Forja Neptun History New plant - from 2011
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- Reynard Flowers
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2 Forja Neptun History Before the founding of our company, Neptun Gears had a little workshop were they manufactured forged parts for their needs since 1959 In 2002 this activity was externalized leading to a new independent company FORJA NEPTUN that was set up with 100% Romanian private capital.
3 Forja Neptun History New plant - from % covered 14,190 sqm Production 1,340 sqm Offices 5,100 sqm Warehouse 12,370 sqm Roads 40,000 sqm Green spaces
4 QI Forge Shop QI Chief ORGANIZATION CHART S.C. FORJA NEPTUN S.R.L GENERAL MANAGER Total = 150 employees NDT Lab. QI Maxi-Presses Quality Inspection & Quality Assurance Eng. RESP. MARKETING MARKETING DEPARTAMENT SECRETARIAT ASSISTANT MANAGER QUALITY ASSURANCE QUALITY MANAGER * QUALITY DEPARTMENT HUMAN RESOURCES HR RESPONSIBLE TESTING LABORATORY ENVIRONMENT PROTECTION HEALTH & SAFETY H&S INSPECTOR Documentation Analists ENGINEERING & PRODUCTION MANAGER ECONOMIC MANAGER MAINTENANCE- INVESTING MGR MAXI-PRESS LINE MGR. FORGE SHOP MANAGER CUTTING-OFF MANAGER MACHINING MANAGER HEAT TREATMENT MANAGER ENGINEERING MANAGER PURCHASING MANAGER SALES COORDINATING MGR. CLOSE-DIE FORGING SHOP FREE FORGING & OPEN-DIE FORGING SHOP CUTTING-OFF SHOP ROUGH- MACHINING SHOP HEAT TREATMENT SHOP ENGINEERING DEPT. PRODUCTION PLANNING OFFICE FINANCE & ACCOUNTS DEPT. MAINTENANCE DEPT. FORGE CUTTING-OFF SHOT- BLASTING ENGINEERS PLANNERS SALES DIRECTOR REGIONAL DISPATCH OFFICE IT ADMINISTRATOR CHIEF ACCOUNTANT DEPT. MANAGER SUPERVISORS SUPERVISORS SUPERVISOR SUPERVISOR B U C U R E S T I T I M I S O A R A B A C A U ECONOMIST ACCOUNTANTS OPERATORS OPERATORS OPERATORS OPERATORS OPERATORS OPERATORS OPERATORS ADMINISTRATOR HOUSEKEEPING PERSONNEL MECHANICS, ELECTRICIANS
5 Forja Neptun production sites & sales offices Sales Offices Romania - We have sales agents for each region of Romania Production Sites Baicoi (Prahova) Campina (Prahova) Europe - In France - In Scandinavian Countries - For Benelux Countries - We intend to have sales agents also in other EU countries.
6 Steel suppliers ZDAS Czech Republic Akrostal Poland 1% Ascometal France Flansch Tech Hungary 1% Others 19% Breitenfeld AG Austria Acciaierie Valbruna S.p.a. Italy -1% ZDAS Czech Republic 22% Acciaierie Bertoli Safau S.p.a. Italy Sinedor (Gerdau) Industrial Bilbao -1% EHG Austria 6% FER Kladno Czech HP Steel Cezch HP Steel Cezch 2% FER Kladno Czech 3% Acciaierie Bertoli Safau S.p.a. Italy 12% Ascometal France 20% EHG Austria Sinedor (Gerdau) Industrial Bilbao Acciaierie Valbruna S.p.a. Italy Breitenfeld AG Austria 14% Flansch Tech Hungary Akrostal Poland Others
7 Our usual steel grade
8 2. Products and services
9 2.0 a. Rings made by rolling mill b. Rings: Exterior diameter: Interior diameter: min. Ø275 mm max. Ø450 mm min. Ø200 mm max. Ø350 mm Wall thickness : max. 50mm Height: max. 110mm
10 Forged Balls: 2.0 b. Steel ball rolling machine line These products are used in construction industry (to prepare bricks, cement, BCA -Autoclaved aerated concrete etc.) and mining industry also; D 40 mm D 50 mm D 60 mm Hardness interval: HRC Dimensional deviation ±3 %
11 2.1 Hammer forgings a. Shaft and arbor type: weighting up to 5000 kgs length up to 6 m
12 2.1 Hammer forgings b. Rings: - weighting up to 2000 kgs - OD: mm - ID: mm
13 2.1 Hammer forgings c. Bushings: - weighting up to 4000 kgs - OD: mm - ID: mm
14 2.1 Hammer forgings d. Prisms, flanges, plates etc.: - weighting up to 4000 kgs
15 2.2. Forgings produced in open dies: - weighting up to 750 kg
16 2.3. Forgings produced in close dies: - weighting up to 26 kg (depending on the part shape)
17 2.4. Fasteners (bolting materials): stud bolts and nuts: - according to ASTM A 193, A 194, with diameters between 3/8 and 1 7/8
18 2.5 Services 1. Design of tools necessary to forge the requested items (open dies, close dies etc.); 2. Forging of customer supplied materials; 3. Heat treatment: a. primary heat treatment; b. secondary heat treatment;
19 2.5 Services 4. Primary machining (rough machining): Conventional lathes Milling machines Radial drilling machines
20 2.5 Services 5. Shot-blasting of pieces weighting up to 500 kgs. 6. Dealer for raw material (steel) 7. Cutting-off steel with cross-sections up toø1100 mm with continuous cutting band saw.
21 Testing laboratory Tensile Testing at room temperature and high temperatures up to 700 C Spectral-chemical Analyses / Portable X ray Spectrometer Hardness tests Ultrasonic Examination Liquid Penetrant Examination Magnetic Particle Examination Impact Testing at room temperature and low temperatures down to -80 C Etc.
22 FORJA NEPTUN Certifications Environmental Management System Certification initial certification: current certification: since ; validity: Certificate no issued on by CERTROM Bucharest; Ocupational H&S Management System Certification initial certification: ; current certification: since ; validity: ; Certificate no issued on by CERTROM Bucharest; Quality Management System Certification initial certification: ; current certification: since ; validity: ; Certificate no issued on by CERTROM Bucharest;
23 FORJA NEPTUN Certifications GL Certification Approval Manufacturer for Steel Forging acc to PED 97/23/EC; current certification: since ; validity: ; Certificate no. DZ 125 HH 1, issued on by Germanischer Lloyd - Hamburg GL Certification Approval Manufacturer for Steel Forging acc to GL Rules for Classification and Construction II; current certification: since ; validity: ; Certificate no. AMMM , by Germanischer Lloyd - Hamburg LR Certification Approval Manufacturer for Steel Forging acc to Lloyd's Register Rules for the Manufacture, Testing and Certification of Materials; current certification: since ; validity: ; Certificate no. MD00/3324/0005/3, issued on by Lloyd s Register. TUV Certification Manufacturer of Close Die Forging acc to PED 97/23/EC; AD 2000-Merkblatt W0 certification: since ; validity: ; Certificate DGR-0036-QS-W 634/2014/MUC, issued on by TUV SUD Munich.
24 Please visit our website at the following address: At FORJA NEPTUN, it is everyone's responsibility to listen and respond quickly to customer requirements and expectations. Fast prototyping and delivery on or before agreed delivery date are just two examples of our commitment to customer service beyond the norm. We work closely with our customers to continuously improve our products and services. We combine our improvement efforts with customer programs to ensure the best possible results.
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