TAPPI Taiwan AdvancedPRODUCTS. P. McBride, E. Lin, 22/03/2018

Transcription

1 TAPPI Taiwan AdvancedPRODUCTS P. McBride, E. Lin, 22/03/2018

2 Agenda Introducing AdvancedPRODUCTS to MAXimize Papermaking Efficiency FORMMAX PRESSMAX DRYMAX Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

3 AdvancedPRODUCTS The Concept Synergy Benefits or Initial idea Customer benefits Smart product combinations. Maximum performance. AdvancedPRODUCTS are an ideal combination of products that work perfectly together to improve the papermaking process and maximize savings Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

4 AdvancedPRODUCTS The Portfolio Coverage of 12 P&S and 7 FRS related products Total Equipment Services Forming Fabrics DuoShake VForm OnE Forming FlowJec EdgeExpert Service Total Equipment Services Felts PeakElement HydroSeal FilmLube* CleranLine Excell FeltView Covers Service Dryer Fabrics CleanLine 4D Coatings Doctors WebStabilizer Today we look at case studies to illustrate practical example of the AdvancedPRODUCTS MultiSeal+ Total Equipment Services Service Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

5 What Customers Want Synergy Benefits or CUSTOMER FEEDBACK > WHAT IS NEEDED Improve asset reliability, maintainability and safety for maintenance and operation personnel Improve asset efficiency measured by overall equipment effectiveness (OEE = time x quality x utilization rate) Reduce operating cash costs, energy, raw materials and consumables Build the mill s reputation as a producer of high quality paper products that consistently meet customers needs Customer benefits Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

6 Agenda Introducing AdvancedPRODUCTS to MAXimize Papermaking Efficiency FORMMAX PRESSMAX DRYMAX Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

7 Case 1: Packaging Paper - USA 1. Multiform I Series Forming Fabrics ESM + AdvancedPRODUCTS Voith DuoShake breast roll shaker + CleanLine Excel Fabric Cleaner Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

8 Case 1: Packaging Paper, Benefits Benefits: DuoShake + CleanLine + MultiForm I Fabrics Improved formation (7%) Improved fabric cleanliness (reduce wet end breaks) Reduced high pressure shower water (40%) Increased strength ring crush test (7% RCT) Reduced gsm at equivalent RCT (depend on grade) Meet customer need for higher yield lower weight packaging Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

9 Case 1: MultiForm Fabric with ESM 1. Multiform IC Improved drainage Reduced fiber bleed Optimal retention Record life potential Reduced drive loads Energy Saving Material Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

10 Case 1: Typical Energy Consumed Forming Section Forming Fabric Influences Vacuum and Drive Loads Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

11 Case 2: Packaging Paper - USA 1. Multiform I Series Forming Fabrics ESM + AdvancedPRODUCTS Voith HydroSeal winner of Baden-Wuertetemberg Environmental Award, From left: Franz Untersteller (Environment Minister of Baden-Wuerttemberg) with Frank Opletal (CTO, Voith), Marc Erkelenz (R&D, Voith) and Jochen Honold (Global Productmanager, Voith Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

12 Voith HydroSeal Recommendations Based on present data, Voith is recommending the following list (best ROI) for HydroSeal installations. Energy & Water Reductions, speed increase in some positions (typically less than 1 year ROI) (Tissue) Suction Pressure Rolls Couch (any grade) Multi-Zone (>2 seal strips) Press Rolls (any grade) Suction Press Rolls (any grade) To Improve Moisture Profile, Reduce Sheet Breaks, (typically less than 18 month ROI) Pickup Rolls (typically not driven) Transfer Rolls (typically not driven)

13 Case 3: Envelope Paper - Germany 1. I Series Forming Fabrics + 1 AdvancedPRODUCTS Voith VForm Adjustable Hydrofoils Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

14 Case 3: Envelope Paper, Benefits 1. Benefits from AdvancedPRODUCTS The production manager can adjust the defined foil angle for each paper grade to give the desired micro turbulence activity Meet customer quality needs with 10% improved formation and higher stiffness Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

15 Agenda Introducing AdvancedPRODUCTS to MAXimize Papermaking Efficiency FORMMAX PRESSMAX DRYMAX Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

16 Case 4: Thermal Paper - Germany 1. Infinity Press Felt, Peak Element + Qualiflex + 1 Advanced Products OnView (ProTect) Press Felt Condition Measurement Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

17 Case 4: Thermal Paper, Benefits 1. Benefits from Infinity PeakElement + QualiFlex Crown + OnView 100 percent longer press sleeve service life Better paper quality thanks to optimized press felts Improved production safety (eliminate manual felt measurements) Faster felt start up curves maximizing production Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

18 Case 4: Thermal Paper, Infinity Peak Element 1. Infinity Peak Element Faster break in Faster to reach optimum press dryness Longer steady state Produce more tons per felt cycle Save energy Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

19 Agenda Introducing AdvancedPRODUCTS to MAXimize Papermaking Efficiency FORMMAX PRESSMAX DRYMAX Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

20 Case 5: Fluting, Modern Karton PM5, Turkey CleanWeave Dryer Fabric + CleanLine 4D CleanWeave DF - CleanLine 4D (was DuoCleaner Express) Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

21 Case 5: Fluting, Benefits Benefits from CleanWeave + CleanLine Improved retention of fabric permeability Improved drying efficiency Better sheet stability and tail threading With this Integrated Solution, maximum drying efficiency and runability of the dryer section could be achieved. Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

22 Case 5: Clean Fabrics > Heat Transfer Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

23 Case 5: Clean Fabrics > Structure Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

24 Case 5: Clean Fabrics > Sheet Stability Voith Paper: AdvancedPRODUCTS TAPPI Taiwan March 22,

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