an EnPro Industries company Medium Speed, Four Stroke Diesel Engines

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1 an EnPro Industries company Medium Speed, Four Stroke Diesel Engines

2 Beloit, Wisconsin, USA Fairbanks Morse manufacturing facilities, totaling some 70 acres, are located in Beloit, WI. 2 Fairbanks Morse Engine was formed in 1885 by the merger of the Eclipse Windmill Company and the Williams Steam Engine Works. Since that time, Fairbanks Morse Engine has manufactured a wide variety of products, with the greatest success being the manufacture of diesel engines. In 1968, FME acquired the exclusive U.S. license to market, sell, and manufacture the S.E.M.T.- Pielstick engine for both commercial and U.S. government programs. This partnership between FME and S.E.M.T. has produced state-of-theart Colt-Pielstick engines that are made in the U.S.A. Colt-Pielstick engines power the LSD-41 Whidbey Island class, the TAO Henry J. Kaiser class, the T-AKR Bob Hope class, and the LPD-17 San Antonio class ships. The Colt-Pielstick PA6B is being introduced to the Navy supply system as the ship service diesel generator sets for the LHD-8 ship. In 1995, FME furthered its global partnership by acquiring the exclusive U.S. license to market, sell, and manufacture MAN B&W engines for U.S. government programs, allowing access to a wide range of technologically advanced diesel engines that are also made in the U.S.A. FME is currently manufacturing FM-MAN B&W 48/60 engines for the new integrated diesel electric-drive T-AKE Lewis and Clark class ships. Manufacturing engines and providing aftermarket sales and service is the primary business of Fairbanks Morse Engine. The Colt- Pielstick product line includes the PA6B, PC2.5, PC2.6B, and PC4.2B. The PA6B and PC2.5 are available with Sequential Turbocharging (STC) for low speed, high torque applications. The FM-MAN B&W product line includes the 27/38, 32/40, 40/54, 48/60B, and 58/64 engines.

3 Table of Contents 3 Power Ranges Definitions Colt-Pielstick Engines Colt-Pielstick Engine Power Ranges PA6B L, V PA6B STC PC2.5 STC PC2.6B PC4.2B FM-MAN B&W Engines FM-MAN B&W Engine Power Ranges L 27/ L, V 32/ L 40/ L, V 48/60B L 58/ FM-MAN B&W engines are manufactured by Fairbanks Morse under license from MAN B&W Diesel. Colt-Pielstick engines are manufactured by Fairbanks Morse under license from S.E.M.T. Pielstick. S.E.M.T.-Pielstick is a registered trademark of S.E.M.T. Pielstick, France. an EnPro Industries company

4 Engine Power Ranges of Marine Propulsion Engines Power (%) Torque/BMEP (%) MCR Speed (%) MCR = Maximum Continuous Rating 1 Load Limit 2 Recommended propeller curve 3 Zero thrust curve Operating range continuous service Emission Control All engines can be delivered to comply with the IMO speed dependent NOx limit, measured according to the ISO 8178 test cycles E2/E3 for Heavy Duty Diesel Engines. The NOx emissions from a given engine will vary according to the engine load and the optimizing power. SFOC and NOx are interrelated parameters, and an engine offered with both a guaranteed SFOC and the IMO NOx limitation will be subject to a tolerance of 5% on the specific fuel oil consumption. 18 IMO NOx Limits 16 NOx Emission g/kwh Engine Speed 4

5 Definitions 5 General definition of diesel engine ratings (according to ISO :1995) ISO Reference Conditions Air temperature K (25 C) Air pressure... 1 bar Cooling water temperature upstream of charge-air cooler K (25 C) Fuel consumption rates provided upon request. Fuel consumption rates are based on ISO reference conditions (25 C ambient temperature, 25 C cooling water temperature upstream of charge air cooler, 1 bar barometric pressure) and a lower calorific value of the fuel of 42,000 kj/kg. Tolerance +5% Without engine driven pumps Main Marine Engines/Marine Generator Engines MCR = Maximum Continuous Rating Fuel Stop Power = Blocking the output of the engines at 110% of the rated output. Overload > 100% may only be run for a short time for recovery and to prevent a frequency drop in case of sudden load application. an EnPro Industries company

6 Colt-Pielstick Engines Advanced Technology Vee and In-Line Configurations High Power-to-Weight Ratio Low Fuel Consumption Low Smoke Low Emissions Ease of Maintenance High Reliability and Availability Multiple High Shock Qualified Models Sequentially Turbocharged Models Proven Worldwide Experience 6

7 Colt-Pielstick Engine Power Ranges 7 900/1000/ /514/ /430 Colt-Pielstick Engine Power Ranges PA6B - PA6B STC PC2 - PC2.6B600 PC4.2B Output (kw) Speed (rpm) an EnPro Industries company

8 PA6B L, V Colt-Pielstick PA6B Data Configuration In-line & Vee Bore 280 mm Stroke 330 mm GenSet Engine Version 60 Hz Cylinder nos Output Range kw Speed rpm 900 Mean Eff. Pressure bar 21.3 Mean Piston Speed m/s 9.9 Output/cyl kw (hp) 350 (469) Continuous Rating (MCR) Engine Type 900 rpm Cyl. Eng. kw Gen. kw* 6L L V V V V *Based on nominal generator efficiencies of 96.5%. Generator set can operate at 110% load for 1 hour out of 6 hours operation without maintenance interval impact Generator Set Dimensions (mm)* Cyl. A B C D E F Tons** (metric) 6L L V V V 10, V 11,254 10, *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry). 8

9 9 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

10 PA6B STC Colt-Pielstick PA6B STC Data Configuration Vee Only Bore 280 mm Stroke 330 mm Engine Version Propulsion Cylinder nos Output Range kw Speed rpm 1050 Mean Eff. Pressure bar 22.8 Mean Piston Speed m/s Output/cyl kw (hp) 405 (543) Continuous Rating (MCR) Engine Type 1050 rpm 1084 rpm Cyl. kw hp kw hp 12V * V * V * 10,755 20V , * 11,945 * Fuel Stop Power (10% overload for 1 hour out of 6 hours operation without maintenance interval impact). Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 12V V V V *Weight (dry) without flywheel. 10

11 11 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

12 PC2.5 STC Colt-Pielstick PC2.5 STC Data Configuration Vee Only Bore 400 mm Stroke 460 mm Engine Version Propulsion Cylinder nos Output Range kw Speed rpm 520 Mean Eff. Pressure bar 19.4 Mean Piston Speed m/s 8.0 Output/cyl kw (hp) 485 (650) Continuous Rating (MCR) Engine Type 520 rpm Cyl. kw hp 12V V V ,400 18V ,700 Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 12V V V V *Weight (dry) without flywheel. 12

13 13 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

14 PC2.6B Colt-Pielstick PC2.6B Data Configuration Vee Only Bore 400 mm Stroke 500 mm Engine Version Propulsion Cylinder nos Output Range kw ,000 Speed rpm 600 Mean Eff. Pressure bar 23.9 Mean Piston Speed m/s 10.0 Output/cyl kw (hp) 750 (1005) Continuous Rating (MCR) Engine Type 600 rpm Cyl. Eng. kw Gen. kw* Eng. hp 12V ,065 14V 10,500 10,185 14,075 16V 12,000 11,640 16,085 18V 13,500 13,095 18,096 20V 15,000 14,550 20,110 *Based on nominal generator efficiencies of 97%. Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 12V V V V 10, V 11, *Weight (dry) without flywheel. Generator Set Dimensions (mm)* Cyl. A B C D E F Tons** (metric) 12V 12, V 13,025 10, V 14,000 11, V 14,975 12, V 17,500 14, *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry). 14

15 15 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

16 PC4.2B Colt-Pielstick PA4.2B Data Configuration Vee Only Bore 570 mm Stroke 660 mm Engine Version 60 Hz Propulsion Cylinder nos Output Range kw 12,500-22,500 13,250-23,850 Speed rpm /430 Mean Eff. Pressure bar /22.0 Mean Piston Speed m/s /9.5 Output/cyl kw (hp) 1250 (1676) 1250 (1676)/ 1325 (1777) Continuous Rating (MCR) Engine Type 400 rpm 430 rpm Cyl. Eng. kw Gen. kw* kw hp 10V 12,500 12,125 13,250 17,761 12V 15,000 14,550 15,900 21,313 16V 20,000 19,400 21,200 28,418 18V 22,500 21,825 23,850 31,970 *Based on nominal generator efficiencies of 97%. Engine Dimensions (mm) Cyl. A B C D E F Tons** (metric) 10V* V V 11, V 13,370 10, *Engine depicted is a single turbocharger equipped 10 cylinder. Overall lengths vary with each turbocharger configuration. All ratings subject to factory approved application. **Weight (dry) without flywheel. Generator Set Dimensions (mm) Cyl. A B C D E F Tons** (metric) 10V 13, V 14, V 16, V 18,650 10, *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry). 16

17 17 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

18 FM-MAN B&W Engines Advanced Technology Vee and In-Line Configurations Long-Term Reliability Excellent Efficiency Proven Worldwide Experience Low Fuel Consumption Low Smoke Low Emissions Ease of Maintenance 18

19 an EnPro Industries company Speed (rpm) FM-MAN B&W Engine Power Ranges 720/750/800 L 27/38 720/750 L, V 32/40 500/514/550 L 40/54 500/514 L,V 48/60B 400/428 L 58/ Output (kw) FM-MAN B&W Engine Power Ranges 19

20 L 27/38 FM-MAN B&W L 27/38 Data Configuration In-line Bore 270 mm Stroke 380 mm GenSet Engine Version 60 Hz Propulsion Cylinder nos Output Range kw Speed rpm Mean Eff. Pressure bar Mean Piston Speed m/s Output/cyl kw (hp) 300 (402) 340 (456) Continuous Rating (MCR) Engine Type 720 rpm 800 rpm Cyl. Eng. kw Gen. kw* Eng. kw Eng. hp 5L L L L L *Based on nominal generator efficiencies of 95%. Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 5L L L L L *Weight (dry) without flywheel. Generator Set Dimensions (mm)* Cyl. A B C D E F Tons** (metric) 5L L L L L *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry). 20

21 21 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

22 L, V 32/40 22 FM-MAN B&W L, V 32/40 Data Configuration In-line & Vee Bore 320 mm Stroke 400 mm Continuous Rating (MCR) Engine Type 720 rpm 750 rpm Cyl. Eng. kw Eng. hp Gen. kw* Eng. kw Eng. hp 5L L L L L V V V , ,295 18V , ,580 *Based on nominal generator efficiencies of 96.5%. Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 5L L L L L V V V V *Weight (dry) without flywheel. Generator Set Dimensions (mm)* GenSet Engine Version 60 Hz Propulsion Cylinder nos Output Range kw Speed rpm /750 Mean Eff. Pressure bar /23.9 Mean Piston Speed m/s /10.0 Output/cyl kw (hp) 480 (644) 480 (644) Cyl. A B C D E F Tons** (metric) 5L L L 10, L 10,740 10, L 11,500 11, V 10,845 10, V 11,585 11, V 12,370 11, V 12,986 12, *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry).

23 23 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

24 L 40/54 FM-MAN B&W L 40/54 Data Configuration In-line Only Bore 400 mm Stroke 540 mm GenSet Engine Version 60 Hz Propulsion Cylinder nos Output Range kw Speed rpm Mean Eff. Pressure bar Mean Piston Speed m/s Output/cyl kw (hp) 720 (966) 720 (966) Continuous Rating (MCR) Engine Type 514 rpm 550 rpm Cyl. Eng. kw Gen. kw* kw hp 6L L L L *Based on nominal generator efficiencies of 97%. Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 6L L L L 10, *Weight (dry) without flywheel. Generator Set Dimensions (mm)* Cyl. A B C D E F Tons** (metric) 6L 11, L 12, L 13, L 14, *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry). 24

25 25 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

26 L, V 48/60B FM-MAN B&W L, V 48/60B Data Configuration In-line & Vee Bore 480 mm Stroke 600 mm Continuous Rating (MCR) Engine Type 500/514 rpm Cyl. Eng. kw Eng. hp Gen. kw* 6L L , L , L 10,800 14,472 10,476 12V 14,400 19,296 13,968 14V 16,800 22,512 16,296 16V 19,200 25,728 18,624 18V 21,600 28,944 20,952 *Based on nominal generator efficiencies of 97%. GenSet Engine Version 60 Hz Propulsion Cylinder nos Output Range kw ,600 Speed rpm Mean Eff. Pressure bar Mean Piston Speed m/s Output/cyl kw (hp) 1200 (1609) 1200 (1609) Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 6L L L L 10, V V 10, V 11, V 12,866 10, *Weight (dry) without flywheel. 26 Generator Set Dimensions (mm)* Cyl. A B C D E F Tons** (metric) 6L 11, L 12, L 15, L 16, V 13, V 14, V 16, V 17, *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry).

27 27 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

28 L 58/64 FM-MAN B&W L 58/64 Data Configuration In-line Only Bore 580 mm Stroke 640 mm GenSet Engine Version 60 Hz Propulsion Cylinder nos Output Range kw , ,510 Speed rpm Mean Eff. Pressure bar Mean Piston Speed m/s Output/cyl kw (hp) 1300 (1743) 1390 (1864) Continuous Rating (MCR) Engine Type 400 rpm 428 rpm Cyl. Eng. kw Gen. kw* Eng. kw Eng. hp 6L ,180 7L ,040 8L 10,400 10,088 11,120 14,905 9L 11,700 11,349 12,510 16,770 *Based on nominal generator efficiencies of 97%. Engine Dimensions (mm) Cyl. A B C D E F Tons* (metric) 6L L 10, L 11, L 12,600 10, *Weight (dry) without flywheel. Generator Set Dimensions (mm)* Cyl. A B C D E F Tons** (metric) 6L 14, L 15, L 16, L 17, *Dimensions and weights vary depending on generator applied, and are subject to changes without prior notice. **Weight (dry). 28

29 29 Drawings are for illustration only. For installation obtain certified prints. an EnPro Industries company

30 Leading the industry. Fairbanks Morse Engine, based in Beloit, Wisconsin, U.S.A., is a state-of-the-art facility. Our core competencies include design, manufacturing, test, repair, and service. Using the latest modeling software, we produce 3D models of our equipment to facilitate and optimize customer design. Our manufacturing operation is focused on lean design methodology and practices. Phase kitting, manufacturing, and assembly permit us to put priority on customer demands. Our testing capability allows us to perform tests to stringent specifications. We recently completed a 500-hour qualification test to Navy specifications on the largest medium speed diesel engine manufactured in the U.S.A. 30

31 31

32 Power Solutions Fairbanks Morse Engine, based in Beloit, Wisconsin, U.S.A. is a worldwide leader in engine technology and manufacturing. For over a century, Fairbanks Morse Engine has pioneered advances in engine design and development for marine propulsion, industrial drive applications, and electric power generation. Quality and customer service are the highest priority at Fairbanks Morse Engine. Our commitment to quality systems has earned us ISO 9001 certification as well as recognition from the nuclear industry for producing products according to the requirements of 10CFR50 Appendix B. It is this commitment that has kept Fairbanks Morse Engine at the forefront of engine manufacturing and customer satisfaction. an EnPro Industries company Tel Fax gvtsales@fairbanksmorse.com Data and specifications subject to change without notice. an EnPro Industries company 701 White Avenue, Beloit, Wisconsin, U.S.A.

www.fairbanksmorse.com A Proven Leader As the original U.S. manufacturer of mediumspeed diesel engines, Fairbanks Morse Engine continues to meet the ever increasing demands of commercial, nuclear, and

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