Customer Training MAN PrimeServ Academy Saint-Nazaire
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1 Customer Training MAN PrimeServ Academy Saint-Nazaire
2 MAN Diesel & Turbo Courses Offered Worldwide MAN PrimeServ Academies Network Training is the key to success. In our Academies both customer personnel and our own staff receive up-to-date training and transfer of know-how that only an OEM (original equipment manufacturer) can provide. In addition, the MAN PrimeServ network promotes a constant and direct transfer of knowledge among customers, suppliers and our research and development teams. This helps us to continuously increase our market orientation and our customers satisfaction. The PrimeServ Academy is part of the After Sales business unit (MAN PrimeServ) of MAN Diesel & Turbo. Our vision Through training by our PrimeServ Academies, we sustain your competitive advantage by ensuring maximum capacity and availability of your plant and machinery. Our aim is to consistently meet and exceed your expectations with innovative solutions tailored to your needs. Our offer Global presence, optimized processes, technical competence and service orientation. With our global network of training centers and courses, we provide outstanding knowledge transfer among customers, suppliers and our research and development teams. Our promise MAN PrimeServ Academy s training service is a valuable investment for your business. It improves the skills, productivity and safety of your employees, and enhances the performance of your engines and turbomachinery by making them run longer, more efficiently and more reliably.
3 How to find the academy SAINT-NAZAIRE There are many ways to reach our academy in Saint-Nazaire. By Plane International flights connect Nantes with many airports and connect Paris with all major airports. From Paris, frequent domestic flights go to Nantes (50 mn). Taxi will transfer you the rest of the way to Saint-Nazaire (68km, 58 mn). By Train Take TGV from Paris (Montparnasse station) to Saint-Nazaire. By Car From Nantes (about 65 km): Take road N165 in the direction of Vannes, then take road N171 to Saint-Nazaire, after Trignac, take in the direction of Pont de St-Nazaire. Leave the road before the bridge in the direction of Port de St-Nazaire. Follow the direction STX Europe (shipyard).
4 MAN PrimeServ Academy Saint-Nazaire, France Dears Customers, We have the pleasure to present our new local brochure based on our training offer. Four points you need to know about the Saint-Nazaire specificity: In Saint-Nazaire, we are the only: OEM product Academy for all S.E.M.T. Pielstick engines Academy offering Power Plants courses on Operation & Maintenance, from auxiliaries to the engine Academy with a MAN V48/60 engine model Academy offering a S.E.M.T. Pielstick engine Simulator We look forward to seeing you in Saint-Nazaire, Your PrimeServ Academy team OEM since 1946 S.E.M.T. Pielstick is a product brand of MAN Diesel & Turbo MAN PrimeServ is the Service brand of MAN Diesel & Turbo MAN PrimeServ Academy - Saint-Nazaire Course 01
5 MAN PrimeServ Academy Saint-Nazaire Courses overview Category Page Engines & Systems Medium Speed Four-Stroke Pielstick Engines Introduction PA4, PA6, PC2, PC4 3 Pielstick & MAN Engines Standard Operation PA4, PA6, PC2, PC4, 48/60 4 Pielstick & MAN Engines Advanced Operation PA4, PA6, PC2, PC4, 48/60 5 Pielstick & MAN Engines Standard Maintenance PA4, PA6, PC2, PC4, 48/60 6 Pielstick & MAN Engines Advanced Maintenance PA4, PA6, PC2, PC4, 48/60 6 Pielstick & MAN Engines Advanced Optimization PA4, PA6, PC2, PC4, 48/60 7 Pielstick & MAN Engines Workshop Machinist PA6, PC2, 48/60 7 Pielstick Engines Standard Simulator PA4, PA6, PC2, PC4 8 Pielstick Nuclear Emergency GenSet Advanced Maintenance PA, PC 8 Pielstick Engines Fluids PA4, PA6, PC2, PC4 9 Automation Pielstick Engines Control System PA4, PA6, PC2 10 Pielstick Engines Speed Governor Speed Governor, Heinzmann governor system, Woodward governor system, Engine Controller TM 10 Turbochargers Standard Maintenance NA, NR, TCA 11 Power Plants Introduction PA4, PA6, PC2, PC4, 48/60 12 GenSet Safety PA4, PA6, PC2, PC4, 48/60 13 Standard Operation PA4, PA6, PC2, PC4, 48/60 14 Advanced Operation PA4, PA6, PC2, PC4, 48/60 14 Standard Maintenance PA4, PA6, PC2, PC4, 48/60 15 Advanced Maintenance PA4, PA6, PC2, PC4, 48/ MAN PrimeServ Academy - Saint-Nazaire Course
6 Engines & Systems Medium Speed Four Stroke Course Languages: French, English and Spanish. Other languages possible for a dedicated session co-animated with an interpreter. Maximum participants per course: 12 Minimum participants per course: 4 PPE mandatory! The following Individual Protection Equipment is required: safety shoes, gloves, safety glasses, jacket and helmet. They can be lent by PrimeServ Academy, but we recommend the trainees to come with their own equipment. Pielstick Engines Introduction Upon completion of this course the participants will understand how an engine is created, and the operating principles of a fourstroke diesel engine. They will also understand the description, location, and function of the different engine components. This training is aimed at anyone who needs additional knowledge about the four-stroke diesel engine. None Duration 3 days Course Level Familiarization PA4, PA6, PC2, PC4 Components, location, description Functioning of components How a four-stroke engine runs Engine classification Fluids Creation of an engine, start to finish C MAN PrimeServ Academy - Saint-Nazaire Course 03
7 Engines & Systems Medium Speed Four Stroke Pielstick & MAN Engines Standard Operation Upon completion of this course the participants will be able to perform engine starting, stopping, and operating procedures under normal conditions. They will also be able to identify and analyze the engine s normal and abnormal operating parameters. Additionally they will understand the maintenance intervals and correct maintenance procedures. This training is aimed at operators, chief engineers and superintendents. The participants should have basic theoretical knowledge of four-stroke internal combustion engines. Engine design and data Handling manuals Systems on the engine Engine and turbocharger operation Introduction to engine control and governor system Monitoring parameters and alarms Troubleshooting PA4 C PA6 C PC2 C PC4 C Duration 5 days Course Level Standard PA4, PA6, PC2, PC4, 48/60 04 MAN PrimeServ Academy - Saint-Nazaire Course
8 Engines & Systems Medium Speed Four Stroke Pielstick & MAN Engines Advanced Operation Upon completion of this course the participants will understand how to safely operate the engine, and analyze what the correct parameters are under normal conditions. They will also understand the engine s safety and monitoring components, and what the reactions are to alarms. Additionally, they will understand how to analyze the engine parameters and tune to optimal performance. This training is aimed at operators, navigators, watch chiefs, chief engineers, and superintendents. Starting, stopping, operation Data parameters Particular operating conditions Safety components and thresholds Checking and optimization of engine performance Lube oil analysis Troubleshooting Special note This advanced course provides solid knowledge in operating and tuning the engine to give the best benefits. The participants should have basic theoretical knowledge of four-stroke internal combustion engines. Duration 5 days Course Level Advanced PA4, PA6, PC2, PC4, 48/60 PA4 C PA6 C PC2 C PC4 C MAN PrimeServ Academy - Saint-Nazaire Course 05
9 Engines & Systems Medium Speed Four Stroke Pielstick & MAN Engines Standard Maintenance Upon completion of this course the participants will understand how to safely operate the engine. They will also understand how to conduct maintenance tasks following correct procedures. Additionally the use of hydraulic tensioning tools, and an introduction to the engine control system will be included. This training is aimed at ship or power plant engineers and superintendents. The participants should have basic theoretical knowledge of four-stroke internal combustion engines. Duration 5 days Course Level Standard PA4, PA6, PC2, PC4, 48/60 Engine design and data Handling manuals Systems on the engine Engine and turbocharger operation Maintenance tasks up to 6,000 hours service Hydraulic tensioning equipment Introduction to engine control system Pielstick C /60 C Pielstick & MAN Engines Advanced Maintenance Upon completion of this course the participants will understand how to safely operate the engine. They will also understand how to conduct major engine overhaul procedures following correct maintenance procedures. Additionally an overview of turbocharger maintenance will be included. This training is aimed at ship or power plant engineers and superintendents. The participants should have attended one of our basic engine courses or have experience with initial engine maintenance. Duration 5 days Course Level Advanced PA4, PA6, PC2, 48/60 Engine design and data Quality requirements of operating fluids Overhaul and replacement of sub-assemblies Engine systems detailed overview Turbocharger maintenance overview Introduction to the engine governor Maintenance tasks up to 32,000 hours service PA4 C PA6 C PC2 C /60 C MAN PrimeServ Academy - Saint-Nazaire Course
10 Engines & Systems Medium Speed Four Stroke Pielstick & MAN Engines Advanced Optimization Upon completion of this course, the participants will be able to analyze an engine performance report, and set the engine accordingly to the optimal performance. They will also learn how to tune the engine for fuel savings and exhaust emission reductions. Analysis of fluids reports and necessary actions will be explained. Correct service procedures to analyze critical mechanical parts will also be explained in detail. This course is aimed at marine engineers, technical superintendents, and power plants operators. The participants should have experience with fourstroke engines. Duration 5 days Course Level Expert PA4, PA6, PC2, PC4, 48/60 Engine performance analysis Adjustment of engine parameters Fuel savings optimization Control of emissions Retrofitting the engine Fluids report analysis Inspection of critical parts C Pielstick & MAN Engines Workshop Machinist After the course the participants will be able to control the dismantled parts and to machine them according to maintenance manual Workshop mechanic, foreman, workshop manager and superintendent. Basic knowledge measurement, control and machining. Duration 5 days Course Level Standard PA6, PC2, 48/60 Controls and measurements: cylinder head, piston, liner, conrod Machining: cylinder head, liner honing, conrod bushes Control and adjustment of safety components C MAN PrimeServ Academy - Saint-Nazaire Course 07
11 Engines & Systems Medium Speed Four Stroke Pielstick Engines standard Simulator Upon completion of this course the participants will be familiar with the operation of an engine. All important operation procedures will be trained on an engine desktop simulator based on a thermo dynamic computer model. The participants will have the required knowledge about daily maintenance tasks. The participant learns to evaluate operating date of the engine. This training is aimed at ship or power plant operators, engineers and superintendents. The participants should have basic theoretical knowledge of four-stroke internal combustion engines. Duration 5 days Course Level Standard PA4, PA6, PC2, PC4 Preparation of system and engine for starting Familiarization with the use of instrumentation Familiarization with engine auxiliary equipment C Pielstick Nuclear Emergency GenSet Advanced Maintenance Upon completion of this course the participant will be able to perform and supervise a major overhaul on the nuclear power plant emergency gen-set. This training is aimed at nuclear power plant engineers and superintendents. The participants should have attended one of our basic engine courses or have experience with initial engine maintenance. Duration 5 days Course Level Advanced PA PC Engine design and data Quality requirements of operating fluids Overhaul and replacement of sub-assemblies Engine systems detailed overview Turbocharger maintenance overview Introduction to the engine governor Main maintenance tasks C MAN PrimeServ Academy - Saint-Nazaire Course
12 Engines & Systems Medium Speed Four Stroke Pielstick Engines Fluids Upon completion of this course the participants will know how to identify all different fluids included in the engine environment and what their quality requirements are. They will also understand how to interpret engine fluid analyses and to draw conclusions. This training is aimed at ship or power plant managers, engineers and superintendents. The participants should have basic theoretical knowledge of four-stroke internal combustion engines. Duration 1 day Course Level Advanced PA4, PA6, PC2, PC4 Fuels: heavy fuel oil, diesel fuel, gas, biofuel Fuel specifications, fuel characteristics Fuel analyses (with exercises) Formulation of lube oil: base oil and additives Oil degradation, oil analyses (with exercises) Selection of lubricants Lubrication of dual fuel engines Cooling water: fresh water requirements Cooling water treatment C MAN PrimeServ Academy - Saint-Nazaire Course 09
13 Engines & Systems Automation Pielstick Engines Control System Upon completion of this course, the participants will be able to identify and locate all the SEMT Pielstick control system components on the engine. They will understand how each control device operates. In addition, they will also understand how to navigate inside the system and troubleshoot it. Electrical engineers, automation engineers, marine engineers and power plants operators. The participant should have basic electrical knowledge including a knowledge of automation systems. Duration 5 days Course Level Standard PA4, PA6, PC2 Engine Controller SVEM AFSEM PCOT PMS (Pielstick Modular System) LEEC software Operation and troubleshooting C MAN PrimeServ Academy - Saint-Nazaire Course Pielstick Engines Speed Governor Upon completion of this course the participants will understand the working principles of the speed governor embedded in the automation system on fourstroke diesel engines. They will also understand how to handle manuals to research service information. In addition, the participants will understand the different system components to include hardware and software. This training is aimed at ship or power plant engineers and superintendents. The participants should have basic theoretical knowledge of four-stroke internal combustion engines and the use of electronic measuring devices. Duration 2 days Course Level Standard Speed governor, Heinzmann governor system, Woodward governor system, Engine Controller Sensors on the engine Introduction to engine control and safety system Speed governing basics Introduction to mechanical governor and actuator Introduction to electronic speed governing system Basic troubleshooting Handling manuals C
14 Engines & Systems Turbochargers Turbocharger Standard Maintenance Upon completion of this course the participants will understand the components and functionality of a turbocharger. They will also understand how to perform correct maintenance procedures. This training is aimed at ship or power plant engineers and superintendents. The participants should have basic knowledge about engines and mechanics. Duration 4 days Introduction to the turbochargers Necessary service work Problems and causes Evaluation of wear Bearing check Gaps and clearances Spare part catalog Dismantling and assembly NA C NR C TCA C Course Level Standard NA, NR, TCA MAN PrimeServ Academy - Saint-Nazaire Course 011
15 Power Plants A unique know-how Offering training for our power plant customers has a long tradition with a high reputation. Since entering into turn key projects we have significantly extended our course program relating to best practices experience within our field service organization. These training courses are generally on site, job oriented and provide holistic knowledge necessary to operate the power plant safely, efficiently and reliably. Prior to attending these courses we highly recommend that the delegates possess sound technical knowledge on their specific machines. These courses can be offered as a customized or as a scheduled standard course. Feel free to choose from our course portfolio listed below: Power plant introduction Power plant standard operation Power plant advanced operation Power plant standard maintenance Power plant advanced maintenance Power plant GenSet safety 012 MAN PrimeServ Academy - Saint-Nazaire Course
16 Power Plants A unique know-how Power Plant Introduction Upon completion of this course the participants will understand how a power plant is designed and the function of the main systems. This training is aimed at anyone who needs to know basics or have an overview of power plants. None Duration 3 days Course Level Standard 48/60, PA4, PA6, PC2, PC4 Systems description of a diesel engine power plant Function of the systems Common systems of the power plant Special notes This course can be done at the customer location, where a presentation at the plant is organized. C Power Plant GenSet Safety Upon completion of this course the participants will understand the speed regulation principle on power plant GenSet. They will also understand how to troubleshoot and adjust the system. Additionally the participants will understand the backup hydraulic governor system principles and correct adjustment procedures. This training is aimed at electricians, foremen, workshop managers and superintendents. The participants should have basic electrical knowledge. Duration 3 days Course Level Standard 48/60, PA4, PA6, PC2, PC4 Mechanical aspect of loading Speed setting and over speed safety Hydraulic actuator with backup Electronic governor SVEM AFSEM Practical exercises on a simulator Droop and isochronous operation Special notes This course covers S.E.M.T. Pielstick control sytems, or MAN V48/60B control system according to the selected dates. C MAN PrimeServ Academy - Saint-Nazaire Course 013
17 Power Plants A unique know-how Power Plant Standard Operation Upon completion of this course the participants will understand how to apply starting, stopping, and operating procedures to the engine and associated auxiliaries in normal conditions. They will also understand how to analyze if the engine s parameters are normal. Additionally they will understand the engine s safety and monitoring components. This training is aimed at operators, watch chiefs and contract representatives. The participants should have basic knowledge about engine operation. Duration 5 days Course Level Standard 48/60, PA4, PA6, PC2, PC4 Engine and turbocharger operation Engine s auxiliaries operation C Power Plant Advanced Operation Upon completion of this course the participants will understand the requirements to operate the power plant systems under normal conditions. They will also understand the system s safety and monitoring components, and how to react based on different alarms. This training is aimed at operators, watch chiefs and contract representatives. The participants should have attended the power plant standard operation. Duration 5 days Course Level Advanced 48/60, PA4, PA6, PC2, PC4 Common circuits operation Oil circuits Fuel circuits Water circuits C MAN PrimeServ Academy - Saint-Nazaire Course
18 Power Plants A unique know-how Power Plant Standard Maintenance Upon completion of this course the participants will understand how to apply correct engine maintenance procedures. This training is aimed at maintainers, foremen, maintenance planners and contract representatives. The participants should have some basic knowledge about the engine and associated systems. Duration 5 days Course Level Standard 48/60, PA4, PA6, PC2, PC4 Engine maintenance Engine oil auxiliaries maintenance Engine fuel oil auxiliaries maintenance Turbocharger maintenance Engine HT & LT water auxiliaries maintenance Boiler maintenance Special note This course can be combined with the power plant advanced maintenance course. C Power Plant Advanced Maintenance Upon completion of this course the participants will understand how to apply correct maintenance procedures to the Lube Oil, Fuel Oil, Cooling water, compressed air, intake and exhaust systems of the power plants. This training is aimed at maintainer, foremen, maintenance planners and contract representatives. The participants should have attended the power plant standard maintenance course. Duration 5 days Course Level Advanced 48/60, PA4, PA6, PC2, PC4 Common circuits maintenance: Lube Oil systems Fuel Oil systems Compressed air systems Cooling Water systems Intake and exhaust systems C MAN PrimeServ Academy - Saint-Nazaire Course 015
19 Accommodation When attending training courses in Saint-Nazaire we recommend the following hotels. Both are within proximity of the academy. Résidence KYRIAD Prestige 11, avenue Barbara ZAC de Granchamps TRIGNAC Tel.: +33(0) / Fax + 33 (0) kyriadprestigestnazaire@ghphotels.com Special Rate for MAN customers Holiday Inn Express 1 rue de la Floride Saint-Nazaire France Tel.: +33(0) / Fax: +33(0) resa@saint-nazaire.hiexpress.com Special Rate for MAN customers ZENITUDE Hôtel Résidences Saint-Nazaire 47 Bd de la Libération SAINT-NAZAIRE Tel.: +33(0) / Fax+33(0) saint-nazaire@zenitude-groupe.com Zenitude WebSite Special Rate for MAN customers The daily transport between the hotel and the training facility can be arranged by MAN PrimeServ Academy, Saint-Nazaire. We suggest booking a hotel room from the day prior to the start of training. MAN Diesel & Turbo will add an administration fee of 300. per person if the hotel bill is to be administrated by PrimeServ Academy. N 471 N 471 N 471 Av. Barabara Résidence Kyriad Prestige Contact MAN Diesel & Turbo France PrimeServ Academy Saint-Nazaire 7 avenue de Chatonay Saint-Nazaire Tel.: +33 (0) Fax +33 (0) PrimeServ.Academy-stn@mandieselturbo.com Gate 7 Main Entrance Bd de la Renaissance TO CENTRAL STATION TGV ZENITUDE Hôtel Résidences Bd de la Fraternité BUS STOP CENTRAL STATION Bd de la Libération Rue Jules Guesde Rue Aristide Briand Rue Jean Jaurès Av. Albert de Mun Bd de la Légion d'honneur Gate 12 Av. de Chatonay Av. Suzanne Lenglen Av. François Mitterand Rue du Commandant Gâté Bd Victor Hugo Rue de la Paix et des Arts Rue de Pornichet DOWNTOWN Rue de la Paix Av. du Général de Gaulle Rue V. Auriol < TO BEACHES Av. du Commando TOURIST INFORMATION OFFICE Holiday Inn Express Av. Démange Av. des Frégates Av. St Hubert 016 MAN PrimeServ Academy - Saint-Nazaire Course
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21 2018 Calendar & Rates Course Name Rate/person Duration From To 4-stroke Engines & Systems C PC2.5 & PC2.6 Standard maintenance /02/ /03/2018 C PC2.5 & PC2.6 Advanced maintenance (Engine + Turbo) /03/ /03/2018 C Engines Fluids /03/ /03/2018 C PA6 Standard maintenance /11/ /11/2018 C PA6 Advanced maintenance (Engine + Turbo) /11/ /11/2018 C Engines Fluids /11/ /11/2018
22 All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. Copyright MAN Diesel & Turbo France SAS, October 2017 MAN Diesel & Turbo France SAS PrimeServ France 7 av de Chatonay Porte 7 BP Saint-Nazaire Cedex France Phone Fax PrimeServ-fr@mandieselturbo.com MAN Diesel & Turbo a member of the MAN Group
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