLOYD S REGISTER approval for castings in carbon steel and in austenitic stainless steel - BUREAU VERITAS MARINE DIVISION approval for carbon steel and austenitic stainless steel castings - American Petroleum Institute Spec. 20A - NORSOK M-650 APPROVED foundry 6

7 COMPANY PROFILE - CERTIFICATIONS 7

8 COMPANY PROFILE - CERTIFICATIONS 8

9 COMPANY PROFILE - CERTIFICATIONS 9

10 COMPANY PROFILE - CERTIFICATIONS 10

11 COMPANY PROFILE - CERTIFICATIONS 11

12 COMPANY PROFILE - CERTIFICATIONS 12

13 COMPANY PROFILE - CERTIFICATIONS 13

14 COMPANY PROFILE - ORGANIZATION 4.1 Organization Chart Of Company DG: GENERAL MANAGER R. LAB.: LABORATORY RESPONSIBLE RD: MANAGEMENT REPRESENTATIVE CQP: PRODUCTION QUALITY CONTROL RGQ: QUALITY MANAGEMENT MANAGER CQacc: INCOMING MATERIAL QUALITY CONTROL RSPP: SAFETY MANAGER CQsp: SHIPPING DEPARTMENT QUALITY CONTROL RP: PRODUCTION MANAGER RGM: PATTERN RESPONSIBLE RC: SALES MANAGER RFA: AUTOMATIC MOULDING RESPONSIBLE RA: PURCHASING MANAGER RFM: MANUAL MOULDING RESPONSIBLE DT: TECHNICAL MANAGER RAN: CORE MOULDING RESPONSIBLE UT: TECHNICAL DEPARTMENT RMI: MAINTENANCE RESPONSIBLE RAmm: ADMINISTRATIVE MANAGER RFU: FUSION RESPONSIBLE RPROG: PLANNING RESPONSIBLE RSP: SHIPPING RESPONSIBLE RDoc: DOCUMENTATION RESPONSIBLE 14

15 COMPANY PROFILE - PRODUCTION 5.1 Products Our production encompasses a wide range of valves meeting the requirements of the chemical, petrochemical, marine and oil and gas industries. Our main production is composed mainly (but not limited) by the following materials: CARBON STEEL EN GP240GH / EN G20Mn5/ ASTM A352/A352M LC1 ASTM A352/A352M LC3 ASTM A352/A352M LCB ASTM A352/A352M LCC ASTM A216/A216M WCA ASTM A216/A216M WCB ASTM A216/A216M WCC AUSTENITIC STEEL EN GX5CrNi 19-10/ EN GX2CrNi 19-11/ EN GX5CrNiMo / EN GX2CrNiMo / EN GX5CrNiNb 19-11/ EN GX5CrNiMoNb / ASTM A351/A351M CF3 ASTM A351/A351M CF3M ASTM A351/A351M CF8 ASTM A351/A351M CF8C ASTM A351/A351M CF8M ASTM A351/A351M CG3M ASTM A351/A351M CG8M ASTM A351/A351M CK20 ASTM A351/A351M CK3MCuN ASTM A351/A351M CN7M ASTM A351/A351M CT15C LOW ALLOY STEEL EN 10213:2007 G20Mo5/ EN 10213:2007 G17CrMo 5-5 / EN 10213:2007 GX15CrMo5 / EN 10213:2007 G17CrMo 9-10 / ASTM A217/A217M-10 C5 ASTM A217/A217M-10 C12 ASTM A217/A217M-10 C12A ASTM A217/A217M-10 CA15 ASTM A217/A217M-10 WC1 ASTM A217/A217M-10 WC5 ASTM A217/A217M-10 WC6 ASTM A217/A217M-10 WC9 ASTM A743/A743M-06 CA6NM NICHEL ALLOY STEEL ASTM A494/A494M-09 CU5MCuC ASTM A494/A494M-09 CW-12MW ASTM A494/A494M-09 CW-2M ASTM A494/A494M-09 CW6MC ASTM A494/A494M-09 CY-40 ASTM A494/A494M-09 M35-1 DUPLEX STEEL EN GX2CrNiMoN / ASTM A890/A890M GR.1A / CD4MCu ASTM A890/A890M GR.1B / CD4MCuN ASTM A890/A890M GR.1C / CD3MCuN ASTM A890/A890M GR.4A / CD3MN ASTM A890/A890M GR.5A / CE3MN ASTM A890/A890M GR.6A / CD3MWCuN 15

16 COMPANY PROFILE - PRODUCTION 5.2 Design of Feeding System Our Technical Department is capable of analyze and develop different solutions of feeding systems in order to select the best approach for production and quality soundness through the use of Casting Process Simulation Software. 16

17 COMPANY PROFILE - PRODUCTION 5.3 Manufacturing Capacity - Roughly 600 tons per year - Maximum weight per single piece approx kg 17

18 COMPANY PROFILE - PRODUCTION 6. Applicable Standards All Italian Casting s production is carried out in observance of Italian Casting s Quality Assurance System, as set out in the Quality Assurance Manual according to ISO 9001 standard. Italian Casting s production is strictly according to the following standards, when applicable. AD2000 MERKBLATT W0/W5/W10 API 20A EN EN EN EN EN ASTM A216/A216M ASTM A217/A217M ASTM A351/A351M ASTM A352/A352M ASTM A494/A494M ASTM A703/A703M ASTM A743/A743M ASTM A890/A890M ASTM A995/A995M MSS SP-55 NACE MR0175/ISO NACE MR

19 COMPANY PROFILE - EQUIPMENT 7 EQUIPMENT Equipment for Mould Making: - No.1 Automatic plant - No.1 Manual plant - No.1 Mechanical Regeneration Sand plant - No.1 Thermal Regeneration Sand plant - No.1 Sand Analysis Lab. Equipment for Core Making: - No.1 Cold box Automatic plant - No.1 Silica & Chromite Manual plant Equipment for Melting and Pouring: - No. 2 Induction Furnaces 1200kg - No. 2 Induction Furnaces 700kg - No. 1 Induction Furnaces 250kg - No. 1 Ladle 3000 kg - No. 1 Ladle 2000 kg - No. 1 Ladle 1500 kg - No. 4 Ladles 800 kg - No. 5 Ladles 600 kg - No. 2 Ladles 300 kg - No. 1 Crane kg - No. 3 Cranes kg - No. 1 Crane kg - No. 1 Crane kg Equipment for Shake-out, Blasting and Finishing: - No. 1 Shake-out plant - No. 1 Desanding plant - No. 1 Blasting plant for carbon steel - No. 1 Blasting plant for stainless steel - No. 2 Arc-Air Cutting machines Equipment for Heat Treatment - No. 3 H.T. gas furnace for water quenching - No. 2 H.T. electric furnaces for normalizing and tempering 19

20 COMPANY PROFILE Q.A. SERVICE AND NDT ACTIVITIES 8.1 Organization The organisation of the Quality Assurance & Control Department is shown in the chart below. QUALITY ASSURANCE & CONTROL DEPARTMENT QUALITY ASSURANCE DEPARTMENT QUALITY CONTROL DEPARTMENT INTERNAL AUDITS INCOMING MATERIALS QUALITY CONTROL INSPECTIONS SPECIAL PROCEDURES IN LINE INSPECTIONS SUPPLIERS QUALIFICATION NDT TESTS PROCEDURES ISSUING FINAL TESTS PERSONNEL TRAINING CERTIFICATIONS 20

21 COMPANY PROFILE Q.A. SERVICE AND NDT ACTIVITIES 8.2 In-House Non Destructive Examination: Capability, Personnel and Authorities The Quality Assurance & Control Department is under direct control of the Quality Assurance Manager. The followings NDT checks can be carried out in-house by level 2 and level 3 personnel qualified according to SNT-TC-1A and ISO 9712: VISUAL INSPECTION According to MSS SP-55 RADIOGRAPHIC INSPECTION According to ASME B16.34 APPENDIX I MAGNETIC PART. INSPECTION According to ASME B16.34 APPENDIX II DYE PENETRANT INSPECTION According to ASME B16.34 APPENDIX III ULTRASONIC TEST POSITIVE MATERIAL IDENTIF. According to ASME B16.34 APPENDIX IV According to ASTM/ASME/EN materials Independent laboratory inspections can be carried out by such companies as: S.M.T. S.r.l. Pozzo d Adda (MI) - Italy Quality Control S.r.l. - Medolago (BG) Italy 21

22 COMPANY PROFILE Q.A. SERVICE AND NDT ACTIVITIES 8.3 Inspections and Tests Equipment: NDE, PMI, Surface Finish, Dimensional The following equipment is at the disposal of Quality Assurance & Control Department: PMI Spectrotest machines PMI XRF devices Radiographic equipment: NO. 3 BUNKERS NO. 2 sources of IRIDIUM 192 NO. 2 sources of COBALT 60 Thermoelectric equipments for alloy sorting and identification DPI system MPI probe machine MPI yoke machine Ultrasonic test machine Testing machine of 200 kn Extensometer Impact pendulum tester of 450J Hardness testing machines for HBW, HRC, HV Roughness digital testing machines Ultrasonic wall-thickness detector Ferritoscope Micrometers, verniers and gauges 22

23 COMPANY PROFILE - REFERENCES 9.1 INDUSTRIES SERVED - CHEMICAL INDUSTRIES - PETROCHEMICAL INDUSTRIES - MARINE INDUSTRIES - OIL (ON AND OFFSHORE) PLANT INDUSTRIES - GAS PLANT INDUSTRIES - POWER PLANT INDUSTRIES - MECHANICAL INDUSTRIES 23

24 COMPANY PROFILE - CONTACT DETAILS 10. Contact Details Mail to : 24

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