Versatile and larger. Metal butterfly valves Type 039 DN50 to DN1200 Type 038 DN50 to DN300/600 Type 037 DN50 to DN300
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1 Versatile and larger Metal butterfly valves Type 039 DN50 to DN1200 Type 038 DN50 to DN300/600 Type 037 DN50 to DN300
2 System Overview Our products bring a system to the applications of our customers Plastic piping systems are ideal for use in water treatment. Plastics do not form galvanic elements and are not conductive. GF Piping Systems with its comprehensive product range offers its customers high product reliability in combination with jointing technologies proven over time in practice. Customised solutions are also available on request. PVC-U System Solvent cementable plastic, universal use, good chemical resistance, easy to join with special adhesives. Dimensions: mm / 1 / 4 16 inch* Temperature: 0 C + 60 C / 32 F F* PVC-C System Solvent cementable plastic, universal use, good chemical resistance, easy to join with special adhesives. Dimensions: mm / 1 / 4 12 inch* Temperature: 0 C + 80 C / 32 F F* PROGEF (PP) Systems Polypropylene, socket, butt and BCF- / IR-Plus fusion. Dimensions: PROGEF Standard mm PROGEF Plus mm PROGEF Natural mm Temperature: -10 C + 80 C SYGEF Standard and Plus Systems Polyvinylidene fluoride, fuseable (socket, butt, IR-Plus and BCF-Plus fusion), excellent chemical resistance. Dimensions: mm Temperature: -20 C C PE100 System Fuseable plastic (electro, socket, butt and IR-Plus fusion), UV and impact resistant. Dimensions: mm Temperature: -50 C + 60 C. Automation A broad range, especially designed for harsh environments, consisting of sensors, transmitters, actuators and controllers, which are simple to use and highly reliable. CONTAIN-IT Plus System (CONTAIN IT System**) Double containment pipe system for extra protection when hazardous media is conveyed. Dimensions: 20 / / 315 mm Temperature: -40 C C. ABS System ABS cementable, excellent low-temperature resistance, high impact strength, easy to join with special adhesives. Dimensions: mm 3 / 8 8 inch Temperature: -50 C + 60 C * Sch80 ** CONTAIN IT System: Containment piping system for existing single wall system containment. Dimensions: 4 inch and 6 inch Inner pipe containment range: 1 /2 4 inch IPS and Copper, 20 mm 110 mm Temperature: 32 F F 2
3 Benefits GF Piping Systems metal butterfly valves can be used in a variety of ways. Their design is compact their performance highly reliable. Metal butterfly valves are ideal for shutting off and controlling the flow of liquid media in pipelines. They offer high temperature and pressure resistance as well as outstanding resistance to corrosion. Simply a high-performance valve that is reliable and durable. Applications - including the dimensions DN350 to DN can be found in water treatment and the chemical process industry. Diverse fields of application The metal butterfly valves from GF Piping Systems easily withstand high temperatures and pressures. The 037 butterfly valves can be employed at temperatures ranging from: 0 C to 80 C (Rilsan coated disc) -10 C to +120 C (stainless steel disc). They are extremely durable and wear resistant. This means less maintenance work and better cost efficiency. New: Large dimensions Due to increasing output and flow volumes, the requirements in piping system construction have changed in recent years. This has resulted in a growing demand for valves in a dimension range larger than DN300. GF Piping Systems meets this demand with the metal butterfly valve type 039 up to a nominal diameter DN1200. A big advantage of the valves in these dimensions is their compact design. Compact design The butterfly valves type 039 can be used as a wafer-type valve. The sealing collar acts as both the passage seal and the flange seal. The advantages of this shut-off valve is the space-saving installation. The butterfly valves comply with the following standards in regard to the installation length: - per ISO 5752/20 - in ISO/DIN or ANSI flange connections. 3
4 Features The metal butterfly valves type 037 stand out due to their compact design and outstanding reliability. The focus at GF Piping Systems is always on the needs of our customers. The butterfly valves from GF Piping Systems are manually operated valves, equipped with hand lever or reduction gear. They are also available with electric or pneumatic actuators. Retrofitting the drive is possible at any time; this is also easily performed on a installed valve, as long as the piping system is depressurized. ➇ ➂ ➆ ➃ ➅ ➃ ➂ ➄ ➀ ➁ ➁ ➀ E Parts ➀ Valve body ➁ Disc ➂ Collar Materials Type 037: Aluminium, Rilsan -coated Type 038: GGG40, Rilsan -coated Type 039: GGG40, Rilsan -coated from DN350 to DN1200: ductile cast iron ASTM A395 M:88, Epoxy coated ductile cast iron ASTM A395 M:88, Rilsan -coated from DN350 to DN1200: ductile cast iron ASTM A395 M:88, Epoxy coated optional: Stainless Steel /ASTM A351 CF8M Alu-Bronze on request EPDM CSM, NBR, EPDM «High Temp» on request ➃ Shaft Stainless Steel /AISI 420 Stainless Steel /AISI 316 on request ➄ «Chevron» shaft seal Buna-N ➅ Bearing bushes with safety clip up to DN500 natural nylon from DN600 to DN1200 bronze ➆ Screw stainless steel (DIN-7991), fastening of the bearing bush ➇ Actuation up to DN 300 hand lever, manual reduction gear, pneumatic and electric actuator from DN 350 with manual reduction gear, pneumatic and electric actuator 4
5 Technical Data Important data at a glance. Metal butterfly valves from GF Piping Systems offer technical advantages such as leak tightness up to 16 bar line pressure. The valves require in normal operating conditions low service, components are easily interchangeable. The wide variety of materials and standards make metal valves from GF Piping Systems an economic supplement to the high performance plastic butterfly valve range. Technical features Nominal diameter Type 037 Type 038 Type 039 Pressure rate Type 037 Type 038 Type 039 Overall length DN50-DN500 DN DN50-DN300 DN50-DN300, up to DN600 on request DN PN 10 PN 16 (manual operated) PN 16 (manual operated) EN 558 row 20 ISO 5752 row 20 Own standard Flange dimensions EN PN 10/16 DIN 2501 PN 10/16 ANSI B 16.5, Class 150 Head flange EN ISO 5211 Leakage test Max. operating pressure Max. differential pressure ISO (DIN3230) max. 16 bar / 10 bar max. p 16 bar / 10 bar Use in vacuum up to 0,2 bar absolute (higher vacuum depending on media and temperature ) Materialspecifications body Body Type 039 DN Disc Sealings Temperature range Approvals Type 039 DN Type C to +120 C to +80 C Ductile cast iron ASTM Norm: B 179 S12C, DIN / EN NORM AC Rilsan-coated Ductile cast iron ASTM Norm: A395 M:88 DIN / EN NORM EN JS 1020 EN 1563 Coating: DN50 - DN300: Rilsan, from DN 350 on: Epoxy Ductile cast iron ASTM Norm: A395 M:88; DIN / EN NORM EN JS 1020 EN 1563 up to DN300 Rilsan Coating, from DN350 Epoxy-coated Stainless steel ASTM standard: A CF8M; DIN / EN NORM EN Aluminium Bronze: ASTM standard: B C95800 DIN / EN NORM: EN CC333G EPDM, FPM, NBR, others available on request (depends on pressure, media and material) with coated valve disc KTW, WRAS, DIBt pending 5
6 KV-Values / Opening Angles / Operating Torques Metal butterfly valves from GF Piping Systems are available from diameter 50mm (2 ) to mm (48 ). The standard temperature range is from -10 C up to 120 C (depending on pressure, media and material). Up to DN500 the valve type 039 has four centering holes, which allow precise adjustment and fast mounting of the valve. Starting from DN600, the valves have additional four centering holes. This detail offers advantages concerning mechanical tensile stress and has to be considered while installing the valves. Kv-Values (m 3 /h): The values shown in the table below are given in m 3 /h to enable an easy calculation of the pressure loss. Operating torques Nominal diameter (DN) Opening angle Nominal diameter (DN) Operating pressure 10 bar Operating pressure16 bar mm Inch " ½" " " " " " " " " " " " " mm Inches Nm Nm 50 2" ½" " " " " " " " " " " " " " " " " " " " " " Definition Kv-Value: Flow rate in m 3 /h at 20 C (Water), at a pressure loss of 1 bar. 6
7 Screw List Wafer type Pipe flange Nut Stud bolt Screw A-A Section Wafer/Flanged A-A Section Wafer/Flanged Lug type Flanged type B-B Section Wafer/Flanged C-C Section Lug Use of PVC-U flange adaptor PN DN mm DIN PN-16 / PN10 standard Required screws for wafer style butterfly valve with PVC-U flange adaptor Required screws for lug style butterfly valve with PVC-U flange adaptor Butterfly valve Flanges (DIN-2632) Spacer bolts Nuts Screws Housing width Zoll A Flangethickness B Hole distance C Total holes N External D Length L M16 4 M M / M16 4 M M M16 8 M M M16 8 M M M16 8 M M M20 8 M M M20 8 M M M20 8 M M M20 12 M M M20 16 M M24 16 M24 32 Thread M Total N Thread M Total N Length L Thread M Total N Use of flange adaptors PP- and PE100 PN DN mm DIN PN-16 / PN10 standard Required screws for wafer style butterfly valve with flange adaptors PP- and PE100 Required screws for lug style butterfly valve with flange adaptors PP- and PE100 Butterfly valve Flanges (DIN-2632) Spacer bolts Nuts Screws Housing width Flange- Hole Total External thick- ness B C N D L M N M N L distance holes Length Thread Total Thread Total Length Thread Zoll A M M16 4 M M / M16 4 M M M16 8 M M M16 8 M M M16 8 M M M20 8 M M M20 8 M M M20 8 M M M20 12 M M M20 16 M M24 16 M M24 20 M M27 20 M27 40 Total N 7
8 Electric Actuators Butterfly valves Type 039E are equipped with electric actuators EA31 and EA42, which are manufactured by GF Piping Systems. The actuators are protected by a robust PP-GF plastic housing with very good chemical resistance, flexible modular design and simple handling. Moreover, they offer numerous monitoring and control possibilities with smart, self-learning accessories. The selection of high quality electronics in combination with robust design guarantees a long lifetime of the actuator. Electric actuators EA31 and EA42 Details EA31 EA42 Nominal torque (Mdn) 60 Nm (44 lb. ft) 100 Nm (74 lb. ft) Peak torque 120 Nm (88.5 lb. ft.) 250 Nm (184.4 lb. ft.) Control time Mdn/90 15 s 20 s Duty cycle ED 50 % 35% Flanges (ISO 5211) F07 F07 Cycles at 20 and Mdn Protection class IP 65/67 according to EN IP 65/67 according to EN Rated voltage V~ and 24 V=/~ V~ and 24 V=/~ Options Additional limit switches for position feedback Heating element and fail-safe return unit for increased safety Positioner Position signalisation for 4-20mA posion feedback Additional board for monitoring: Cycle time monitoring, cycle counter, motorcurrent monitoring, cycle time extension Integrated emergency manual override For butterfly valves in dimensions lager than DN 300, electric actuators Type SG.01 (Auma) are used. Technical data and characteristics: Housing: Aluminium-pressure casting with corrosion resistant surface finish Protection class: IP 67 Rated voltage: 220/380/400/415/440/460 & 500 V AC (3 phase), / V AC (single-phase), 50 or 60 Hz Limit switch contacts: 2 SPDT plus 2 adjustable torque limiter Manual emergency override with coupling (electric process) Options: Positioner Electric limit switches For further technical information please do not hesitate to contact your Georg Fischer Piping Systems representative. 8
9 Pneumatic Actuators The pneumatic actuators used for Type 039P offer high reliability and long lifetime. For pneumatic actuated valves from diameter DN50 to DN300 the valves are equipped with actuators Type PA30 PA 75. For bigger dimensions, actuators Type VCH are equipped. For process control GF Piping Systems recommends the installation of position feedback via limit switches on top of the actuators. Pneumatic actuators PA30- PA75 Technical data Pneumatic actuators Single acting Double acting Control pressure in bar Min Max Control medium Actuator interface Control time Neutral, non aggressive gases, preferably oil laden air R1/8 with Namur-Plate, R¼ 0.5-1s Control anlge 90 Mode of operation Fail safe to close (FC) Fail safe to open (FO) Double acting (DA) Ambient temperature -10 to +80 C Allowable humidity 0-95% Position indicator Housing material Visual position indication Aluminium hard anodized or Expoxy coated Options Limit switch box (with mechanical or inductive micro switches) Solenoid valves (3/2 Way or 5/2 Way) Positioner Manual emergency override 9
10 Sustainable Water and Energy Management Solutions from GF Piping Systems are a valuable contribution to resource conservation along the whole value-added chain Water and energy are becoming more scarce, and therefore more valuable, resources. The shortage of drinking water is essentially due to the unequal distribution and limited supply of fresh water. At the same time, the medium-term energy supply is jeopardized because the demand for energy is rising while raw material resources dwindle. This is why sustainable management of water and energy resources is increasingly important. GF Piping Systems, a leading supplier of complete solutions in plastic, sees a stable water supply and better energy efficiency as the main challenges for this century. For decades, we have been developing reliable solutions for numerous applications in industry, for utilities and building technology and are thus contributing to the efficient, resource-conserving and economic use of water. by 10
11 GF Piping Systems The Best Choice Products, systems and complete solutions from GF Piping Systems Georg Fischer focuses on three core businesses: GF Piping Systems, GF Automotive and GF AgieCharmilles. The industrial corporation founded in 1802 headquarters in Switzerland and operates approximately 130 companies with employees in 30 countries. GF Piping Systems is a leading supplier of plastic and metal piping systems with global market presence. For the treatment and distribution of water and chemicals, as well as the safe transport of liquids and gases in industry, we have the corresponding jointing technologies, fittings, valves, sensors and pipes in our product portfolio. GF Piping Systems headquarters in Schaffhausen, Switzerland. Our market segments Global presence Being a strong implementation Our global presence ensures partner, GF Piping Systems supports customer proximity worldwide. Sales its customers in every phase of the companies in over 25 countries and project - no matter which processes representatives in another and applications are planned in the 80 countries provide customer following market segments: service around the clock. Fifty - Building Technology production sites in Europe, Asia and - Chemical Process Industry the USA are close to our customers - Energy and comply with local standards. - Food & Beverage / Cooling A modern logistics concept with local - Microelectronics distribution centres ensures that our - Shipbuilding products are always readily available. - Water & Gas Utilities GF Piping Systems specialists are - Water Treatment always close by. Complete solutions provider With over products, we offer individual and comprehensive system solutions for a wide variety of industrial applications. Having the profitability of the projects in focus, we think in processes and applications that are integrated in the whole system. Continually setting standards in the market, we directly provide our customers with technologically achieved advantages. Due to our worldwide network our customers benefit personally from our 50+ years experience in plastics. From start to finish, we stand beside our customers as a competent, reliable and experienced partner, actively contributing the expertise of an industrial company that has been successful in the market for over 200 years. 11
12 GF Piping Systems worldwide at home Our sales companies and representatives ensure local customer support in over 100 countries. The technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply. Adding Quality to People s Lives Argentina / Southern South America Georg Fischer Central Plastics Sudamérica S.R.L. Buenos Aires, Argentina Phone gfcentral.ps.ar@georgfischer.com Australia George Fischer Pty Ltd Riverwood NSW 2210 Australia Phone +61(0) australia.ps@georgfischer.com Austria Georg Fischer Rohrleitungssysteme GmbH 3130 Herzogenburg Phone +43(0) austria.ps@georgfischer.com Belgium / Luxembourg Georg Fischer NV/SA 1070 Bruxelles/Brüssel Phone +32(0) be.ps@georgfischer.com Brazil Georg Fischer Sist. de Tub. Ltda São Paulo Phone +55(0) br.ps@georgfischer.com Canada Georg Fischer Piping Systems Ltd Mississauga, ON L5T 2B2 Phone +1(905) Fax +1(905) ca.ps@georgfischer.com China Georg Fischer Piping Systems Ltd Shanghai Phone +86(0) china.ps@georgfischer.com Denmark / Iceland Georg Fischer A/S 2630 Taastrup Phone +45 (0) info.dk.ps@georgfischer.com Finland Georg Fischer AB VANTAA Phone +358 (0) Fax +358 (0) info.fi.ps@georgfischer.com France Georg Fischer SAS Roissy Charles de Gaulle Cedex Phone +33(0) fr.ps@georgfischer.com Germany Georg Fischer GmbH Albershausen Phone +49(0) info.de.ps@georgfischer.com India Georg Fischer Piping Systems Ltd Mumbai Phone in.ps@georgfischer.com Italy Georg Fischer S.p.A Cernusco S/N (MI) Phone it.ps@georgfischer.com Japan Georg Fischer Ltd Osaka, Phone +81(0) jp.ps@georgfischer.com Korea Georg Fischer Piping Systems Seohyeon-dong Bundang-gu Seongnam-si, Gyeonggi-do Seoul Phone Fax kor.ps@georgfischer.com Malaysia George Fischer (M) Sdn. Bhd Shah Alam, Selangor Darul Ehsan Phone +60 (0) my.ps@georgfischer.com Mexico / Northern Latin America Georg Fischer S.A. de C.V. Apodaca, Nuevo Leon CP66636 Mexico Phone +52 (81) Fax +52 (81) mx.ps@georgfischer.com Middle East Georg Fischer Piping Systems (Switzerland) Ltd. Dubai, United Arab Emirates Phone gcc.ps@georgfischer.com Netherlands Georg Fischer N.V PA Epe Phone +31(0) nl.ps@georgfischer.com Norway Georg Fischer AS 1351 Rud Phone +47(0) no.ps@georgfischer.com Poland Georg Fischer Sp. z o.o Sekocin Nowy Phone +48(0) poland.ps@georgfischer.com Romania Georg Fischer Piping Systems (Switzerland) Ltd Bucharest - Sector 2 Phone +40(0) ro.ps@georgfischer.com Russia Georg Fischer Piping Systems (Switzerland) Ltd. Moscow Tel ru.ps@georgfischer.com Singapore George Fischer Pte Ltd Singapore Phone +65(0) sgp.ps@georgfischer.com Spain / Portugal Georg Fischer S.A Madrid Phone +34(0) es.ps@georgfischer.com Sweden Georg Fischer AB Stockholm Phone +46(0) info.se.ps@georgfischer.com Switzerland Georg Fischer Rohrleitungssysteme (Schweiz) AG 8201 Schaffhausen Phone +41(0) ch.ps@georgfischer.com Taiwan Georg Fischer Co., Ltd. San Chung Dist., New Taipei City Phone Fax United Kingdom / Ireland George Fischer Sales Limited Coventry, CV2 2ST Phone +44(0) uk.ps@georgfischer.com USA / Caribbean Georg Fischer LLC Tustin, CA Phone +1(714) Toll Free us.ps@georgfischer.com Vietnam George Fischer Pte Ltd 136E Tran Vu, Ba Dinh District, Hanoi Phone Fax International Georg Fischer Piping Systems (Switzerland) Ltd Schaffhausen/Switzerland Phone +41(0) Fax +41(0) info.export@georgfischer.com GFDO_6282_4 (02.13) Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2013 Printed in Switzerland
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