C 01_1 Headline_36pt/14.4mm

Transcription

1 Compact Modules C 01_1 Headline_36pt/14.4mm Catalog addition: Lubrication / Cover Resist C 01_2 Subheadline_15pt/7.2mm

2 2 Compact Modules - catalog addition Identification system for short product names Short product name Example: C K K 070 NN 1 System = Compact Modules (C) Linear guide = Ball Rail System (K) Drive = Ball screw drive (K) Toothed belt drive (R) Size 070 / 090 / 110 / 145 / 200 Version = Standard version (N) Generation = Product generation 1 Content Catalog addition Lubrication Product description 4 Configuration 6 CKK 6 CKR 8 Lubrication 9 Lube version LSS 9 Lube version LPG 9 Lube version LCF/LCO 10 Dimensional drawings 11 Lubricants 12 Catalog addition Cover Resist Product description 14 Configuration 15 Dimensional drawings 16 Service and information Operating conditions 18 Further information 19 Request/order form 20

3 Compact Modules - catalog addition, lubrication 3 Catalog addition Lubrication Compact Modules CKK Compact Modules CKR

4 4 Compact Modules catalog addition, lubrication Product description Product description Further development of the lubrication concept for Compact Modules With new options for various lubrication concepts, Bosch Rexroth is upgrading the product portfolio to follow the market trend. This catalog addition must always be used in conjunction with the Compact Modules main catalog. Please refer to the main catalog for all technical data such as dimensions, etc. Two drive versions: Compact Modules CKK with Ball Rail System and ball screw drive Compact Modules CKR with Ball Rail System and toothed belt drive Four different lube versions Standard lubrication (LSS) Preserved (LPG) Carriage with connection plate prepared for connection to one-point lubrication systems for liquid grease (LCF) Carriage with connection plate prepared for connection to one-point lubrication systems for oil (LCO) Versions for oil and liquid grease lubrication prepared for connection to one-point lubrication systems High operational reliability through automated relubrication Need-based maintenance reduces consumption of lubricant, while ensuring high availability More degrees of freedom as lubrication is dependent on position and mounting location Low-cost unmanned maintenance Notes on the lube version LSS: Initial lubrication by Bosch Rexroth Relubrication using manual grease gun LPG: Ball Rail System and ball screw drive Relubrication using manual grease gun Basic lubrication required LCF: Prepared for connection to one-point lubrication systems for liquid grease (NLGI grade 00 in accordance with DIN 51818) Lubrication with liquid grease only via single-line piston distributor system Basic lubrication required LCO: Prepared for connection to one-point lubrication systems for oil Oil lubrication only via single-line piston distributor system Runner block and ball screw drive nut with integrated non-return valves Basic lubrication required

5 Product description Compact Modules catalog addition, lubrication 5 Compact Modules CKK Lube version LSS, LPG Compact Modules CKR Lube version LSS, LPG Grease lubrication with manual grease gun via frame, carriage or via connection plate Grease lubrication with manual grease gun via frame, carriage or via connection plate Connection plates Connection plates Lube version LSS, see main catalog Lube version LSS, see main catalog Lube version LCF, LCO Lube version LCF, LCO 3 lube fittings Prepared for connection to one-point lubrication systems 2 lube fittings Prepared for connection to one-point lubrication systems

6 6 Compact Modules catalog addition, lubrication Configuration CKK Drive Size 1) Lubrication Version Linear guide Screw journal 8 x x 2 12 x 5 12 x x 5 16 x x 16 BASA d 0 x P 20 x 5 20 x x x x 5 32 x x x 32 without drive CKK-070 LPG Ø 6 mm CKK-090 LPG LCF LCO Ø 8 mm CKK-110 CKK-145 LPG Ø 11 mm LCF LCO LPG see Compact Modules main catalog Ø 14 mm LCF LCO LPG CKK-200 Ø 16 mm LCF LCO ) See Compact Modules main catalog for technical data

7 Configuration Compact Modules catalog addition, lubrication 7 Carriage Connection plate Screw support Without With Motor attachment Motor Cover Switching system Documentation L ca (mm) Option L ca (mm) Option variable min = 101 max = variable min = 125 max = variable min = 150 max = Without Without variable min = max = Without Without see Compact Modules main catalog

8 8 Compact Modules catalog addition, lubrication Configuration CKR Carriage/ Connection plate Size 1) Version Linear guide Drive Without with Motor L ca Option L ca Option attachment (mm) (mm) Motor Switching system Lubrication Documentation CKR-070 CKR-090 CKR-110 CKR-145 CKR-200 LPG LPG LCF LCO LPG LCF see Compact Modules main LCO catalog LPG LCF LCO LPG LCF LCO see Compact Modules main catalog 1) See Compact Modules main catalog for technical data

9 Lube version Compact Modules catalog addition, lubrication 9 Lube version LSS see Compact Modules main catalog Lube version LPG Carriage without connection plate 1) Size CKK CKR L ca (mm) Option L ca (mm) Option L ca (mm) Option Variable / / / 312 / 313 / L ca L ca L ca L W Carriage with connection plate 1) Size CKK CKR L ca (mm) Option L ca (mm) Option / / 327 / 328 / L ca L ca 1) See Compact Modules main catalog for detail drawing and technical data

10 10 Compact Modules catalog addition, lubrication Lube version Lube version LCF/LCO Carriage with connection plate 1) Compact Modules CKK Compact Modules CKR A A A Drive side 1 Lube fitting, runner block left 2 Lube fitting, runner block right 3 Lube fitting, ball screw drive Lube fittings: Straight connector (SW 9), for Ø4 mm plastic tubes and metal pipes. 1) See Compact Modules main catalog for detail drawing and technical data

11 Dimensional drawings Compact Modules catalog addition, lubrication 11 Dimensional drawings H 6 L ca H 8 H 5 Ø D H 5 CKK Size Lube version option Dimensions (mm) L ca LCF LCO H 5 D H 6 H 8 (mm) , 126, 127, , 226, 227, CKR Size Lube version option Dimensions (mm) L ca LCF LCO H 5 D H 6 H 8 (mm)

12 12 Compact Modules catalog addition, lubrication Lubricants Lubricants Lube version LSS LPG Size CKx-110, -145, -200 CKx-070, -090 CKx-110, -145, -200 CKx-070, -090 Initial greasing Dynalub 510 Dynalub 520 Preserved, initial greasing required (See instructions) Consistency class NLGI 2 (DIN 51818) NLGI 00 (DIN51818) Identification KP2K-20 (DIN 51825) GP00K-20 (DIN 51826) Lubrication with manual grease gun yes yes yes Prepared for connection to one-point lubrication systems Lubricant recommendation Properties Dynalub 510 (grease lubricant) (NLGI2 DIN 51818) Good water resistance Corrosion protection Temperature range: 20 to +80 C Dynalub 520 (liquid grease) (NLGI00 DIN51818) Dynalub 510 (grease lubricant) (NLGI00 DIN51818) Dynalub 520 (liquid grease) (NLGI2 DIN 51818) Good water resistance Corrosion protection Temperature range: 20 to +80 C Material numbers R (Cartridge 400 g) R (Hobbock 25 kg) Alternative lubricants Tribol GR PD Elkalub GLS 135/N2 R (Cartridge 400 g) R (Bucket 5 kg) Tribol GR PD Elkalub GLS 135/N00 Alternative lubricants with H1 approval R (Cartridge 400 g) R (Hobbock 25 kg) Tribol GR PD Elkalub GLS 135/N2 Tribol GR PD Elkalub GLS 135/N00 Dynalub 520 Berulub FG H2 SL Cassida Grease EPS2 VP 874 R (Cartridge 400 g) R (Bucket 5 kg) Tribol GR PD Elkalub GLS 135/N00 Berulub FB Elkalub GLS 367/N00 cc Notes on lubrication Follow the instructions for each product. Do not use lubricants containing solid particles (e.g. graphite or MoS 2 )! If you use different lubricants from the ones stated, you may find that relubrication intervals are shorter and that performance decreases with short stroke and load ratio; in addition, chemical interactions can take place between the plastics, lubricants and the anti-corrosion agents. In addition, pumpability in single-line one-point lubrication systems must be guaranteed. If using a one-point lubrication system, you must make sure that all the pipes and elements are filled with lubricant and do not contain any air pockets until they are connected to the consumer (carriage). Pumping or storage tanks for the lubricant must be fitted with a stirrer to guarantee the flow of lubricant (to avoid funneling in the tank). In the case of relubrication, it is not possible to change from grease to oil lubrication or vice versa. In the case of environmental influences such as contamination, vibration, jolting, etc., we recommend shortening the relubrication intervals appropriately. Even under normal operating conditions, the system must be relubricated at the latest after 2 years due to aging of the grease. Rexroth recommends piston distributors manufactured by SKF. These should be installed as close as possible to the lube fittings of the carriage. Long lines (maximum line length 1 m) and small line diameters should be avoided, and the lines should be laid on an upward slant. Install the lines at a gradient. If other consumers are connected to the single-line centralized lubrication system, the weakest link in the chain will determine the lubrication cycle time. Excess lubricant can accumulate inside of the Compact Module or flow out and may lead to contamination of the environment Never put a Compact Module into operation without basic lubrication.

13 Lubricants Compact Modules catalog addition, lubrication 13 LCF LCO CKx-090, -110, -145, -200 CKx-090, -110, -145, -200 required, see instructions required, see instructions NLGI 00 (DIN51818) GP00K-20 (DIN 51826) only via single-line piston distributor system smallest permitted piston distributor size: CKx-090, -110, -145, -200: 0,2 cm 3 Dynalub 520 (liquid grease) (NLGI00 DIN51818) only via single-line piston distributor system smallest permitted piston distributor size: CKx-090, -110: 0.2 cm 3 ; CKx-145: 0.4 cm 3 ; CKx-200: 0.6 cm 3 Shell Tonna S3 M220 (lubricant oil) Good water resistance Corrosion protection Temperature range: 20 to +80 C R (Cartridge 400 g) R (Bucket 5 kg) Tribol GR PD Elkalub GLS 135/N00 Special demulsifying oil CLP or CGLP as per DIN for machine bed tracks and tool guides A blend of highly refined mineral base oils and additives Can be used even when mixed with significant quantities of metalworking fluids Special demulsifying oil CLP or CGLP as per DIN for machine bed tracks and tool guides ccuse of lubricants with H1 approval: Loss of H1 approval H1 lubricants or separating agent (anti-corrosion agent) only have H1 approval if they are available by material type in unmixed condition (including at the lubrication point). A blend of two H1 approval lubricants or separating agents does not have H1 approval. No food industry authorization or approval Because of the use of H1 lubricants, the Compact Modules do not have authorization or approval for the food industry. Lubrication of components at the factory Components lubricated by the manufacturer at the factory such as deep-groove ball bearings, cover strips, gears, etc. do not use H1 lubricants. c ccompact Modules with Dynalub 520 (NLGI 00 class) initial greasing must not be pre-lubricated with lubricants of consistency class NLGI 2! For relubrication quantity and relubrication position see Compact Modules CKK/Compact Modules CKR instructions. Relubrication interval When using the standard lubrication from the manufacturer: Relubrication interval see Compact Modules CKK/Compact Modules CKR instructions. Use of Dynalub 520 (NLGI00) instead of Dynalub 510 (NLGI2): The relubrication interval is 75% of the standard relubrication interval CKK/CKR instructions. Use of lubricants with H1 approval: First relubrication takes place after 20 km. As a guideline value for relubrication intervals, 50% of the standard relubrication intervals must be applied see Compact Modules CKK/Compact Modules CKR instructions.

14 14 Compact Modules catalog addition, Cover Product description Catalog addition: Cover Resist Product description Structural design: Compact Modules with ball screw drive (CKK) Sizes: CKK -110, -145, -200 With connection plate Cover Resist Properties: Increased protection because of toothed sealing profile Integrated tape guide at the carriage provides perfect toothing of the sealing profile Sealing profile made of FKM material PWIS free (paint-wetting impairment substances) Replaceable sealing profile Short term heat resistance of sealing profile up to 300 C Suitable for dry chip admission and handling of components during welding applications Advanced lubrication options: Standard lubrication (LSS) Preserved (LPG) Carriage with connection plate prepared for connection to one-point lubrication systems for liquid grease (LCF) Carriage with connection plate prepared for connection to one-point lubrication systems for oil (LCO) Sealing profile made of FKM material Strip clamps for Sealing profile Connection plate Cover plate Thoothing sealing profile Tape guide Brackets for Cover Lube fittings for one-point lubrication systems 1) 1) See chapter Lubrication

15 Configuration Compact Modules catalog addition, Cover 15 Configuration Size Lubrication 1) Version Guideway Drive unit Screw support Carriage with connection plate L ca (mm) Option Motor attachment Motor Cover Switching system 3) Cover strip without with Resist 2) LSS 41 CKK-110 LPG LCF 141 LCO 241 LSS 09 Without switch 41 Without mounting duct 000 LPG 309 Without socket plug CKK LCF 109 see Compact Modules main catalog 141 LCO 209 LSS 241 without LPG without see Compact Modules main catalog 012 Magnetic sensor with plug REED sensor 058 HALL sensor PNP NC contact 059 Magnetic sensor 4) REED sensor 021 Hall-sensor - PNP NC contact 022 Hall-sensor-PNP-NO contact 023 Mounting duct 025 Socket plug 027 CKK LCF without LCO without ) See chapter Lubrication 2) Not tested with contact of dusts and cooling lubricants. If you are unsure about using this product, please contact Bosch Rexroth. In the case of prolonged downtimes, a delayed resetting behavior of the sealing profile can occur in the area of the tape guide. 3) Switch mounting and accessories see Compact Modules main catalog 4) Only CKK-200

16 16 Compact Modules catalog addition, Cover Dimensional drawings Dimensional drawings Size A B 2 C H H 11 H 12 H 13 L ca Z 1 CKK CKK CKK Z 1 = application point of the effective force

17 Compact Modules catalog addition, Cover 17

18 18 Compact Modules catalog addition Service and information Operating conditions Normal operating conditions Ambient temperature with Rexroth servo motor 0 C C, above 40 C loss of performance Ambient temperature for mechanical system (No passing below the dew point) 10 C C Travel s min 1) see Compact Modules main catalog Contamination 2) not permissible 1) Minimum travel to ensure a reliable lubrication distribution. 2) Cover Resist : Suitable for dry chip admission and handling of components during welding applications. Not tested with contact of dusts and cooling lubricants. Required and supplementary documentation For further instructions and information, please refer to documentation belonging to this product. You can find PDF files of these documents in the Internet at We would also be pleased to send you the requested documents. If you are unsure about using this product, please contact Bosch Rexroth.

19 Service and information Compact Modules catalog addition 19 Further information Bosch Rexroth homepage: Compact Modules product information: compact-modules/index GoTo Europe:

20 20 Compact Modules catalog addition Service and information Request/order form Find your local contact person here: Rexroth Compact Modules Ordering example Ordering data Option Explanation from catalog Compact Module CKK-110-NN-1, CKK-110 Compact Modules (short product name) 715 mm Length = 715 mm (1500 max.) A Version MF01 Flange/coupling for motor attachment acc. to illustration MF01 (main catalog) Linear guide 01 Standard frame Drive 02 Ball screw drive 16 x 10 Carriage 141 Carriage with connection plate for one-point lubrication system for liquid grease (LCF), L ca = 155 mm B (this catalog) Motor attachment 01 Flange/coupling for MSK 030C motor A Motor 85 MSK 030C motor with brake (main catalog) Cover 02 With cover Resist B (this catalog) 1. Switch 21 REED sensor (delivered as separate part) 2. Switch 22 HALL sensor, PNP NC (delivered as separate part) 3. Switch 21 REED sensor (delivered as separate part) Mounting duct / cable duct 25 Mounting duct (delivered as separate part) Socket plug 17 Socket-plug, loose (delivered as separate part) Documentation 01 Standard report A (main catalog) 1) Only required for carriage options with variable centerline-to-centerline distance. 2) Only required for Mounting kits for motors according to customer specification. Quantity Comments: Acceptance of: pcs, per month, per year, per order, or From Company: Address: Responsible person: Department: Telephone: Fax:

21 Service and information Compact Modules catalog addition 21 A B

22 22 Compact Modules catalog addition, lubrication Notice

23 Notice Compact Modules catalog addition, lubrication 23

24 Bosch Rexroth AG Ernst-Sachs-Straße Schweinfurt, Germany Tel Fax Find your local contact person here: R ( ) Bosch Rexroth AG 2017 Subject to changes! The data specified above only serves to describe the product. Since our products undergo continuous further development, no statement regarding any particular quality or suitability for any particular use can be derived from this information. The information does not release the user from making his/her own inspections and evaluations. It must be remembered that our products are subject to a natural process of wear and aging.