Seamed Press Fabric Development Enhances Tissue Press Fabric Installation Safety and Performance
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- Rosalind Shelton
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2 Seamed Press Fabric Development Enhances Tissue Press Fabric Installation Safety and Performance Jim Bell Global Director, Tissue Pressing Albany International - USA Glenn Kornett Technology Leader, Seaming Technology Albany International - USA Norberto Matos Technical Application Coordinator, Tissue Felts - South America Albany International - BRA 2016 Albany International Corp. All rights reserved
3 3 Seamed Press Fabric
4 Safety with Seam Safety is the number one driver for seamed press fabrics Seamed felts have a significant participation in the Kraft paper segment, P&W and Pulp, for both American market and South America market This has motivated and challenged us to the development a felt for Tissue machines Including Crescent Former
5 5 Hurdles to Developing a Seamed Press Fabric for Tissue Applications
6 Development Goals Drying equivalent or better than our best endless tissue technology No sheet breaks at the seam Runnability equal to or better than our best endless tissue technology No seam mark in the sheet Quick and easy installation 6
7 Improved Base Fabric Pressure Uniformity We began with a finer and more uniform base fabric design to provide the best possible sheet dryness on tissue and towel grades Previous Seam Technology New Tissue Seam Technology This was a technological leap in base fabric uniformity MD 31 kg/cm pressure and 3 kn/m MD Tension 7
8 Loop Size Consistently manufacture quality loops 20-30% smaller than anything we have made before Previous Seam Technology New Tissue Seam Technology Reductions to both the height of the loop and the length of the loop 8
9 Loop Uniformity Previous Seam Technology New Tissue Seam Technology 9
10 Effect of Loop Elongation on Press Fabric Life Previous Seam Technology No Tension 3.0 kg/cm (17 pli) 6.1 kg/cm (35 pli) New Tissue Seam Technology 10
11 Pressure Gradient Testing Previous Seam Technology New After Lab Press New Tissue Seam Technology New After Lab Press 11 4 kn/m MD Tension and 3.5 mpa Pressure
12 12 Results
13 Tissue Seamed Press Fabric Milestones Trials are started on Pilot Machine making 16 gsm tissue in Crescent Former configuration. One trial produced NO SEAM MARK November 2009 First trial in South America on a Fourdrinier machine with 850 m/min with 18.5 g/m First successful run on Crescent Former July 2013 Results Continued supply and consistent growth in both North and South America 2016/12/31 Crescent Former Tissue Customer Challenges us to develop a successful seamed press fabric for Crescent Former machines Orders are consolidated First trial in South America on a Twin Wire machine with 1270 m/min with 16 g/m 2 South America consolidated Pick Up on a Fourdrinier + Double Felted machine with 580 m/min with 24 g/m 2 13
14 14 Tissue Seamed Press Fabric Milestones
15 Case History C Wrap with Single Felted SPR Grade: Speed: 5000 fpm (1525 mpm) Width: 274 inches (6.96 m) 11-16# Tissue ( gsm) POSITION Pickup Technology Platform SeamPlane II Weight, gsm - new 1295 Caliper, mm - new 2.45 Permeability, cfm - new 17 Days on 79 Reason for removal Damaged Comments Improved safety, Speed increase, Increased machine efficiency (adjusted uptime), Installation time reduced, Increased life from 49 to 79 days Criterias for choice Improved safety and increased production Value to Mill $2,339,339 15
16 Case History Value Category Value Safety Based on HIRA comparison $200,000 Speed Increase of 156 FPM 9.73 tons per day Machine Efficiency Increase 4.59 tons per day Reduced Press Fabric Change Time Reduced from 5 hrs to 2 hrs Clothing Cost Increased life from 32 days to 78 days Reduced pieces per year from 11.4 to 4.7 Total $2,339,339 per year 16
17 17 Results Today
18 Seamed Felt: Advanced weaving technology Uniform and plain surface Smaller and uniforms Loops Excellent seamability Provide: Excellent drying No sheet breaks No seam mark in the sheet Quick and easy installation Stable runnability Easy to clean Results Today 18
19 19 Questions?
20 Thank you for your time! 20
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